Upright SB85J Service & Parts Manual Download Page 1

Page: 1 / 413

WORK PLATFORM

SB85J

SER

VICE & P

TS MAN

UAL

POWERED ACCESS

Summary of Contents for SB85J

Page 1: ...WORK PLATFORM SB85J SERVICE PARTS MANUAL POWERED ACCESS...

Page 2: ......

Page 3: ...body a conductor to the other object creating an electrical shock hazard resulting in death or serious injury If an aerial platform is in contact with an energized conductor the platform operator mus...

Page 4: ...Turntable Hydraulics 7 Hydraulic Oil Reservoir 11 Proportional Control Valve 13 Non Proportional Control Valve 17 AC Generator Valve 21 Centerpost 23 Cylinder Extension GBI 25 Cylinder Lift 27 Cylind...

Page 5: ...nlet Heater Deutz 27 Motion Alarm All Motion 29 Airline to Platform 31 Tilt Alarm Light 33 Headlights and Taillights 35 Walk through Gate 39 Gravity Gate 41 Spark Arrestor Deutz Engines Only 43 Dual F...

Page 6: ...SB80 SB85J...

Page 7: ...This machine is covered by a limited warranty that specifically identifies items warrantied by UpRight and those items covered by original manufacturer s warranty A copy of the UpRight Limited Warrant...

Page 8: ...e compliance to OSHAregulations is the respon sibility of the user and their employer ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platf...

Page 9: ...er Description Quantity Note Backordered parts will be shipped as soon as available using the same shipping method as the original order unless otherwise indicated below Ship complete order only Do no...

Page 10: ...SB80 SB85J Repair Parts Repair Parts Fixed Axle Fixed Axle...

Page 11: ...Repair Parts SB80 SB85J...

Page 12: ...Repair Parts 3 Chassis Drive 0112750...

Page 13: ...Repair Parts 4...

Page 14: ...4 FTG ELB90STRHD 10B 8S STL 8 5560131 32 NUT LKG 625 11 HIGH STRENGHTH 9 5560168 8 WSHR HARD FLAT 500 SP 10 5560169 32 WSHR HARD FLAT 625 SP 11 5560343 8 BLT 500 13 5 00 SP 12 6031617 2 MOTOR HYDRAULI...

Page 15: ...Repair Parts SB80 SB85J...

Page 16: ...Repair Parts 7 Steering 0112751...

Page 17: ...Repair Parts 8...

Page 18: ...5 20 750 GR5 13 970449 18 BLT 375 16 750 GR5 14 986019 4 WSHR FLAT 250 15 986299 18 WSHR FLAT 38 16 987099 4 WSHR LOCK 250 17 987119 18 WSHR LOCK 375 18 2503620 8 BRG 2 25ID 2 50OD 1 25 19 2690008 8 B...

Page 19: ...Repair Parts 10 SB80 SB85J...

Page 20: ...Repair Parts 11 Lift and Swing A11054B...

Page 21: ...Repair Parts 12...

Page 22: ...18 5560678 4 flatwasher 5 8 hardened astmf 436 20 5065707 2 adapter straight thread 6 21 0070473 2 drilled hd blt 5 16 18 nc x 3 4 lg 22 987109 2 lock washer 5 16 md 23 9980012 040 s s wire 24 011023...

Page 23: ...Repair Parts 14 SB80 SB85J...

Page 24: ...SB80 SB85J Repair Parts 15 Swing Drive Assembly Perfection Gear Swing Drive Assembly Perfection Gear 0110837...

Page 25: ...12272 1 HOSE ASSY 1 4 WITH FITTINGS 5 0112418 2 FTG ELB90 4S 4S 6 0112421 2 BLT SHCS 5 15UNC X 1 25 GR5 7 0112422 2 LOCK WASHER 50 SPTIL RING PLTD 8 0112423 4 BOLT 31 18UNC X 3 50 HHCS GR5 9 0112424 4...

Page 26: ...Fuel tank 54 gal 0191831 Fuel tank with cap 3 0191690 1 Wldmt fuel tank mount 4 970849 8 Bolt 500 13 X 1 25 Gr 5 5 986299 4 Washer flat 38 6 987139 8 Washer lock 500 7 5560033 4 Nut lock 375 16 8 994...

Page 27: ...Repair Parts 18 SB80 SB85J...

Page 28: ...er 1 4 med lock 6 984069 4 nut 1 4 20 hex 7 7714304 1 plug 1 2 nPt hollow hex 8 0110361 1 support hydraulic oil reservoir 9 970449 4 capscrew 3 8 16 x 3 4 hexhd gr5 10 987119 4 washer 3 8 med lock 11...

Page 29: ...Repair Parts 20 SB80 SB85J...

Page 30: ...Repair Parts 21 Booms Base End 0110892...

Page 31: ...Repair Parts 22...

Page 32: ...0070033 2 PIN LOCK 8 9980012 040 DIA SS SAFETY LOCKWIRE 9 0070473 4 DRILLED HEAD CAPSCREW 5 16 18 10 987109 4 WASHER 5 16 MEDIUM LOCK 11 0110681 4 DRILL HEAD CAPSCREW 5 8 11 12 987159 4 WASHER 5 8 MED...

Page 33: ...Repair Parts 24 SB80 SB85J...

Page 34: ...Repair Parts 25 Boom Installation SB80 0111896...

Page 35: ...Repair Parts 26 Boom Installation SB80 0111896...

Page 36: ...PIN 1 8 DIA X 1 LG 28 0071342 1 SHIM 29 0111700 2 CABLE SHEAVE 30 0111322 2 SHEAVE CAGE 31 011188828 1 BOOM SWITCH ASSY DRIVE SPEED 32 0071216 2 GUARD 33 0071921 2 SPACER 34 0071922 2 SPACER 35 01518...

Page 37: ...0 HEX JAM 75 5560170 4 WASHER 3 4 HARD FLAT 76 5074401 2 BULKHEAD LOCKNUT 77 5034501 2 BUlKHEAD 90ELBOW 78 987099 4 WASHER 1 4 MEDIUM LOCK 79 0070768 2 1 4 I D HOSE ASSY 80 970009 4 CAPSCREW 1 4 20 X...

Page 38: ...Repair Parts 29 Boom Installation SB85J 0112546...

Page 39: ...Repair Parts 30 Boom Installation SB85J 0112546...

Page 40: ...IN 1 8 DIA X 1 LG 28 0071342 1 SHIM 29 0111700 2 CABLE SHEAVE 30 0111322 2 SHEAVE CAGE 31 011188828 1 BOOM SWITCH ASSY DRIVE SPEED 32 0071216 2 GUARD 33 0071921 2 SPACER 34 0071922 2 SPACER 35 0151860...

Page 41: ...1 2 BLUKHEAD 90ELBOW 78 987099 4 WASHER 1 4 MEDIUM LOCK 79 0070768 2 1 4 I D HOSE ASSY 80 970009 4 CAPSCREW 1 4 20 X 1 2 LG HH PLATED 81 0110695 1 SLIDE PAD 82 0070639 2 SLIDE PAD 83 0110706 6 SHIM 03...

Page 42: ...CERS ITEMS 33 34 OR 92 93 AS REQUIRED TO KEEP QUANTITY OF WASHERS AT A MINIMUM 4 0070485 SPACER MAY BE USED IN PLACE OF 0070486 SPACER ITEM 15 IF THICKER SPACER IS REQUIRED 5 ACTUAL QUANTITY OF SHIMS...

Page 43: ...P BETWEEN EXTEND CYL SIDE WEAR PADS AND INSIDE TIP BOOM MAX RECOMMENDED GAP 1 8 INCH 25 SECTION D D 22 23 8 7 44 27 30 24 29 41 101 101 26 67 43 42 64 53 67 64 57 10 4 88 12 19 104 37 21 20 67 64 55 1...

Page 44: ...PIN 1 8 DIA X 1 LG 28 0071342 1 SHIM 29 0111700 2 CABLE SHEAVE 30 0111322 2 SHEAVE CAGE 32 0071216 2 GUARD 33 0071921 2 SPACER 34 0071922 2 SPACER 35 0151860 2 1 2 I D HOSE ASSY 36 5093000 1 CLAMP A...

Page 45: ...HOSE ASSY 80 970009 4 CAPSCREW 1 4 20 X 1 2 LG HH PLATED 81 0110695 1 SLIDE PAD 82 0070639 2 SLIDE PAD 83 0110706 6 SHIM 030 84 0110701 2 SPACER 85 0110696 1 SLIDE PAD 86 0110702 2 SPACER 87 0110707...

Page 46: ...om and Hose Carrier SB80 0111897 17 23 11 13 SECTION A A 23 24 9 21 9 SECTION B B 8 7 6 A A 3 21 27 18 28 6 8 7 SECTION C C 27 2 1 C C 19 10 18 3 21 20 21 16 25 6 8 7 29 6 7 8 B B 9 10 21 5 4 15 18 19...

Page 47: ...Repair Parts 38...

Page 48: ...GR5 12 987109 8 WASHER 5 16 MED LOCK 13 0072951 2 GUIDE BAR 14 986019 6 WASHER 1 4 MED FLAT 5 16 I D 15 0111120 SPACER 16 0110581 2 SPACER 17 0070029 2 SLIDE PAD 18 5560686 2 CAPSCREW 3 8 16 X 6 LG H...

Page 49: ...Repair Parts 40 SB80 SB85J...

Page 50: ...Repair Parts 41 Boom Hose Carrier and Jib SB85J 0112529...

Page 51: ...Repair Parts 42...

Page 52: ...D 15 0111120 SPACER 16 0110581 2 SPACER 17 0070029 2 SLIDE PAD 18 0172220 1 ASSY JIB 22 972489 4 M SCREW 3 8 16 X 1 1 2 LG FLAT HD SOC 23 0070506 1 PIN LOCK 24 0110602 1 PIN JOINT PLATE WELDMENT 25 0...

Page 53: ...Repair Parts 44 SB80 SB85J...

Page 54: ...Repair Parts 45 Boom and Hose Carrier CE 0112610...

Page 55: ...Repair Parts 47...

Page 56: ...R 16 0110581 2 SPACER 17 0070029 2 SLIDE PAD 18 0172220 1 ASSY JIB 19 0110678 1 PIN WELDMENT 20 0070132 1 PIN LOCK 21 0070473 2 BOLT DRH 313 18 X 75 LG HH 22 972489 4 M SCREW 3 8 16 X 1 1 2 LG FLAT HD...

Page 57: ...Repair Parts 48 SB80 SB85J...

Page 58: ...Repair Parts 49 Hose Carrier Assembly TB80 0111951...

Page 59: ...Repair Parts 50...

Page 60: ...PIN 13 988169 2 COTTER PIN 1 8 X 3 4 LG 14 0110583 2 SLIDE PAD 15 5560681 2 BLT FLSKTHD 3 8 16 X 2 25 LG 16 3010005 200 FT WIRE 18 19 COND 17 0110841 1 SLIDE PAD 18 0070031 1 SLIDE PAD 19 0110227 10 S...

Page 61: ...Repair Parts 52 SB80 SB85J...

Page 62: ...Repair Parts 53 Hose Carrier Assembly TB85J 0112550...

Page 63: ...Repair Parts 54...

Page 64: ...N 13 988169 2 COTTER PIN 1 8 X 3 4 LG 14 0110842 2 SLIDE PAD 15 5560681 2 BLT FLSKTHD 3 8 16 X 2 25 LG 16 3010005 212 FT WIRE 18 19 COND 17 0110841 1 SLIDE PAD 18 0070031 1 SLIDE PAD 19 0110227 10 SPA...

Page 65: ...Repair Parts 56 SB80 SB85J...

Page 66: ...SB80 SB85J Repair Parts 57 Jib SB85J Before 11 2007 Jib SB85J Before 11 2007 0172220...

Page 67: ...2 3 SNAP RING 1 00 ID HEAVY DUTY 15 970439 12 BLT 375 16 625 16 970449 2 BLT 375 16 750 GR5 17 986299 12 WASHER FLAT 38 18 987109 2 WASHER LOCK 313 19 987119 14 WASHER LOCK 375 20 5065703 2 FTG ADPTR...

Page 68: ...SB80 SB85J Repair Parts 59 Jib SB85J After 10 2007 Jib SB85J After 10 2007 0172220...

Page 69: ...DROP 1 25 X 5 79 GRIP 16 0420734 1 WLDMT UPPER ARM 5 JIB 17 970439 12 BLT 375 16 625 18 970449 2 BLT 375 16 750 GR5 19 986299 12 WASHER FLAT 38 20 987109 2 WASHER LOCK 313 21 987119 14 WASHER LOCK 375...

Page 70: ...Repair Parts 61 Extension Cylinder Mounting 0110628...

Page 71: ...Repair Parts 62...

Page 72: ...CHOR BOLT 14 9980012 040 SS SAFETY LOCKWIRE 15 0191070 1 PLATE SLIDE PAD MOUNTING 16 2502028 2 BEARING 17 0191071 1 SLIDE PAD 18 2502432 2 BEARING 1 1 2 BORE X 2 LG 19 5560254 5 THRUST WASHER 20 01101...

Page 73: ...Repair Parts 64 SB80 SB85J...

Page 74: ...0070473 4 CAPSCREW 5 16 18 DRILLED HEAD 10 9980012 1 040 DIA SS SAFETY LOCKWIRE SOLD IN ONE POUND CAN 11 5560039 4 NUT 1 2 13 SELF LOCKING 12 986359 8 WASHER 1 2 MED LOCK 13 971009 2 CAPSCREW 1 2 13 X...

Page 75: ...Repair Parts 66 SB80 SB85J...

Page 76: ...form 2 3 4 5 7 8 9 10 Swinging gate steel platform 11 12 13 14 15 16 17 Swinging gate aluminum platform Gate pin Rear view Door latch rear view 29 25 26 28 18 19 21 20 22 23 25 26 27 24 Full height sw...

Page 77: ...71837 1 Spring torsion 16 2570002 2 Bearing 17 2667500 1 Knob gate hinge pin Swinging gate for 5 ft and 8 ft aluminum platforms 18 0160970 1 Swinging gate aluminum platform 19 0322724 1 Pin gate hinge...

Page 78: ...spacer 13 6010628 1 Dual holding valve platform rotation 14 986269 2 Washer 5 16 medium flat 15 987109 4 Washer 5 16 medium lock 16 970349 2 Capscrew 5 16 18 x 2 3 4 inch long hex head grade 5 17 7110...

Page 79: ...Repair Parts 70 SB80 SB85J...

Page 80: ...Repair Parts 71 Engine Mounting Cummins 3 3 0112403...

Page 81: ...Repair Parts 72...

Page 82: ...500 13 2 00 GR5 6 970969 4 BOLT 500 13 3 00 7 986359 4 WASHER FLAT 500 8 5010005 33 FT HOSE 38 831 6 PUSH LOCK 9 5093038 2 FTG ELB90 MALE 6N 6H BR 10 5550006 4 CLAMP WORM DRV 6 11 5560039 12 NUT LKG 5...

Page 83: ...Repair Parts 74 SB80 SB85J...

Page 84: ...Repair Parts 75 Radiator Cummins 3 3 0074634...

Page 85: ...Repair Parts 74...

Page 86: ...13 9 986299 4 WASHER FLAT 38 10 987099 2 WASHER LOCK 250 11 987109 4 WASHER LOCK 313 12 5010011 4 FT HOSE SAE30R2 05 312 FUEL 13 5093001 2 CUSHION CLAMP 8 1 2 14 5560004 8 NUT LKG 250 20 15 5560033 4...

Page 87: ...Repair Parts 78 SB80 SB85J...

Page 88: ...Repair Parts 79 Engine with Radiator Cummins 3 3 0112381...

Page 89: ...Repair Parts 80...

Page 90: ...19 4 BOLT 10MM 1 50P 25MM GR5 21 975209 2 BOLT 6MM 1 00P 18MM GR5 22 984089 4 NUT HEX 313 18 23 986359 8 WASHER FLAT 500 24 987109 4 WASHER LOCK 313 25 987109 2 WASHER LOCK 500 26 550026 2 EXHAUST CLA...

Page 91: ...Repair Parts 82 SB80 SB85J...

Page 92: ...Repair Parts 83 Engine Tray Cummins 3 3 0083445...

Page 93: ...Repair Parts 84...

Page 94: ...ER FLAT 250 22 984269 2 WASHER FLAT 313 23 984299 16 WASHER FLAT 38 24 987099 3 WASHER LOCK 250 25 987139 4 WASHER LOCK 500 26 3020095 1 SWITCH PRESSURE 6 PSI 1 8 27NPT 27 3070037 1 TEMP SENSOR 1 2 NP...

Page 95: ...Repair Parts 86 SB80 SB85J...

Page 96: ...Repair Parts 87 Engine Mounting Deutz 0112401...

Page 97: ...Repair Parts 88...

Page 98: ...NUT 625 11 HIGH STRENGTH 14 5560168 16 WASHER HARD FLAT 500 SP 15 5560039 8 NUT LKG 500 13 16 5560639 4 BOLT HEXHD 625 11 4 50 GR5 17 970909 6 BOLT HEXHD 500 13 1 50 GR5 18 970929 2 BOLT HEXHD 500 13...

Page 99: ...Repair Parts 90 SB80 SB85J...

Page 100: ...Repair Parts 91 Engine Duetz 0111953...

Page 101: ...Repair Parts 92...

Page 102: ...9 2 WASHER LOCK 500 14 5560356 8 WASHER LOCK M10 15 5560377 8 WASHER LOCK M14 16 5560626 14 BOLT HEXHD M10 X 1 5 X 30MM GR8 17 5560228 4 BOLT HEXHD M10 X 2 X 50MM DRILLED 19 5560168 2 WASHER 1 2 HARD...

Page 103: ...Repair Parts 94 SB80 SB85J...

Page 104: ...LAMP 9 5550050 6 CLAMP WORM DRV 52 10 5560635 2 BOLT 8MM 1 25P 50MM 11 7630004 1 AIR INLET HOOD 12 7630016 1 ELBOW 60 DEG RUBBER 13 7630129 1 ELBOW 90 DEG RUBBER 14 7630140 1 FILTER MINDER KIT 15 7630...

Page 105: ...Repair Parts 96 SB80 SB85J...

Page 106: ...Repair Parts 97 Engine Mounting GM 0112946...

Page 107: ...Repair Parts 98...

Page 108: ...5 16 1 25 GR5 17 970849 4 BOLT HEXHD 500 13 1 25 GR5 18 970919 4 BOLT HEXHD 500 13 1 75 GR5 19 970929 4 BOLT HEXHD 500 13 2 00 GR5 20 978629 5 SCREW SLFTPG 25 20 50 21 986019 18 WASHER FLAT 250 22 986...

Page 109: ...Repair Parts 100 SB80 SB85J...

Page 110: ...Repair Parts 101 Engine GM 0112947...

Page 111: ...Repair Parts 102...

Page 112: ...HER FLAT 313 13 986299 3 WASHER FLAT 38 14 986359 4 WASHER FLAT 500 15 987119 3 WASHER LOCK 375 16 987139 6 WASHER LOCK 500 17 5550026 1 EXHAUST CLAMP 18 5554373 1 CLP MUFFLER 250 STEPPED 19 5560031 2...

Page 113: ...Repair Parts 104 SB80 SB85J...

Page 114: ...CLAMP WORM DRV 52 8 5560031 2 NUT LKG 313 18 9 7630024 1 HOOD AIR INLET FOR AIR CLEANER 10 7630140 1 FILTER MINDER KIT 11 7630158 2 5 IN HOSE RADIATOR 2 5 ID BULK 12 7630755 1 AIR CLEANER 13 7630759...

Page 115: ...Repair Parts 106 SB80 SB85J...

Page 116: ...Repair Parts 107 Cowling A11034A...

Page 117: ...Repair Parts 110 Cowling A11034A...

Page 118: ...0 gr5 25 970489 4 bolt 375 16 1 50 26 970849 12 bolt 500 13 1 25 gr5 27 970909 2 bolt 500 13 1 50 gr5 28 970989 2 bolt 500 13 3 50 gr5 29 972439 28 bolt cgr 375 16 1 25 30 986019 5 washer flat 250 31...

Page 119: ...Repair Parts 110 SB80 SB85J...

Page 120: ...Repair Parts 111 Placards and Decals A11044H...

Page 121: ...Repair Parts 112...

Page 122: ...dish only 0162366 1 DECAL DNGR ELEC HAZARD dutch only 0162336d 1 DECAL DNGR ELEC HAZARD dutch only 0162366 1 DECAL DNGR ELEC HAZARD german only 0162336g 1 DECAL DNGR ELEC HAZARD german only 9 0070540...

Page 123: ...5 HH GR5 44 0083427 4 DECAL TIE DOWN SYMBOL 45 7030001 35 FT WARNING STRIPE CE ONLY 46 0111343 1 DECAL HIGH SPEED RANGE SP SEL VALVE 47 0111342 1 DECAL HISH SPEED RANGE SP SEL LOCATION 48 1 DECAL ADDI...

Page 124: ...CARD DANGER FOAM FILLED TIRES spanish only option 0073298w PLACARD DANGER FOAM FILLED TIRES swedish only option 0073298d PLACARD DANGER FOAM FILLED TIRES dutch only option 0073298g PLACARD DANGER FOAM...

Page 125: ...Repair Parts 116 SB80 SB85J...

Page 126: ...ar J m 716610 J m 515610 J m 716649 J m 515649 E E L H w O P ER w 32 Torque 15 45 ft lbs 33 Torque 15 45 ft lbs 31 Torque 15 45 ft lbs 12 Torque 45 50 ft lbs 10 10 11 13 14 15 16 17 18 19 20 Torque 10...

Page 127: ...1 primary sun gear 15 8010145 2 retaining ring 16 8010075 1 thrust washer 17 8070149 1 o ring 18 8010143 1 plunger 19 8010080 1 disengage cover 20 8070168 2 capscrew hex head 21 0112221 1 primary carr...

Page 128: ...SB80 SB85J Repair Parts 119 Swing Drive Perfection Gear Swing Drive Perfection Gear 0112233...

Page 129: ...SCREW 5 16 18 X 7 8 19 0112288 8 CAPSCREW 3 8 16 X 3 20 0112289 1 BEARING CONE 21 0112290 1 PINION 22 0112297 1 PINION BOLT 23 0112293 1 HOUSING 24 0112294 1 BRAKE ADAPTER 25 0112295 1 DRIVE WEB 26 01...

Page 130: ...1 2 3 4x4 15 625 foam filled tires and wheels 1 0112657 2 Tire and wheel foam filled right hand drive 2 0112658 2 Tire and wheel foam filled left hand drive 3 0073298 4 decal danger foam filled tires...

Page 131: ...Repair Parts 122 SB80 SB85J...

Page 132: ...SB80 SB85J Fixed Axle Hydraulics Hydraulics Fixed Axle Fixed Axle...

Page 133: ...Hydraulics SB80 SB85J...

Page 134: ...Hydraulics 3 Chassis Hydraulics 0112749...

Page 135: ...Hydraulics 4 Chassis Hydraulics 0112749...

Page 136: ...16 5074405 4 FTG LKNT BHD 6 STL 17 5035305 8 FTG ELB90STRTHD 6B 6S STL 101 0180784 6 hose 8 8s 8s 72 102 0180945 6 hose 4 4s 4s 62 100r2 103 0060305 6 hose 6 6s 6s 41 104 0050400 1 hose 6 6s 6s 41 10...

Page 137: ...Hydraulics SB80 SB85J...

Page 138: ...Hydraulics 7 Turntable Hydraulics 0112742...

Page 139: ...Hydraulics 8 Turntable Hydraulics 0112742...

Page 140: ...LOK 30 0080522 2 HOSE 8 8S 8S 42 100R2 31 0070771 1 HOSE 4 4S 4S 77 100R1 32 0020280 2 HOSE 4 4S 4S 23 5 100R2 33 0020273 2 HOSE 6 6S 6S 35 5 100R2 34 0020283 1 HOSE 4 4S 4S 15 25 100R1 35 5058820 1 C...

Page 141: ...WVL 8S 8S STL 72 5065705 1 FTG ADPTR STRTHD 6S 4S STL 73 0112826 1 VALVE 4 WHEEL STEER SUB ASSY 74 0070776 1 HOSE 4 6S 6S 19 5 100R1 75 5560004 2 NUT 25 20 ESNA 76 0020281 1 HOSE 4 4S 4S 27 63 100R1 7...

Page 142: ...5560654 6 WSHR LOCK MDM 10 11 970369 10 BLT HEXHD 313 18 1 00 GR5 12 987109 10 WSHR LOCK 313 13 5033623 1 FTG ADPTR MALE 20N 20S STL 14 7734204 1 STREET TEE 1 2 NPT STREET TEE 15 5033713 1 FTG ELB90...

Page 143: ...Hydraulics 12 SB80 SB85J...

Page 144: ...VL 16B 16S STL 9 5037006 2 FTG ELB90SWVL 8S 8S STL 10 5075208 1 FTG PL HEX HD 12B STL 11 5065806 1 FTG ADPTRSTRTHD L 8B 8S STL 12 0110156 1 PRESSURE MANIFOLD 13 5075205 2 FTG PL HEXHD 6B STL 14 507520...

Page 145: ...Hydraulics 14 SB80 SB85J...

Page 146: ...ed Axle Hydraulics 15 Proportional Control Valve Proportional Control Valve C1 C2 T T LS T P LS P T LIFT LOWER DRIVE 1 EXT RET SWING DRIVE 2 INLET OUTLET Inlet section Outlet section 1 2 3 4 5 6 7 7 1...

Page 147: ...retract control valve section 8010245 1 O ring seal kit for valve section 6010845 2 Solenoid cartridge 12 volt DC blue 60 Hz includes cartridge o ring and orifice disc must be installed as complete un...

Page 148: ...HEXHD 6B 6 5037005 1 FTG EBL90SWVL 6S 6S 7 5035320 1 FTG ELB90STRTHD 8B 8S 8 5065703 2 FTG ADAPTER STRTHD 4B 4S 9 5065805 6 FTG ADAPTER STRTHD LG 6B 6S 10 5063905 4 FTG NUT 6S 11 5064001 4 FTG RDCRTU...

Page 149: ...Hydraulics 18 SB80 SB85J...

Page 150: ...SOLENOID VALVE 4 6019041 1 SHUTTLE VALVE 5 1 SOLENOID VALVE 6 2 SOLENOID VALVE 7 8 COIL 8 1 RELIEF VALVE 9 1 RELIEF VALVE 10 1 RELIEF VALVE 11 1 RELIEF VALVE 12 1 DOUBLE PO CHECK 13 21 PERM PLUG 14 7...

Page 151: ...Hydraulics 20 SB80 SB85J...

Page 152: ...6010509 1 Replacement cartridge valve WITHOUT COIL 3040457 1 Replacement coil 12 volt DC 3 6018901 1 Flow control valve cartridge 4 6010510 1 Shuttle valve cartridge 5 5065803 2 Long straight thread a...

Page 153: ...Hydraulics 22 SB80 SB85J...

Page 154: ...b 4s stl 7 5036707 2 ftg teeswvl rub 10s 10s stl 8 5036806 1 ftg tee swvl br 8s 8s stl 9 5037003 2 ftg elb90swvl 4s 4s stl 10 5037007 2 ftg elb90swvl 10s 10s stl 11 5065703 2 ftg adptrstrthd 4b 4s stl...

Page 155: ...Hydraulics 24 SB80 SB85J...

Page 156: ...Nylon plug not sold separately 15 Kit item 1 Back up not sold separately 16 Kit item 1 O ring not sold separately 17 Kit item 1 Teflon seal not sold separately 18 Kit item 2 Wear ring not sold separat...

Page 157: ...Hydraulics 26 SB80 SB85J...

Page 158: ...d Axle Hydraulics 27 Cylinder Lift 0110168 1 Lift cylinder 1 0112380 1 Cylinder lift 2 5065707 1 Straight thread adapter 3 5065709 2 Straight thread adapter Item Part No Qty Description Cylinder Lift...

Page 159: ...Hydraulics 28 SB80 SB85J...

Page 160: ...ket head 10 5075306 1 Hex plug 11 2500063 4 Bearing 12 Kit item 1 O ring not sold separately 13 Kit item 1 O ring not sold separately 14 Kit item 1 O ring not sold separately 15 Kit item 1 Back up not...

Page 161: ...Hydraulics 30 SB80 SB85J...

Page 162: ...d separately 2 kit item 1 piston seal not sold separately 3 kit item 1 o ring not sold separately 4 kit item 1 o ring not sold separately 5 kit item 1 backup ring not sold separately 6 kit tiem 1 rod...

Page 163: ...Hydraulics 32 SB80 SB85J...

Page 164: ...ry preset do not reset 0150563 1 Seal repair kit 10 Kit item 1 External snap ring not sold separately 11 Kit item 1 O ring not sold separately 12 Kit item 1 O ring not sold separately 13 Kit item 1 Ba...

Page 165: ...Hydraulics 34 SB80 SB85J...

Page 166: ...ring not sold separately 7 KIT ITEM 1 rod seal not sold separately 8 KIT ITEM 1 backup ring not sold separately 9 KIT ITEM 1 rod wiper not sold separately 10 KIT ITEM 1 wear ring not sold separately...

Page 167: ...Hydraulics 36 SB80 SB85J...

Page 168: ...not sold separately 2 KIT ITEM 1 O RING not sold separately 3 KIT ITEM 1 O RING not sold separately 4 KIT ITEM 1 backup ring not sold separately 5 KIT ITEM 1 rod wiper not sold separately 6 KIT ITEM 1...

Page 169: ...Hydraulics 38 SB80 SB85J...

Page 170: ...er unit 1 6020058 1 Emergency power motor pump 8060296 1 pump 8060297 1 motor 459986 1 coupling 2 5037006 1 Swivel nut 90 elbow 3 5035305 1 Straight thread 90 elbow 4 5065709 1 Straight thread adapter...

Page 171: ...Hydraulics 40 SB80 SB85J...

Page 172: ...or is not preset 8220119 1 Seal repair kit 8220120 1 Replacement compensator 2 5038005 1 Beaded 90 elbow 3 5065718 1 Straight thread adapter 4 5036906 1 swivel nut 45 elbow 7 5065710 1 Straight thread...

Page 173: ...Hydraulics 42 SB80 SB85J...

Page 174: ...2 969989 2 BOLT 25 20 1 75 3 986019 2 WASHER FLAT 250 4 5035318 2 FTG ELB90STRTHD 6B 4S 5 5037003 1 FTG ELB90SWVL 4S 4S STL 6 5065705 1 FTG ADPTR STRTHD 6B 4S STL 7 5560004 2 NUT HEX LKG 250 20 8 6010...

Page 175: ...Hydraulics 44 SB80 SB85J...

Page 176: ...3620 1 Seal repair kit 6010472 1 Replacement cartridge 3040473 1 Replacement solenoid 10 volt DC 2 6010083 1 Shuttle valve 3 5065705 2 Straight thread adapter 4 5035318 2 Straight thread 90 elbow 5 50...

Page 177: ...Hydraulics 46 SB80 SB85J...

Page 178: ...SB80 SB85J Fixed Axle Hydraulics 47 Motion Control Valve Drive Motion Control Valve Drive 0112807...

Page 179: ...718 4 ftg adptr strthd 16b 16s stl 12 5025002 2 ftg adptr swvl 16b 16s stl 13 5036910 2 ftg elb45swvl 16s 16s stl 14 5035315 2 ftg elb90strthd 6b 8s stl 16 5064005 2 ftg rdcr tube end 10s 8s stl 17 01...

Page 180: ...on control valve turntable rotation valve includes items 2 3 and 4 0110682 1 Seal repair kit 2 6010255 2 Sequence valve cartridge factory preset do not reset 3 6010256 2 Counterbalance cartridge facto...

Page 181: ...Hydraulics 50 SB80 SB85J...

Page 182: ...Straight thread 45 elbow 4 5035305 1 Straight thread 90 elbow 5 5037005 1 Swivel nut 90 elbow 6 5035303 1 Straight thread 90 elbow 7 5065708 1 Straight thread adapter 8 5036905 1 Swivel nut 45 elbow 9...

Page 183: ...Hydraulics 52 SB80 SB85J...

Page 184: ...53 Four Wheel Steer Valve 1 0112821 1 VALVE 4 WHEEL STEER 6091144 1 SEAL KIT 6091558 1 COIL 2 5065707 3 FTG ADPTR STRTHD 6B 6S STL 3 5065805 1 FTG ADPTR STRTHD LG 6B 6S STL Item Part No Qty Descriptio...

Page 185: ...Hydraulics 54 SB80 SB85J...

Page 186: ...1 5035305 1 ftg elb90strthd 6b 6s stl 2 5035318 2 ftg elb90strthd 6b 4s 3 5066705 1 ftg tee swvl run 6s 6s stl 4 5065705 1 ftg adptr strthd 6b 4s stl 5 6010610 1 valve 6019113 1 CARTRIDGE WITH COIL I...

Page 187: ...Hydraulics 56 SB80 SB85J...

Page 188: ...DRAULIC OIL RETURN FILTER 1 5080044 1 FILTER INCLUDES ELEMENT AND MANIFOLD 5080017 1 FILTER ELEMENT 2 5080011 1 FILTER GAUGE 3 5037011 1 SWIVEL NUT 90 DEGREE ELBOW 4 5065721 1 STRAIGHT THREAD ADAPTER...

Page 189: ...Hydraulics 58 SB80 SB85J...

Page 190: ...lb90strthd 10b 8s stl 3 5036705 1 ftg tee swvl run 6s 6s stl 4 5037005 1 ftg elb90swvl 6s 6s stl 5 5037007 1 ftg elb90swvl 10s 10s stl 6 5065734 1 ftg adptr strthd 4b 6s stl 7 5065807 1 ftg adprt strt...

Page 191: ...Hydraulics 60 SB80 SB85J...

Page 192: ...45strthd 10b 10s stl 3 5037005 1 ftg elb90swvl 6s 6s stl 4 5037007 1 ftg elb90swvl 10s 10s stl 5 5065710 1 ftg adptr strthd 10b 8s stl 6 5065734 1 ftg adptr strthd 4b 6s stl 7 5065807 1 ftg adptr strt...

Page 193: ...Hydraulics 62 SB80 SB85J...

Page 194: ...harged 2 6070005 1 accumulator shipped uncharged charge to 300 psi with dry nitrogen before use 3 5076003 1 adapter straight 12sae to 8sae female 4 6010635 1 check vaLve with orifice 5 5065709 1 adapt...

Page 195: ...Hydraulics 64 SB80 SB85J...

Page 196: ...SB80 SB85J Electrical Electrical Fixed Axle Fixed Axle...

Page 197: ...Electrical SB80 SB85J...

Page 198: ...Turntable Electrical Cummins SB80 0112769 Electrical 3...

Page 199: ...Electrical 4 Turntable Electrical Cummins SB80 0112769...

Page 200: ...Turntable Electrical Cummins SB80 0112769 Electrical 5...

Page 201: ...Electrical 6...

Page 202: ...986019 12 WASHER FLAT 25 27 987099 14 WASHER LOCK 25 MDM 28 970239 2 BOLT HEXHD 313 18 X 75 GR5 29 986269 2 WASHER FLAT 313 30 987109 4 WASHER LOCK 313 MDM 33 0082046 1 ACTUATOR MODULE WITH ENGINE 35...

Page 203: ...Electrical SB80 SB85J...

Page 204: ...Electrical 9 0112860 Turntable Electrical Deutz SB80...

Page 205: ...Electrical 10 0112860 Turntable Electrical Deutz SB80...

Page 206: ...Electrical 11 0112860 Turntable Electrical Deutz SB80...

Page 207: ...Electrical 12...

Page 208: ...MDM 31 0074579 1 ALTERNATOR HARNESS 33 0082046 1 ACTUATOR MODULE WITH ENGINE 35 974689 4 SCREW RHD 10 24 75 PLATED 36 5560654 4 WASHER LOCK 10 PLATED 37 0112744 1 WIRING BOX SUB ASSEMBLY 39 0112788 1...

Page 209: ...Electrical 14 SB80 SB85J...

Page 210: ...Electrical 15 Turntable Electrical Cummins SB85J 0112743...

Page 211: ...Electrical 16 Turntable Electrical Cummins SB85J 0112743...

Page 212: ...Electrical 17 0112743 Turntable Electrical Cummins SB85J...

Page 213: ...Electrical 18...

Page 214: ...86019 12 WASHER FLAT 25 27 987099 14 WASHER LOCK 25 MDM 28 970239 2 BOLT HEXHD 313 18 X 75 GR5 29 986269 2 WASHER FLAT 313 30 987109 4 WASHER LOCK 313 MDM 33 0082046 1 ACTUATOR MODULE WITH ENGINE 35 9...

Page 215: ...Electrical 20 SB80 SB85J...

Page 216: ...Electrical 21 0112756 Turntable Electrical Duetz SB85J...

Page 217: ...Electrical 22 Turntable Electrical Duetz SB85J 0112756...

Page 218: ...Electrical 23 0112756 Turntable Electrical Duetz SB85J...

Page 219: ...Electrical 24...

Page 220: ...DM 31 0074579 1 ALTERNATOR HARNESS 33 0082046 1 ACTUATOR MODULE WITH ENGINE 35 974689 4 SCREW RDHD 10 24 75 PLATED 36 5560654 4 WASHER LOCK 10 PLATED 37 0112744 1 WIRING BOX SUB ASSEMBLY 39 0112788 1...

Page 221: ...Electrical 26 SB80 SB85J...

Page 222: ...Electrical 27 0112991 Turntable Electrical GM SB85J...

Page 223: ...Electrical 28 0112991 Turntable Electrical GM SB85J...

Page 224: ...Electrical 29 0112991 Turntable Electrical GM SB85J...

Page 225: ...Electrical 30...

Page 226: ...R FLAT 250 27 987009 14 WASHER LOCK 250 MDM 28 970239 2 BOLT HEXHD 313 18 75 GR5 29 986269 2 WASHER FLAT 313 30 987109 4 WASHER LOCK 313 MDM 31 970419 2 BOLT HEXHD 375 16 X 1 25 GR5 32 986299 2 WASHER...

Page 227: ...Electrical 32 SB80 SB85J...

Page 228: ...Electrical 33 0112845 Turntable Electrical CE...

Page 229: ...Electrical 34 0112845 Turntable Electrical CE...

Page 230: ...Electrical 35 0112845 Turntable Electrical CE...

Page 231: ...Electrical 36...

Page 232: ...13 MDM 31 0074579 1 ALTERNATOR HARNESS 33 0082046 1 ACTUATOR MODULE WITH ENGINE 35 974659 4 SCREW RHD 10 24 X 50 PLATED 36 5560365 4 WASHER LOCK 10 37 0112744 1 WIRING BOX SUB ASSEMBLY 39 0112788 1 TU...

Page 233: ...B85J 69 0071534 1 WIRE 18 R101 FEM188I 21 70 0073071 1 WIRE 18 R61 FEM 250F1 28 71 3046972 1 TERM FEM188I 22 18 72 3040047 2 TERM FEM250I 22 18 Turntable Electrical CE Item Part No Qty Description Tur...

Page 234: ...Main Boom Electrical SB80 0112858 Electrical 39...

Page 235: ...Main Boom Electrical SB80 0112858 Electrical 40...

Page 236: ...Main Boom Electrical SB80 0112858 Electrical 41...

Page 237: ...Electrical 42...

Page 238: ...881 22 18 7 3040047 1 TERM FEM 250FI 22 18 8 0070747 1 WIRE 16 R61 R61 3 9 5093008 2 CLAMP 1 06 10 5093010 1 CLAMP 1 50 11 3044142 1 TERM R 61 22 18 13 970029 1 BOLT 1 4 20 X 75 LG 14 986019 2 WASHER...

Page 239: ...Electrical 44 SB80 SB85J...

Page 240: ...Main Boom Electrical SB85J 0112738 Electrical 45...

Page 241: ...Main Boom Electrical SB85J 0112738 Electrical 46...

Page 242: ...Main Boom Electrical SB85J 0112738 Electrical 47...

Page 243: ...Electrical 48...

Page 244: ...M JIB SELECTOR WIRE ASSEMBLY 13 970029 2 BOLT 1 4 20 X 75 LG 14 986019 4 WASHER 1 4 FLAT 15 987099 2 WASHER 1 4 MEDIUM LOCK 16 5560004 2 NUT 1 4 20 ESNA 17 970049 2 BOLT 1 4 20 X 1 LG 19 970439 1 BOLT...

Page 245: ...Electrical 50 SB80 SB85J...

Page 246: ...T LBS 2 1 TOP VIEW PLATFORM CONTROL BOX COVER OPEN T T HARNESS ENG GRD CONT HARNESS 3 4 A A 10 14 16 17 PLAT JIB SEL NOTE 1 13 14 15 33 24 34 10 19 20 22 TYP 2 PLCS IN LINE 9 17 16 14 9 13 14 15 25 25...

Page 247: ...PLATFORM ROT CW 8 27 BLUE BLACK PLATFORM ROT CCW 6 110 BROWN 110 VLOT NEUTRAL 3 110 BLUE 110 VOLT POWER ITEM 6 ITEM 5 191 190 118 170 74 29 11B 1D 3 ITEM 5 ITEM 5 ITEM 5 ITEM 5 ITEM 5 ITEM 6 ITEM 6 I...

Page 248: ...10 26 27 27 26 6 3 2 1 10 8 110 110 BLUE SWITCH FOOT WIRE BOOM 12 8 MASTER SWITCH ENGINE ALARM IGN STR BATT ACC 18 19 2 BOOM WIRE 18 19 1 BOOM WIRE 29 ITEM 6 ITEM 5 ITEM 5 ITEM 5 ITEM 5 ITEM 5 122 21B...

Page 249: ...Electrical 54...

Page 250: ...9 5560034 4 NUT 10 24 LOCK 30 0071556 1 WIRE 16 R10I FEM250FI 24 31 0130095 1 WIRE 16 FEM250FI FEM250FI 24 33 5560603 1 NUTSERT 250 20 34 0172452 1 SPACER 872 OD 375 ID 75 STL 35 0181111 1 WIRE 16 R10...

Page 251: ...Electrical 56 SB80 SB85J...

Page 252: ...SB80 SB85J Electrical 57 Lower Controls SB80 Lower Controls SB80 0112976...

Page 253: ...Electrical 58 SB80 SB85J Lower Controls SB80 Lower Controls SB80 0112976...

Page 254: ...04 1 WIRE 12 R6 R6 6 14 0240483 1 WIRE 16 R61 R101 8 15 3020013 1 SWITCH TOGGLE SPST ON OFF SEALED 16 3020016 3 SWITCH TOGGLE SPDT ON OFF ON 17 3020018 3 SWITCH TOGGLE DPDT ON OFF ON 18 3020087 1 KEY...

Page 255: ...Electrical 60 SB80 SB85J...

Page 256: ...61 Lower Controls Cummins SB80 Lower Controls Cummins SB80 0112856 1 0112976 1 LOWER CONTROL PANEL 2 3070040 1 TEMPERATURE GAUGE 3 0083300 1 EPS WIRE ASSEMBLY 4 0112414 1 ENGINE WIRE ASSEMBLY Item Pa...

Page 257: ...Electrical 62 SB80 SB85J Lower Controls Cummins SB80 Lower Controls Cummins SB80 0112758...

Page 258: ...al 63 Lower Controls Deutz SB80 Lower Controls Deutz SB80 0112857 1 0112976 1 LOWER CONTROL PANEL 2 3070041 1 TEMPERATURE GAUGE 3 0083300 1 EPS WIRE ASSEMBLY 4 0112167 1 ENGINE WIRE ASSEMBLY Item Part...

Page 259: ...Electrical 64 SB80 SB85J Lower Controls Deutz SB80 Lower Controls Deutz SB80 0112857...

Page 260: ...SB80 SB85J Electrical 65 Lower Controls SB85J 0112977 Lower Controls SB85J...

Page 261: ...Electrical 66 SB80 SB85J Lower Controls SB85J 0112977 Lower Controls SB85J...

Page 262: ...77 1 WIRE 16 R61 R61 10 DIO 15 0181104 3 WIRE 12 R6 R6 6 16 0240483 1 WIRE 16 R61 R101 8 17 3020013 1 SWITCH TOGGLE SPST ON OFF SEALED 18 3020016 3 SWITCH TOGGLE SPDT ON OFF ON 19 3020018 3 SWITCH TOG...

Page 263: ...Electrical 68 SB80 SB85J...

Page 264: ...69 Lower Controls Cummins SB85J Lower Controls Cummins SB85J 0112745 1 0112977 1 LOWER CONTROL PANEL 2 3070040 1 TEMPERATURE GAUGE 3 0083300 1 EPS WIRE ASSEMBLY 4 0112414 1 ENGINE WIRE ASSEMBLY Item P...

Page 265: ...Electrical 70 SB80 SB85J Lower Controls Cummins SB85J Lower Controls Cummins SB85J 0112745...

Page 266: ...l 71 Lower Controls Deutz SB85J Lower Controls Deutz SB85J 0112758 1 0112977 1 LOWER CONTROL PANEL 2 3070041 1 TEMPERATURE GAUGE 3 0083300 1 EPS WIRE ASSEMBLY 4 0112167 1 ENGINE WIRE ASSEMBLY Item Par...

Page 267: ...Electrical 72 SB80 SB85J Lower Controls Deutz SB85J Lower Controls Deutz SB85J 0112758...

Page 268: ...SB80 SB85J Electrical 73 Lower Controls GM SB85J Lower Controls GM SB85J 0112992...

Page 269: ...Electrical 74 SB80 SB85J Lower Controls GM SB85J Lower Controls GM SB85J 0112992...

Page 270: ...RE 12 R6 R6 6 16 0151910 1 WIRE 16 R61 R101 14 17 3020013 1 SWITCH TOGGLE SPST ON OFF SEALED 18 3020016 3 SWITCH TOGGLE SPDT ON OFF ON 19 3020018 3 SWITCH TOGGLE DPDT ON OFF ON 20 3020087 1 KEY SWITCH...

Page 271: ...Electrical 76 SB80 SB85J...

Page 272: ...SB80 SB85J Electrical 77 Lower Controls CE SB85J 0112992 Lower Controls CE SB85J...

Page 273: ...Electrical 78 SB80 SB85J Lower Controls CE SB85J 0112992 Lower Controls CE SB85J...

Page 274: ...4 SWITCH TOGGLE DPDT ON OFF ON 21 3020070 1 KEYED SELECTOR CE ON N ON 23 3020081 1 SWITCH TOGGLE 24 3040348 1 KNOB RHEOSTAT 25 3040535 1 CIRCUIT BREAKER 3AMP 26 3070003 1 AMMETER 27 5560004 1 NUT 1 4...

Page 275: ...Electrical 80 SB80 SB85J...

Page 276: ...Wiring Box Assembly Cummins Deutz and CE 0112744 Electrical 81...

Page 277: ...Electrical 82 0112744 Wiring Box Assembly Cummins Deutz and CE...

Page 278: ...50 PLATED 26 984009 6 NUT 6 32 HEX PLATED 27 6 10 24 X 1 2 LG TRUSS HD 28 3 WASHER 10 STAR 29 5560654 2 WASHER 10 LOCK 30 984049 2 NUT 10 24 HEX 31 5560034 7 NUT 10 24 ESNA 32 986159 4 WASHER 6 FLAT 3...

Page 279: ...Electrical 84 SB80 SB85J...

Page 280: ...Wiring Box Assembly GM 0112744 Electrical 85...

Page 281: ...Electrical 86 Wiring Box Assembly GM 0112744...

Page 282: ...1 7 25 974239 6 SCREW RHD 6 32 X 50 PLATED 26 984009 6 NUT 6 32 HEX PLATED 27 6 10 24 X 1 2 LG TRUSS HD 28 3 WASHER 10 STAR 29 5560654 2 WASHER 10 LOCK 30 984049 2 NUT 10 24 HEX 31 5560034 7 NUT 10 24...

Page 283: ...Electrical 88 SB80 SB85J...

Page 284: ...Wiring Box Panel Cummins Deutz and CE 0112165 Electrical 89...

Page 285: ...Electrical 90...

Page 286: ...22 0070681 1 JUMPER WIRE 23 0070711 1 JUMPER WIRE 24 0071812 2 JUMPER WIRE 25 987359 1 WASHER STAR TOOTH 10 26 0070682 1 DIODE WIRE 28 0140317 2 DIODE WIRE 29 0151205 1 JUMPER WIRE 30 0081560 1 JUMPE...

Page 287: ...Electrical 92 SB80 SB85J...

Page 288: ...Wiring Box Panel GM 0112995 Electrical 93...

Page 289: ...Electrical 94...

Page 290: ...10 WASHER LOCK 6 MDM 20 0181554 1 DECAL DIODE 21 0073631 3 DIODE STAND OFF 22 0070681 2 JUMPER WIRE 23 0070711 1 JUMPER WIRE 24 0071812 2 JUMPER WIRE 25 987359 1 WASHER STAR TOOTH 10 26 0070682 1 DIOD...

Page 291: ...Electrical 96 SB80 SB85J...

Page 292: ...Turntable Harness Assembly 0112788 Electrical 97...

Page 293: ...Electrical 98...

Page 294: ...44161 11 TERMINAL 10 STUD 16 14 WIRE 10 3046697 16 TERMINAL FEM1881 16 14 11 3040083 9 TERMINAL FEM250F1 16 14 12 3044855 2 TERMINAL 1 4 STUD 12 10 WIRE 13 2 WEATHERPAK TOWER BODY 14 4 WEATHERPAK TERM...

Page 295: ...Electrical 100 SB80 SB85J...

Page 296: ...Upper Control Panel SB80 0112850 Electrical 101...

Page 297: ...Electrical 102 Upper Control Panel SB80 0112850...

Page 298: ...3 CIRCUIT BREAKER 3 AMP 28 480652 1 ALARM 97DBA DUAL TONE 12 24V 29 0070967 1 CORROSION INHIBITOR STICK BACK 30 0072530 1 DECAL DANGER ELECTRICAL HAZARD 31 0151910 1 WIRE 16 R6 R10 14 32 0180850 1 PL...

Page 299: ...5 3040070 1 LOCKNUT 50 HUB 86 3040082 2 TERMINAL MALE 250F1 16 14 88 0071840 1 WIRE 16 FEM1881 FEM1881 11 92 3020017 1 SWITCH TOGGLE DPDT ON OFF ON SEALED 93 239926 1 SWITCH TOGGLE SPDT ON OFF ON SEAL...

Page 300: ...Upper Control Panel SB85J 0112739 Electrical 105...

Page 301: ...Electrical 106 Upper Control Panel SB85J 0112739...

Page 302: ...4V 29 0070967 1 CORROSION INHIBITOR STICK BACK 30 0072530 1 DECAL DANGER ELECTRICAL HAZARD 31 0151910 1 WIRE 16 R6 R10 14 32 0180850 1 PLATFORM CONTROL BOX WIRING HARNESS 33 0082007 1 WIRE ASSEMBLY CO...

Page 303: ...0 1 DIODE HOLDER 79 0073631 3 DIODE STAND OFF 80 0112797 1 DECAL DIODES 83 5560609 4 SCREW 10 24 X 50 TRHD 84 3040300 1 CONN 50 188 313 85 3040070 1 LOCKNUT 50 HUB 86 3040082 1 TERMINAL MALE 250F1 16...

Page 304: ...Upper Control Panel CE 0112825 Electrical 109...

Page 305: ...Upper Control Panel CE 0112825 Electrical 110...

Page 306: ...3 CIRCUIT BREAKER 3 AMP 28 480652 1 ALARM 97DBA DUAL TONE 12 24V 29 0070967 1 CORROSION INHIBITOR STICK BACK 30 0072530 1 DECAL DANGER ELECTRICAL HAZARD 31 0151910 1 WIRE 16 R6 R10 14 32 0180850 1 PLA...

Page 307: ...3020017 1 SWITCH TOGGLE DPDT ON OFF ON SEALED 93 239926 1 SWITCH TOGGLE SPDT ON OFF ON SEALED 100 0112551 1 PLACARD PLATFORM CONTROL BOX TOP 101 3020020 1 SWITCH EMERGENCY STOP PUSH PULL 103 0070747...

Page 308: ...34 134 0071517 2 WIRE 18 R6I FEM188I 13 135 0192009 1 WIRE 16 FEM188I NONE 10 136 0071557 2 WIRE 16 R6I R6I 30 137 0075256 1 WIRE 18 138 0071528 1 WIRE 18 FEM250FI FEM188I 21 139 0071556 2 WIRE 16 R10...

Page 309: ...Electrical 114 SB80 SB85J...

Page 310: ...ch Square D switch 4 pole NOT SHOWN 3020113 1 Replacement switch Square D switch 8 pole 2 0070596 1 Wire harness platform foot switch 3 3040116 1 Connector 4 3040110 1 Connector locknut 5 0070967 1 Co...

Page 311: ...Electrical 116 SB80 SB85J...

Page 312: ...1 switch assembly 1 3020019 1 Switch 2 0111890 1 Wire harness boom switch 3 3040187 1 Connector 4 3040070 1 Connector locknut 5 0070747 1 wire Item Part No Qty Description Boom Switch 3 4 1 2 70 1D NO...

Page 313: ...Electrical 118 SB80 SB85J...

Page 314: ...19 Boom Extend Switch 1 3020019 1 SWITCH 2 0111891 1 WIRE ASSEMBLY BOOM EXTEND SWITCH 3 3040187 1 CONNECTOR 4 3040070 1 LOCKNUT Item Part No Qty Description Boom Extend Switch 3 4 1 2 NO NO C C NC NC...

Page 315: ...Electrical 120 SB80 SB85J...

Page 316: ...SB80 SB85J Electrical 121 Controller Drive Steer Controller Drive Steer A A View A A A X B R 5 6 7 8 2 9 10 11 7 3 2 1 To P C board To P C board 4 12 13 5 5 AWV00211 AW3040377...

Page 317: ...g 5 3020033 6 Microswitch 6 8150005 2 Spring return with housing 7 8150004 2 Spring return bolt 8 8150003 1 Casting modified 9 3040271 4 Bushing 10 3040073 1 Drive gear 11 3040072 1 Slave gear 12 3040...

Page 318: ...SB80 SB85J Electrical 123 Controller Lift Swing Controller Lift Swing View A A A X B R 13 A A 6 7 8 2 12 10 11 9 5 To P C board To P C board 3 2 1 13 A X B R 4 5 5 AWV00212 AW3040378...

Page 319: ...ng 5 3020033 4 Microswitch 6 8150005 2 Spring return with housing 7 8150004 2 Spring return bolt 8 8150003 1 Casting modified 9 3040271 4 Bushing 10 3040073 2 Drive gear 11 3040072 2 Slave gear 12 304...

Page 320: ...SB80 SB85J Electrical 125 Controller Extend Retract Controller Extend Retract 3220078...

Page 321: ...duty 8 8150217 1 detent 9 8150087 1 handle 10 8150220 1 gasket 11 3020191 2 insulator 12 8150202 2 microswitch 13 2 screw 14 2 screw 15 8150129 1 spacer 16 8150210 1 pcb or pot assembly 17 1 cam assem...

Page 322: ...on aluminum platforms only 6 3040116 1 Connector 7 3040110 1 Connector locknut 8 0074379 1 Electrical box drilled 9 3040625 1 Cover GFCI outlet 10 0074369 1 Cable 110 v power to platform used on stee...

Page 323: ...Electrical 128 SB80 SB85J...

Page 324: ...SB80 SB85J Options Options Fixed Axle Fixed Axle...

Page 325: ...Options SB80 SB85J...

Page 326: ...9 7630704 1 BULKHEAD TEE 10 3020047 1 SWITCH TOGGLE 11 0081441 1 PLACARD LIQUID WITHDRAWL 12 0070974 1 COUPLER FEMALE 13 986269 1 WASHER FLAT 5 16 14 5560031 1 NUT 5 16 18 15 5093004 2 CLAMP 75 16 970...

Page 327: ...Options SB80 SB85J...

Page 328: ...tee 10 5010011 16 ft hose fuel 313 id 11 0081441 1 placard liquid withdrawl 12 0070974 1 coupler female 13 986269 1 washer flat 5 16 14 5560031 1 nut 5 16 18 15 5093004 2 clamp 16 975309 2 capscrew 5...

Page 329: ...Options SB80 SB85J...

Page 330: ...embly fuel 38 id x 120 00 7 7714203 2 ftg plug 6n 8 0075445 1 assembly fuel pickup ftg 6n 4n 9 5090021 1 ftg elb 90 street 6n br 10 7714535 1 ftg reducer bshg 6n 4n br 11 970469 2 bolt hexhd 375 16 x...

Page 331: ...Options SB80 SB85J...

Page 332: ...SB80 SB85J Options 110 V AC Generator Mounting 110 V AC Generator Mounting 0112958...

Page 333: ...jumper wire 14 3044158 1 terminal 6 stud ins 16 14 wire 15 3044146 1 terminal 10 stud ins 22 18 wire 16 3040452 1 boot 17 0070771 2 hose 4 4s 4s 77 100r1 18 0080362 1 hose 6 6s 6s 93 5 100r2 19 506570...

Page 334: ...SB80 SB85J Options 11 110 V AC Generator 110 V AC Generator 0151471...

Page 335: ...OVER COUPLING 9 0151470 1 1 2 OD TUBE ASSEMBLY 10 5035306 1 ELBOW 90 STRT THRD 8 8 14 970299 2 CAPSCREW 5 16 18 X 2 LG HH 15 970269 8 capscrew 5 16 18 x 1 1 4 lg hh 16 970369 8 capscrew 5 16 18 x 1 lg...

Page 336: ...SB80 SB85J Options 13 220 V AC Generator Mounting 220 V AC Generator Mounting 0112959...

Page 337: ...re 14 3044158 1 terminal 6 stud ins 16 14 wire 15 3044146 1 terminal 10 stud ins 22 18 wire 16 3040452 1 boot 17 0111286 1 hose 6 6s 6s 84 100r2 18 0070771 2 hose 4 4s 4s 77 100r1 19 0080362 1 hose 6...

Page 338: ...SB80 SB85J Options 15 220 V AC Generator 220 V AC Generator 0074981...

Page 339: ...9 8 bolt 313 18 1 25 gr5 10 970279 2 bolt 313 18 1 50 11 970299 2 botl 313 18 2 00 12 970419 2 bolt 375 16 1 25 gr5 13 970499 4 bolt 375 16 1 75 gr5 14 986269 19 washer flat 313 15 986299 20 washer fl...

Page 340: ...1 Replacement cartridge valve WITHOUT COIL 3040457 1 Replacement coil 12 volt DC 3 6018901 1 Flow control valve cartridge 4 6010510 1 Shuttle valve cartridge 5 5065803 2 Long straight thread adapter...

Page 341: ...Options 18 SB80 SB85J...

Page 342: ...SB80 SB85J Options 19 12 kw Generator 12 kw Generator 0112596...

Page 343: ...se 8 8s 8s 72 103 0110173 1 hose 12 12s 12s 41 104 0100278 1 hose 4 4s 4s 43 105 0110171 1 hose 6 6s 6s 22 106 0020270 1 hose 6 6s 6s 22 107 0050137 1 hose 4 4s 4s 36 108 5036706 1 ftg tee swvlrun 8s...

Page 344: ...bly 11 0150121 2 slide pad 2 0 x 4 0 x 500 12 302544 2 snap pin w lanyard 375 x 2 25 13 970029 2 bolt 25 20 750 gr5 14 972259 4 bolt flskthd 313 18 1 00 15 972439 2 bolt crg 375 16 1 25 16 974659 6 sc...

Page 345: ...Options 22 SB80 SB85J...

Page 346: ...6 4 slide pad 2 0 x 4 0 x 38 13 302544 2 snap pin w lanyard 375 x 2 25 14 970029 2 bolt 25 20 750 gr5 15 972259 4 bolt flskthd 313 18 1 00 16 972439 2 bolt crg 375 16 1 25 17 972489 4 bolt flskthd 375...

Page 347: ...Options 24 SB80 SB85J...

Page 348: ...ock washer 1 4 med 7 986019 7 flat washer 1 4 8 3040082 3 terminal male slip on fi 250 tab 16 14 wire 9 3011601 7 ft 16 ga single conductor wire x 80 lg 10 3040114 1 connector in line 16 14 wire 11 30...

Page 349: ...Options 26 SB80 SB85J...

Page 350: ...0071568 1 jumper wire 6 3040268 3 boot 7 3070161 2 term 5 16 stud 8ga 8 0082064 1 placard 9 3090006 1 flexgard tube 350 iod x 7 00 lg 10 3042265 1 term 10 stud 8 ga 11 3044142 1 term 6 stud 16 14 wir...

Page 351: ...Options 28 SB80 SB85J...

Page 352: ...1 3040129 1 alarm 2 3046697 1 terminal fem1881 16 14 ga 5 3040082 1 terminal 250 male slip on fi 16 14 wire 6 4 capscrew 1 4 20 x 3 4 lg hh gr5 7 987099 4 washer 1 4 medium lock 8 986019 4 washer 1 4...

Page 353: ...Options 30 SB80 SB85J...

Page 354: ...air 1 2 id 2 0080759 2 bracket 3 5093012 8 clamp 4 970049 4 bolt hh 250 20 x 1 00 lg 5 5560004 4 nut lkg 250 20 6 5260013 2 hose end 1 2 npt 1 2 barbed 7 7714204 2 plug 1 2 npt sohd 8 5550010 2 clamp...

Page 355: ...Options 32 SB80 SB85J...

Page 356: ...5J Options 33 Tilt Alarm Light Tilt Alarm Light 0180109 1 3069524 1 light red led 12v 69 dia mtg 2 0081381 1 decal 3 0193234 1 wire 16 special 4 0073727 1 wire 16 r101 fem1881 16 Item Part No Qty Desc...

Page 357: ...Options 34 SB80 SB85J...

Page 358: ...SB80 SB85J Options 35 Headlights and Taillights Headlights and Taillights 0112630 HEADLIGHT INSTALLATION TAILLIGHT INSTALLATION...

Page 359: ...Options 36 SB80 SB85J Headlights and Taillights Headlights and Taillights 0112630...

Page 360: ...8 32 151 3040086 4 terminal fem250fi 16 14 152 0111669 1 wire assembly tail light 201 3020013 1 switch tgl spst on off sealed 202 0181376 1 plac lights on off sw 203 3040068 1 circuit breaker 20 amp...

Page 361: ...Options 38 SB80 SB85J...

Page 362: ...9 1 bolt hexhd 25 20 500 gr5 8 970239 9 bolt hexhd 313 18 750 gr5 9 970269 3 bolt hexhd 313 18 1 25 gr5 10 986269 9 washer flat 313 11 986359 2 washer flat 500 12 987109 9 washer lock 313 13 2572007 4...

Page 363: ...Options 40 SB80 SB85J...

Page 364: ...pacer 2 0072563 2 bar platform weldment 3 0075502 1 weldment gravity gate side 4 0150509 2 roller steel gravity gate 5 0181485 2 end cap 6 970539 2 bolt hexhd 375 16 2 75 7 5560033 2 nut lkg 375 16 It...

Page 365: ...Options 42 SB80 SB85J...

Page 366: ...2933 1 bracket tailpipe support 3 986359 2 washer flat 500 4 5550005 1 exhaust clamp 5 5560207 2 bolt 14mm 2 00p 30mm gr8 8 dh 6 5560377 2 washer lock m14 7 7630795 1 muffler adapter 8 7630796 2 diffu...

Page 367: ...Options 44 SB80 SB85J...

Page 368: ...046 2 Terminal 250 tab male slip on fully insulated 22 18 wire 6 3040083 2 Terminal 250 tab female fully insulated 16 14 wire 7 3044146 2 Terminal 10 stud insulated 22 18 wire 8 3044161 2 Terminal 10...

Page 369: ...Options 46 SB80 SB85J...

Page 370: ...22 18 wire 6 3040082 1 Terminal 250 tab male fully insulated 16 14 wire 7 970029 4 Capscrew 1 4 20 x 3 4 inch long hex head grade 5 8 987099 4 Washer 1 4 medium lock 9 986019 4 Washer 1 4 medium flat...

Page 371: ...Options 48 SB80 SB85J...

Page 372: ...ontrol box cover fire resistant 2 5560657 3 Pop rivet 1 8 inch aluminum RVT AD48 ABS 3 5560656 3 Pop rivet 1 8 inch aluminum RVT AD46 ABS Item Part No Qty Description Platform Control Cover 1 Front vi...

Page 373: ...Options 50 SB80 SB85J...

Page 374: ...1 Ball valve 1 1 2 NPT 3 7740014 1 Close nipple 1 2 NPT 4 7740110 1 Close nipple 1 1 4 NPT 5 7720604 2 Reducer bushing 3 4 x 1 2 6 7721210 1 Reducer bushing 1 1 2 x 1 1 4 7 5031008 1 Street elbow 90 1...

Page 375: ...Options 52 SB80 SB85J...

Page 376: ...clp worm drive 6 5550152 1 clp worm drive 7 970449 4 bolt hexhd 38 16 x 75 lg gr5 8 987119 4 washer 38 lock 101 0112619 4 bellows master level cylinder TB85J Only 102 5560105 2 clp worm drive TB85J On...

Page 377: ...Options 54 SB80 SB85J...

Page 378: ...OL BOX 4 2 14 15 16 1 155B 155B 155A TEMP SWITCH WARM UP DUMP VALVE 155A 167 34 16B 16 5 4A 4 164B 155A 155 IGN START BATT ACC ANTI RESTART SWITCH PLATFORM CONTROL BOX WIRING ENGINE WIRE ASSY TURNTABL...

Page 379: ...adapter 8 0181398 1 Diode jumper wire 9 0181285 1 Diode jumper wire 10 3040047 1 Terminal 250 tab female slip on fully insulated 22 18 wire 11 0020290 4 1 4 inch hydraulic hose 12 5036703 1 Swivel nut...

Page 380: ...25 28 66 122 25 14 15 14 10 11 12 PLATFORM CONTROL BOX FROM COVER ROUTE THRU ENGINE WIRE CONNECTOR USE ITEM 7 AS REQD TO SECURE WIRES USE ITEM 23 TO GUARD WIRE FROM BEING DAMAGED 17 16 11 19 16 18 8...

Page 381: ...142 1 Terminal 6 stud insulated 22 18 wire 13 3044161 2 Terminal 10 stud insulated 16 14 wire 14 0073250 2 Jumper wire 15 0073781 1 Jumper wire 16 0181187 2 Jumper wire 17 0072293 2 Jumper wire 18 304...

Page 382: ...SB80 SB85J Maintenance Maintenance Fixed Axle Fixed Axle...

Page 383: ...Maintenance SB80 SB85J...

Page 384: ...kel recommends that you make additional copies of the preventative inspection and maintenance checklists for your use in performing these inspections AWarning The potential for accident increases when...

Page 385: ...ine can be increased by keep ing dirt and foreign materials out of the vital components Shields covers seals and filters help to keep air and oil supplies clean However these items must be maintained...

Page 386: ...es and Wheels Good condition all wheel lug nuts present and tight Lower Control System Operation controls Proper operation Emergency stop and emergency power Shuts off lower controls proper operation...

Page 387: ...Maintenance SB80 SB85J...

Page 388: ...25 ft lbs Torque turntable bottom bolts Torque to proper value 350 to 400 ft lbs Hydraulic tubes and hoses Check for leaks wear and damage Centerpost Check for leaks wear and damage Centerpost mountin...

Page 389: ...heck for proper operation Booms Structural Check for damage and cracked welds Lift cylinder pin caps and tie wire Verify that all fasteners are in place and are tight Hydraulic tubes and hoses Check f...

Page 390: ...b Up Down Check for proper operation Platform level Up Down Check for proper operation Platform rotation CW CCW Check for proper operation Drive speed Boom up and or extended Low 1 0 mph 1 mph 100 ft...

Page 391: ...ck for leaks wear and damage Platform rotation holding valve Check for proper operation Mounting bolts and pin caps Verify that all fasteners are in place and are tight Options 110 volt AC generator C...

Page 392: ...ilgrease CM P Below 32 F Mobilgrease CM L Rotation bearing teeth and pinion Lubricate Mobil Mobiltac 375NC Tie rods Lubricate Conoco Super Sta 2 Above 32 F Mobilgrease CM P Below 32 F Mobilgrease CM L...

Page 393: ...Maintenance 12 SB80 SB85J...

Page 394: ...draulic return filter Replace After first 50 hours then at recommended interval Hydraulic reservoir suction filter Clean and reinstall Hydraulic pressures Pump setting Standby pressure 350 375 psi Fun...

Page 395: ...Maintenance 14 SB80 SB85J...

Page 396: ...SB80 SB85J Maintenance 15 Major Repairs Date Part Number Part Description Repair Performed...

Page 397: ...Maintenance 16 SB80 SB85J...

Page 398: ...r hubs 1 Rotate wheel until bottom of filler drain plug is about 1 inch above horizontal centerline 2 Remove plug with drive ratchet and extension 3 Fill until lubricant is level with bottom of fill h...

Page 399: ...securely Door Hinges and Latches Door hinges and latches Item 11 After lubricating remove any excess lubricant or over spray so it will not collect dirt or debris Slide Pads Slide pads Item 12 Check...

Page 400: ...harge cycle It helps keep cells in balance Actively used batteries should be equalized once per week Manually timed chargers should have the charge time extended approximately 3 hours Automatically co...

Page 401: ...e charge and discharge cycle might help the current acceptance of the battery and facilitate its recovery to a usable condition 23 Inactivity can be harmful to deep cycle batteries If they sit for sev...

Page 402: ...by 12 Bolt Grade SAE Grade 1 or 2 SAE Grade 5 SAE Grade 6 SAE Grade 8 Marking Minimum Tensile Strength 64 000 psi 105 000 psi 133 000 psi 150 000 psi Material Definition Low Carbon Steel Medium Carbon...

Page 403: ...Maintenance 22 SB80 SB85J...

Page 404: ...Electrical Schematic TB85J Cummins and Deutz A11060A Schematics 1...

Page 405: ...Electrical Schematic TB85J GM A11084B Schematics 2...

Page 406: ...Electrical Schematic TB85J CE A11072A Schematics 3...

Page 407: ...Electrical Schematic TB80 Cummins and Deutz A11076A Schematics 4...

Page 408: ...Electrical Schematic TB80 GM A11085B Schematics 5...

Page 409: ...Schematics 6...

Page 410: ...Upper Hydraulic Schematic TB80 TB85J A11077A Schematics 7...

Page 411: ...Lower Hydraulic Schematic TB80 TB85J A11062A Schematics 8...

Page 412: ...TEL 1 559 443 6600 FAX 1 559 268 2433 www upright com PN 508382 000 Europe TEL 44 0 845 1550 058 Local Distributor Lokaler Vertiebsh ndler Distributeur local El Distribuidor local Il Distributore loc...

Page 413: ......

Search results

Summary of Contents for SB85J

Reviews:

Related manuals for SB85J

Brands by name

Popular brands

Upright SB85J, Service & Parts Manual

Search results

Summary of Contents for SB85J

Reviews:

Related manuals for SB85J

Brands by name

Popular brands