URAL Motorcycles ADIRONDAC Owner'S Manual Download

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URAL Classic Motorcycles

Owner’s Manual

2002 Models

(All States)

BC-75 (Bavarian Classic)

LC-75 (Luxury Cruiser)

Tourist, Adirondac & Patrol

Classic Motorcycles & Sidecars, Inc.

P.O. Box 969

Preston, WA 98050

www.ural.com

Summary of Contents for ADIRONDAC

Page 1: ...RAL Classic Motorcycles Owner s Manual 2002 Models All States BC 75 Bavarian Classic LC 75 Luxury Cruiser Tourist Adirondac Patrol Classic Motorcycles Sidecars Inc P O Box 969 Preston WA 98050 www ural com ...

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Page 3: ...Operation Maintenance EngineOperationandMaintenance 19 Pre TripPreliminaries 19 StartingtheEngine 19 OperatingPrecautions 21 Running IntheNewMotorcycle 22 Chapter 4 Design Maintenance Brief Descriptionof Design Maintenance 23 Engine 23 LubricationSystem 23 FuelSystem 24 IgnitionSystem 25 Chapter 5 Carburetors Carburetors 25 Chapter 6 Power Transmission PowerTransmission 27 Clutch 27 Gearbox 27 Fin...

Page 4: ...t 41 ElectricalSymbols 42 Electrical Circuits 42 ElectricalEquipmentMaintenance 43 ElectronicIgnition 43 IgnitionTiming 44 ElectronicIgnitionComponents 45 ElectricalWiringDiagram 47 Chapter 11 Maintenance MaintenanceofMotorcycle 49 ListofRecommendedLubricants 49 LubricationChart 50 RequiredLubrication 52 Care of Motorcycle Paint 52 Preservation and Storage 53 Battery 53 List of IndividualTool Set ...

Page 5: ...nties Motorcycle Tires 67 Distributor s Limited Warranties Emission Control System 69 Distributor s Limited Warranties Noise Control Systems 70 Distributor s Limited Warranties Replacement Parts 71 Distributor s Limited Warranties UralAccessories 71 EPANoise Regulations 72 Classic Motorcycles Emission Control System Waranty 73 Classic Motorcycles Noise Control System Warranty 75 Reporting Safety D...

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Page 7: ...lly manufactured with the same general arrangement and outward appearance for the past 60 years after Russian engineers initially copied the BMW s of 1939 It truly is an instant antique as many of our owners have said Since the Ural weighs 700 lb empty with the attached sidecar has a large frontal area and is powered by an old fashioned 745cc engine it is not a fast motorcycle The Ural Tourists to...

Page 8: ...alves valve seats and oil seals are modern and western made The carburetors are made in Japan These parts make the engine more reliable and cleaner However the boxer is still an air cooled power plant As such it must be carefully monitored during operation to prevent overheating As the gear making and other machine tools in the Ural plant are vintage ones a careful break in of the engine is very i...

Page 9: ...a nisms of the motorcycle takes place During this period do not overload the engine or race the motorcycle in excess of the speeds specified in the section Running In of New Motorcycle Doing so will void the warranty Maintenance intervals recommended are based on operational experience under various climatic and road conditions However these intervals may be extended or reduced following repeated ...

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Page 11: ...Height 1100 mm 3 ft 6 in Road Clearance 125 mm 5 in Seat height 840 mm 33 in Wheel base 1470 mm 58 in ENGINE Type 4 stroke overhead valves opposed twin cylinder Displacement 745 cc Cylinder bore 78mm Piston stroke 78mm Compression ratio 8 6 1 Rated horsepower 26 KW 35 BHp Rated rotational speed 5600RPM Rated torque 35 ft lbs 3750 RPM Lubrication system Dual system of forced lubrication and splashi...

Page 12: ...utch Gearbox 4 speed gearbox with reverse gear lever GEAR RATIOS I gear 3 6 II gear 2 28 III gear 1 5 IV gear 1 19 Reversegear 4 2 Speedometer drive ratio 0 4 Final drive ratio 4 62 FLUID CAPACITIES Tourist BC 75 Patrol LC 75Adirondac Fueltank 5 Gal 19L 5 Gal 19L Reserve 5 Gal 2L 5 Gal 2L Engine 68 oz 2L 68oz 2L Transmission 34 oz 1 L 34oz 1 L Final drive 3 5 oz 105 ml 4 5 oz 135 ml Telescopic For...

Page 13: ...ams Tires 4 x 19 3 5 x 18 Front 22 psi cold 1 5 Bar 150 kPa Front 22 psi cold Side 22 psi cold 1 5 Bar 150 kPa Side 22 psi cold Rear 36 psi cold 2 5 Bar 250 kPa Rear 36 psi cold CLEARANCES mm in Valves with engine cold 0 05 to 0 1 0 002 to 0 004 Between spark plug electrodes 1 016 0 040 Backlash between tooth faces of bevel gears in final drive 0 1 0 3 0 004 FREE TRAVEL ADJUSTMENTS mm in Hand brak...

Page 14: ...o 27 Nm 16 ft lb to 20 ft lb reverse gear brake lever 19 to 22 Nm 14 ft lb to 16 ft lb generator gear nut 136 to 163 Nm 100 ft lb to 120 ft lb steering stem nut CONVERSIONS To convert from mm to in divide by 25 4 there are 25 4 mm per inch To convert from liters to gallons divide by 3 785 there are 3 78 liters per gallon To convert from liters to quarts multiply by 1 056 there are 1 056 quarts per...

Page 15: ...se gear engagement 15 High low beam switch indicator lamp 16 Clutch control lever 5 Front brake control lever 17 Steering damper tightening bolt 6 Throttle control twist grip 18 High beam indicator lamp 7 Ignition cutoff switch 19 Ignition Switch 8 Electric Start Button 20 Battery discharge warning lamp 9 Rear brake pedal sidecar wheel brake 21 Parking brake 10 Reverse gear lever 22 Master battery...

Page 16: ...ter Gear shift foot pedal Fig 1 12 is a two arm type When the front arm is pressed shifting from high to lower gears takes place When the rear arm is pressed shifting from low to higher gears takes place Since the heel toe shift lever is short coupled you will find it easier to shift up if you rotate the heel of your left foot in towards the rear arm before stepping on it with your heel The neutra...

Page 17: ...ctrical systems are off Run Voltage is supplied to all electrical systems Parking Voltage is supplied to running lights only Unused All electrical systems are off Note Leaving the key in the Run or Parking position will discharge the battery Always return the key to the Off position before taking it out Speedometer is on the dash board with trip Note BC 75 has no trip odometer and total odometer T...

Page 18: ... indicator switch Fig 1 13 and horn push button Fig 1 14 are combined in one unit on the left hand handle bar control housing Master Battery Switch Fig 1 21 is under the seat Electric Start Button Fig 1 8 is located on the right hand twist grip below the kill switch The Steering Damper absorbs lateral kicks on the front wheel Turning tightening bolt Fig 1 17 clockwise increases friction This can b...

Page 19: ...ION When draining and refilling oil be careful that dirt and debris does not contami nate the fresh oil Do not allow draining oil to get on the rear wheel tire or brake compo nents STARTING THE ENGINE WARNING BEFORE STARTING THE ENGINE MAKE SURE THAT THE GEAR SHIFT MECHANISM IS IN THE NEU TRAL POSITION BETWEEN 1ST AND 2ND GEARS TO PREVENT ACCIDENTAL MOVEMENT WHICH COULD CAUSE POSSIBLE DAMAGE TO MO...

Page 20: ...engine over since it may flood the spark plugs Electric Starting 1 Set carburetor enricheners as with kick starting Unlike manual starting however the gearbox does not have to be in neutral as the electric starter may be engaged with the clutch lever pulled in or with the gearbox in neutral Make sure the Ignition Cutoff Switch is set to Ignition On and push the starter button to turn over the engi...

Page 21: ...VER HEAT THE CYLINDER AND CAUSE IRREVERSIBLE DAMAGE TO EITHER THE VALVES OR PISTON THUS IT IS CRITI CAL TO IMMEDIATELY SHUT THE ENGINE DOWN IF IT APPEARS TO BE RUNNING ON ONLY ONE CYLINDER Additional Warnings Once the engine starts do not allow it to run at a high speed as this could cause abnormal wear of the parts and may lead to seizure of the piston pin and pistons in the cylinders since cold ...

Page 22: ...E RAIN BEGINS AND THE OIL FROM THE ROAD SURFACE COMBINES WITH THE WATER When descending a long steep grade downshift and use engine compression together with inter mittent application of both brakes to slow the motorcycle Avoid continuous use of brakes to re duce overheating of the brakes and reduced efficiency While using the motorcycle in summer pay special attention to the condition of the tire...

Page 23: ...paying special attention to the cooling fins as their fouling will impair the efficiency of the engine cooling Check engine crankcase cylinders and cylinder heads for leaks of oil and fuel Completely follow all maintenance intervals specified in the Service Coupons LUBRICATION SYSTEM The motorcycle engine features a dual lubrication system some parts are force lubricated by pressure built up by th...

Page 24: ...fter measuring the oil level FUEL SYSTEM The fuel system includes the gasoline tank the three way fuel valve with filter and two carburetors Fuel valve petcock The top threaded portion of the valve is screwed into the gasoline tank The lever has three positions See Pg 16 Down Reserve Horizontal Off Up On WARNING FUEL VALVE SHOULD ALWAYS BE CLOSED WHEN ENGINE IS NOT RUNNING TO ENSURE AGAINST ACCIDE...

Page 25: ...G DO NOT OVER TIGHTEN THE SPARK PLUG WHEN MOUNTING IT ON THE ENGINE SINCE THIS COULD DAMAGE THE CYLINDER HEAD Functioning of ignition system Both plugs fire simultaneously on the left and right hand cylin ders one spark being formed when the compression stroke terminates in one of the cylinders and the other during the exhaust stroke Chapter 5 CARBURETORS 32mm CVK Keihin Seike carburetors are used...

Page 26: ...26 Enrichener off Enrichener on Use the enricheners only if needed to start a cold engine Turn the enricheners off as soon as the engine has started to prevent the possible fouling of the spark plugs ...

Page 27: ...ing the gears is best accomplished by pushing down on the toe piece for first gear and to downshift from higher gears To shift up into second third and fourth gear use the heel plate with either heel or toe and push down quickly and firmly CAUTION Severe damage due to insufficient lubrication of gears shafts and bearings can result if the oil level is allowed to get lower than the specified level ...

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Page 29: ...on of the springs is adjustable allowing two positions The first lower position corresponds to the load due to the motorcycle s own mass the driver s and one passenger s sitting in the sidecar mass the second upper position of moving cam corresponds to the maximum load When the motorcycle is used under the maximum load adjust the spring in the sidecar wheel shock absorber simultaneously while adju...

Page 30: ... the motorcycle slacken off the bolt clamping the lower rear bracket adjust the position of the bracket relative to the rear tube of the sidecar frame to obtain necessary toe in of the wheels Tighten up the bolt fastening the bracket adjust the length of the legs and secure them with bolts Check the lean out of the motorcycle using a level gauge or protractor with a plumb bob and a ruler Adjust th...

Page 31: ...etween the steel and the fiber washers makes turning of the front fork more difficult WARNING DO NOT OVER TIGHTEN THE STEERING DAMPER SINCE THE MOTORCYCLE WILL BECOME VERY DIFFICULT TO HANDLE STEERING HEAD BEARINGS The steering head bearings must be adjusted periodically to avoid excessive play which might cause steering instability When properly adjusted the front fork should turn with just a hin...

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Page 33: ...Slacken the nut of the union bolt at the end piece base of the fork left hand leg Screw out the axle turning it clockwise left hand thread and remove the wheel together with the front brake To reinstall the front wheel on the motorcycle follow the reverse order of the above operations seeing to it that the torque stop on the brake cover encompasses the right hand leg of the fork To remove the rear...

Page 34: ...LS WE RECOMMEND YOU SEE YOUR URAL DEALER FOR THESE SERVICES TIRE DATA WARNING FOR YOUR OWN PERSONAL SAFETY TIRES AND TUBES MUST BE CORRECTLY MATCHED TO WHEEL RIMS SEE YOUR AUTHORIZED URAL DEALER FOR FURTHER INFORMATION MISMATCHING TIRES TUBES AND RIMS MAY RESULT IN DAMAGE TO THE TIRE BEAD DURING MOUNTING OR MAY ALLOW THE TIRE TO SLIP ON THE RIM POSSIBLE CAUSING TIRE FAILURE IN ADDITION USING TIRES...

Page 35: ...ICATION ON TIRE SIDEWALL WARNING WHEN TIRES ARE WORN TO A TIRE CENTER TREAD DEPTHS OF 3 32 IN THEY SHOULD BE REPLACED RUNNING GEAR MAINTENANCE During the pre trip inspection check air pressure in the tires chapter 1 Check assembly units and parts for safe fastening be sure to tighten the fasteners and eliminate play as soon as they get loose or demonstrate excessive play While lubricating consult ...

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Page 37: ...of the shoe linings The adjusting bolts of the brake shoes may be used for adjusting the gap between the brake shoes and the brake drum For optimal performance of the brake tighten the brake cable adjuster until there is just the slightest drag on the wheel Then back off the adjustment 1 or 2 turns For checking the gap the cover of the brake drum and final drive crankcase are provided with an insp...

Page 38: ...E BRAKE PERFORMANCE IS A CRITICAL SAFETY ITEM WE RECOMMEND THAT YOU SEE YOUR URAL DEALER FOR THESE SERVICES BRAKES MUST BE INSPECTED FOR WEAR AS PER THE SERVICE COUPONS IF THE BRAKE SHOE FRICTION MATERIAL IS 1 16 IN THICK OR LESS THE THICKNESS OF A NICKEL THE SHOES MUST BE REPLACED IMMEDI ATELY FAILURE TO REPLACE SHOES WHEN NECESSARY COULD RESULT IN BRAKE MALFUNCTION AND PER SONAL INJURY IF YOU RI...

Page 39: ...nd the active surface of the brake drums lubricate the hinge pins and the cams of the brake linings the joints the linkage of the rear and sidecar wheel brakes the lever axle the parking brake the throttle control twist grip the lever pins and ends of cables used in the clutch the front brake control the control cables used in the clutch the front brake and the throttles SPEEDOMETER The speedomete...

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Page 41: ...ft driven gear The alternator is secured with two studs on the engine crankcase At the drive side the alternator cover is so designed that by turning the alternator on the studs the backlash adjustment of the gear mesh gap can be made Electric horn The motorcycle is equipped with a horn which sounds when the ignition is on and the horn button is pressed The horn can be tuned for loudest performanc...

Page 42: ...t when electricity flows through the wire Fuse A fuse is a fusible link of metal that is designed to melt if more than the rated amount of power is passed through the device The melting of the fuse will immediately stop the flow of electricity in a circuit Fuses are rated in Amps Electrical Circuits Lead acid batteries such as those found in motorcycles are designed for a charging voltage of 14 25...

Page 43: ...ing of wires to the alternator terminals fastening of the alternator on the engine crankcase backlash of the gears by listening In case of too little backlash of the drive gear excessive wear and overheating of the alternator bearings take place Check for proper tightening of nuts of the binding post bolts the alternator clamping screws the alternator fastening nuts as often as outlined in the Ser...

Page 44: ... the fastening screws of the microprocessor unit and turn it counterclockwise until it stops Apply power to the ignition system by switching the ignition on Slowly turn the ignition unit clockwise the LED should be on Stop turning the microprocessor unit when the LED turns off Tighten the fastening screws of the microprocessor unit and switch the ignition off ...

Page 45: ...45 Electronic Ignition Components Microprocessor Unit Ignition Coil BasePlate Interrupter ...

Page 46: ...46 The fuse box is located beside the left front fork The 1 in line fuse is located behind the headlight The headlight control relays 1 2 and in line fuse 2 are located underneath the fuel tank ...

Page 47: ...47 Please note that a color version of this diagram is available with the maintenance CD set available from your dealer or on line atWWW URAL COM ...

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Page 49: ...ccurring and or to removed any rust or oxidation LIST OF RECOMMENDED LUBRICANTS LubricationArea Detergent Oil Quantity Engine 20w 50 Castrol 68 oz 2 0 L 1 Transmission 20w 50 Castrol 34 oz 1 0 L 2 Single Wheel Final Drive 80 90 wt Gearlube 3 5 oz 105 ml Dual Wheel Final Drive 80 90 wt Gearlube 4 5 oz 135 ml 1 68 ozs is an approximate measure The exact oil quantity will be whatever is required to b...

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Page 51: ...ollet joint Spindle oil WD 40 7 Brake system hinge joints Spindle oil WD 40 8 Brake pedal shaft Grease 9 Drive shaft universal joint Grease 10 Lever pins end pieces of clutch hand brake cables Grease 11 Pins cams of brake shoes Grease 12 Wheel bearing Grease 13 Front forks Spindle oil WD 40 14 Carburetor throttle control twist grip Grease 15 Speedometer flexible drive cable speedometer axle Spindl...

Page 52: ...y soft flannel To repair painted areas each motorcycle is furnished with a bottle of matching touch up paint For patching proceed as follows clean the surface with turpentine rub the damaged spot with a waterproof abrasive cloth and water rub thoroughly paint using a soft brush or a spray gun After patching let the surface dry in air for 15 min then proceed with drying at 212 F 248 F 100 C 120 C w...

Page 53: ...l grease Seal the outlet holes of the mufflers Before starting a trip on the motorcycle that was under preservation proceed with the jobs listed in the section Pre Trip Preliminaries Winter Considerations Motorists in many areas of the US experience the use of salt and other chemicals that are applied to road surfaces in the winter Salt or other caustic chemicals should always be removed from your...

Page 54: ...ARGED KEEP CIGARETTES OPEN FLAME AND SPARKS AWAY FROM BATTERY AT ALL TIMES VENTILATE AREA WHEN CHARGING BATTERY ALWAYS PROTECT HANDS AND PROTECT EYES WITH SHIELD OR GOGGLES WHEN WORKING NEAR A BATTERY OR ACID KEEP BATTERIES AND ACID OUT OF THE REACH OF CHILDREN CAUTION If battery is filled to a higher level than specified some of the solution will be forced out through the vent tube when battery i...

Page 55: ...l 1 15 Punch 1 2 Driving the URAL Sidecar Motorcycle 1 16 Allen wrench 1 17 22mm Round wrench 1 Patrol only Note Be advised that the tool kit is currently under re development and will be sourced from a different supplier in the near future Please allow sufficient time for the kits to be produced and stocked at which time CMSI will be pleased to make the new kit available to our customers Check wi...

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Page 57: ...ently from the standard single wheel drive motorcycle When the rear wheel and sidecar wheel are locked together on paved surfaces maneuvering is very difficult Forcing the rig to turn on paved surfaces with the sidecar drive engaged is extremely hazardous and can result in loss of control of the motorcycle It also voids the warranty The dual wheel drive should be engaged whenever poor traction is ...

Page 58: ...shaft fork and sun gear flange are bolted tightly Grease the drive shaft splines sufficiently as outined in the service coupons Do not over grease the drive shaft splines as this may prevent the drive shaft from moving freely in the hub The sidecar wheel bearing requires no maintenance ...

Page 59: ...s as well as experienced solo motorcycle drivers Even though special skills are required these skills are not difficult to master They are clearly defined in the Driving the URAL Sidecar Motorcycle manual This manual is included with each new Ural sidecar motorcycle outfit Before driving your new Ural carefully study this manual from cover to cover fill in the exam questions review the manual to c...

Page 60: ... circle about 20 feet in diameter Gradually increase your speed until the sidecar wheel lifts from the surface 6 12 inches Then roll off the throttle and ease steering pressure on the grips so it gradually comes back down Re peat doing this until you feel comfortable with the wheel in the air Remember the moment you roll off the throttle it will come down When you have mastered flying the chair to...

Page 61: ...racteristics under all conditions If you are an inexperienced rider we recommend that you obtain information and training in correct motorcycle riding technique For the sidecar motorcycle carefully study the Driving the Ural Sidecar Motorcycle Do not exceed the legal speed limit or drive too fast for existing conditions Always reduce speed when poor driving conditions exist High speed increases th...

Page 62: ... Do not presume too much when you have the right of way the other driver may not know you have it Always signal when preparing to stop or turn All traffic signs including those used for the control of traffic at intersections should be obeyed promptly and to the letter SLOW DOWN signs near schools and CAUTION signs at railroad crossings should always be observed and your actions governed according...

Page 63: ...istributed by Classic Motorcycles Authorized URAL Dealer Adealer within the United States Canada or Mexico authorized to sell Ural motorcycles distributed by Classic Motorcycles First Purchaser The original buyer of a new Ural from anAuthorized Ural Dealer Term 1 year from date of purchase WARRANTY RESPONSIBILITIES The Distributor Classic Motorcycles To repair or replace at its option any part whi...

Page 64: ...esponsible for paying all maintenance costs including service interval costs Your warranty coverage will not be voided if you choose to perform the maintenance yourself Failures which occur due to improper maintenance are not covered under this warranty Your Ural dealer is your best source for scheduled maintenance on your Ural Regardless of who performs your maintenance if warranty repairs are ne...

Page 65: ... an implied warranty lasts Some states may not allow exclusion or limitation of incidental or consequential damages Your Legal Rights These warranties give you specific legal rights You may also have other rights which very from state to state These Warranties Do Not Cover Failures which are not due to a defect in material or factory workmanship Parts or accessories affected or damaged by lack of ...

Page 66: ...se refer to the This Warranty Does Not Cover section of these warranties for a listing of additional items and circumstances that are not covered CMSI reserves the right to examine any or all parts claimed for replacement under warranty prior to reimbursement DISTRIBUTORS LIMITED WARRANTIES NEW MOTORCYCLE Classic Motorcycles warrants to the first retail purchaser and subsequent purchasers of this ...

Page 67: ...tire tread is worn down to the service limit specified in this manual Coverage Begins original tire on motorcycle date of delivery tire purchased as replacement date of purchase Warranty Coverage Tires distributed and sold by Classic Motorcycles which are either original equipment on URAL motorcycles or specified by Classic Motorcycles for the URAL model the tire is installed on and purchased from...

Page 68: ... a comparable new tire This charge equals the percentage of tread worn from the tire times the dealer s normal retail price You also pay all applicable state and local taxes based on the tire s retail purchase price Example For a tire with 70 of its tread worn away you pay 70 of retail plus taxes on 100 of retail Labor You pay all mounting and balancing charges This Warranty Does Not Cover The fol...

Page 69: ...express emission control system warranty applicable to URAL motorcycles Classic Motorcycles warrants to the first retail purchaser and each subsequent purchaser that the motorcycle is designed built and equipped to conform at the time of sale with all US EPAemission standards applicable at the time of manufacture the motorcycle when properly maintained and used will meet applicable emission regula...

Page 70: ...ubsequent purchaser that the motorcycle was designed built and equipped to conform at the time of first retail purchase with all US EPAnoise emission standards when properly maintained and used will meet applicable noise emission regulations within the stated mileage and time periods The obligation of Classic Motorcycles To repair or replace at its option any part of the exhaust system or exhaust ...

Page 71: ...gned or otherwise approved in writing by Classic Motorcycles Warranty Coverage Classic Motorcycles will repair or replace at its option any genuine URAL part that is defective in material or workmanship under normal use Parts installed by anAuthorized URAL Dealer Parts Labor No charge Parts not installed by anAuthorized URAL Dealer Parts No charge Labor You pay for removal installation charges Thi...

Page 72: ...ISE CONTROLSYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use ...

Page 73: ...etail purchaser or if the motorcycle is placed in service as a demonstrator or company vehicle prior to sale at retail on the date it is first placed in service The following items are not covered by the emission control system warranty 1 Failures which arise as a result of misuse alterations accident or non performance of maintenance as specified in the Owner s Manual and the Service Coupons 2 Th...

Page 74: ...MWARRANTY Classic Motorcycles warrants to the first owner and each subsequent owner that his vehicle is designed and built so as to conform at the time of sale with applicable regulations of the US Envi ronmental ProtectionAgency Standards within 1 year or 3 728 miles 6 000 kilometers whichever occurs first The warranty period shall begin on the date the motorcycle is delivered to the first retail...

Page 75: ...ler or Classic Motorcycles To contact NHTSA you may either call theAuto Safety Hotline toll free at 1 800 424 9393 or 202 366 0123 in Washington DC area or write to NHTSA US Department of Transportation Wash ington DC 20590 You can also obtain other information about motor vehicle safety from the hotline Classic Motorcycles Sidecars Inc Emission Control System Warranty Statement YOUR WARRANTY RIGH...

Page 76: ...0 hereinafter Classic Motor cycles warrants that each new 1999 and after Classic Motorcycles motorcycle that includes as standard equipment a headlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resourc...

Page 77: ...installed 4 use of replacement parts or accessories not conforming to Classic Motorcycles Sidecars Inc specifications which adversely affect performance and or 5 use in competitive racing or related events B Inspections replacement of parts and other services and adjustments required for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage can...

Page 78: ...ION Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However Classic Motorcycles is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the motorcycl...

Page 79: ...rcycle serviced regularly at the mileage indicated on the Service Coupons An owner who is qualified and capable of doing his or her own service work is allowed to do so without voiding the manufacturer s warranty PROVIDED that you sign the Service Coupon and date it after the work has been performed WARNING FOR YOUR PERSONAL WELFARE ALL THE LISTED SERVICE AND MAINTENANCE RECOMMENDA TIONS IN THIS M...

Page 80: ...r tightening 8 Check steering column bearings 9 Check alternator bolts The maintenance above has been performed as described Owner s Signature Service Technician s Signature SERVICE COUPON NO 2 2 500 KM To be performed between 2 400 to 2 600 km Date Odometer reading km 1 Change engine oil and filter See Lubrication List chapter 11 2 Check final drive oil level 3 Inspect air filter element 4 Check ...

Page 81: ...and brake control cables B Hinges of the foot brake pedal shaft and linkage 9 Check condition and action of brakes 10 Check tires for tread depth greater than 3 32 11 Check fasteners for proper tightening The maintenance above has been performed as described Owner s Signature Service Technician s Signature SERVICE COUPON NO 4 7 500 KM To be performed between 7 400 to 7 600 km Date Odometer reading...

Page 82: ...ration B Check steering column bearings adjust if required C The condition and action of the brakes lubricate the brake shoe fulcrum pins and cams D The tension of wheel spokes Adjust if necessary E The toe in and camber angle of the motorcycle and sidecar F Electric wiring Tighten connections if required G Fasteners for proper tightening 11 Re pack the grease in wheel bearings adjust the bearings...

Page 83: ...etween 14 900 to 15 100 km Date Odometer reading km 1 Change engine oil and filter See lubrication chapter 11 2 Change transmission oil See lubrication chapter 11 3 Inspect air filter element 4 Check carburetors while idling for synchronous operation 5 Check adjustment of steering column bearings 6 Lubricate A Lever pins B Hinges of the foot brake pedal shaft and linkage 7 Check condition and acti...

Page 84: ...ing km 1 Change engine oil See Lubrication List chapter 11 2 Check final drive oil level 3 Inspect air filter element 4 Check fasteners for proper tightening 5 Check adjustment of wheel bearings The maintenance above has been performed as described Owner s Signature Service Technician s Signature ...

Page 85: ...eration B Check steering column bearings adjust if required C The condition and action of the brakes lubricate the brake shoe fulcrum pins and cams D The tension of wheel spokes Adjust if necessary E The toe in and camber angle of the motorcycle and sidecar F Electric wiring Tighten connections if required G Fasteners for proper tightening 11 Repack the grease in wheel bearings adjust the bearings...

Page 86: ...100 km Date Odometer reading km 1 Change engine oil and filter See Lubrication List chapter 11 2 Change transmission oil See Lubrication List chapter 11 3 Inspect air filter element 4 Check carburetors while idling for synchronous operation 5 Check A Adjustment of steering column bearings B Tension of wheel spokes C Toe in and camber of the motorcycle and sidecar 6 Lubricate A Lever pins B Foot br...

Page 87: ...engine oil See Lubrication List chapter 11 2 Check final drive oil level 3 Inspect air filter element 4 Check fasteners for proper tightening 5 Check steering column bearings 6 Check adjustment of wheel bearings The maintenance above has been performed as described Owner s Signature Service Technician s Signature ...

Page 88: ...eration B Check steering column bearings adjust if required C The condition and action of the brakes lubricate the brake shoe fulcrum pins and cams D The tension of wheel spokes Adjust if necessary E The toe in and camber angle of the motorcycle and sidecar F Electric wiring Tighten connections if required G Fasteners for proper tightening 11 Repack the grease in wheel bearings adjust the bearings...

Page 89: ...NNUMBER X T B 7 6 4 A OWNER SNAME_____________________________________________ OLDADDRESS ______________________________APT NO _______ CITY________________ STATE ____________ ZIP CODE _________ MY NEWADDRESS IS NEWADDRESS ____________________________APT NO ________ CITY_______________ STATE _____________ ZIPCODE _________ Send this form to Classic Motorcycles P O Box 969 Preston WA 98050 or fax to...

Page 90: ...MBER X T B 7 6 4 A NEWOWNER SNAME_____________________________________________ ADDRESS ______________________________APT NO _______ CITY ________________ STATE ____________ ZIP CODE _________ DATE OF SALE ________________ MO DAY YEAR PurchasedFrom___________________________________________________ City _____________________State ____________ Zip Code _______________ Send this form to Classic Motor...

Page 91: ...uel and will not spark Correction Flooding is corrected by removing the spark plugs and drying them 2 Too little fuel is getting to the engine due to low fuel in tank and or plugged fuel lines or fuel petcock Correction Clogged fuel lines or filter are corrected by blowing through fuel lines from carburetor end to remove any debris from lines Fuel petcock filter can be cleaned by removing and clea...

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