UTILCO BLL-120CU-PS Instruction Manual Download Page 1

Page: 1 / 24

Instruction manual

Model: BLL-120CU-PS

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

UTILCO Lineman Tools

4730 Madison Road

Cincinnati OH 45227

www.utilco.com

Phone:

800-776-9775

513-533-6200

Summary of Contents for BLL-120CU-PS

Page 1: ...CU PS Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO Lineman Tools 4730 Madison Road Cincinnati OH 45227 www utilco com Phone 800 776 9775 513 533 6200 ...

Page 2: ...t Page 17 12 Tool Parts Breakdown Page 18 13 Parts List Page 19 THANK YOU for buying a UTILCO Lineman Tool Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please r...

Page 3: ...ered options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES LIMITED 3 YEAR WARRANTY Every MILWAUKEE Battery Pack sold with UTILCO Battery Powered product and or as a replacement battery pack is warranted to the original purchaser only to be free from defects in material and workmanship Sub...

Page 4: ...r hearing protection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe...

Page 5: ...nals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable...

Page 6: ...Pg 6 BLL 120CU PS Cutting blades Eyelet and ring Label Release button Carrying loop Battery pack Battery release buttons LED worklight Advance trigger 3 Tool Parts Labeled ...

Page 7: ...Pg 7 BLL 120CU PS 4 Kit Includes 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case ...

Page 8: ...apacity 5 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 25 2 in x 14 4 in x 3 5 in L x H x W Weight 22 7lbs including battery Cut Capacity CU code wire 1000 kcmil AL code wire 4 5 25 2 in 640 mm 14 4 in 365 mm 3 5in 90 mm ...

Page 9: ...en Charging is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge button Fuel Gauge Rapid Charge Capable Pack Indicator...

Page 10: ...ous pack is charging A fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when chargi...

Page 11: ...le parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or all...

Page 12: ...quickly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors cur rent dr...

Page 13: ...ocumentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the ...

Page 14: ...o side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is securely in place by pulling gently Do not press the side buttons when pulling the cartridge WRIST AND SHOULDER STRAP Be sure to use the wrist strap to keep the tool secure when in use Use shoulder strap as well 2 1 1 1 2 cli...

Page 15: ...e perpendicular to the cutting head 3 Press the advance trigger to start the cutting cycle 4 Once cutting cycle is complete the cutting head jaws will release back to their open position NOTE There is no need to advance tool to bypass Once cut is complete release the trigger This will save battery life time and the overall life of the tool 5 You can back the ram up at any time during the cutting c...

Page 16: ...e wipe the cutting head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

Page 17: ...6 7 712903 PROTECTION 1 8 710710 CAP SCREW 1 9 712887 CYLINDER 1 10 713779 PISTON CPL 1 Part Part Description Qty 11 713753 GUIDE BUSHING 1 12 712892 SCRAPER RING 1 13 713751 BODY 1 14 705806 FILTER DISC 1 15 713743 PRESSURE DISC 1 16 713748 SCREW 1 17 713752 SHIM RING 2 18 713736 PUSH ROD 2 19 713739 BOLT 4 20 700570 LOCKING RING 8 1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 6 20 20 18 19 ...

Page 18: ...Pg 18 BLL 120CU PS 12 Tool Parts Breakdown 1 20 19 18 17 16 15 14 13 12 11 1 10 9 8 7 6 1 5 4 3 2 21 28 27 26 25 24 23 22 32 31 30 29 34 33 36 35 18 19 14 12 12 ...

Page 19: ... PAN SCREW 2 15 LABEL 1 16 714345 SHELL FRONT 1 17 711867 SUPPORTING LOOP 1 18 714303 LEVER PD 2 Part Number Part Description Qty 19 710825 COMPRESSION SPRING 2 20 201425 COMPRESSION SPRING 1 21 E714313 PUMP BODY MNT 1 22 760232 SEAL DISC 1 23 760203 LOCK SCREW 1 24 714317 SLIDING COVER 1 25 E714330 PROPULSION MNT 1 26 714155 DELTA PT SCREW 11 27 LABEL 1 28 714346 SHELL BACK 1 29 714332 SUPPORTING...

Page 20: ...Pg 20 BLL 120CU PS Notes Notes ...

Page 21: ...Pg 21 BLL 120CU PS Notes ...

Page 22: ...Pg 22 BLL 120CU PS Notes ...

Page 23: ...Pg 23 BLL 120CU PS Notes ...

Page 24: ...Service Date 07 17 Version 1 UTILCO Lineman Tools 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www utilco com ...

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