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ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual 

INFORMATION ABOUT COMBUSTION 

 

In order to ensure correct combustion, as 
a general rule, the air supplied to the fuel 
should  be  at  a  certain  rate.  So  the  fan 
speed  should  be  adjusted  well.  The  air 
required for a given amount of fuel should 
not  be  too  much.  If  the  amount  of  air, 
which varies depending on the fuel type, is 
less  than  necessary,  carbon  monoxide  is 
formed,  the  energy  produced  decreases, 
the  combustion  starts,  the  combustion 
efficiency decreases, if the amount of air is 
more  than  necessary,  the  carbon 
monoxide  decreases,  while  the  air  that 
does not enter the combustion is heated in 
the  furnace  and  thrown  out  of  the 
chimney, the combustion deteriorates, the 
combustion efficiency is falling. 
If  the  flue  gas  temperature  is  above  the 
accepted  values,  excess  energy  will  be 
thrown  into  the  atmosphere  from  the 
chimney.  The  material,  construction  and 

connection of the chimneys are important in terms of high combustion efficiency, low heating cost and 
protecting the environment. 
In order for the combustion to be good, the chimney must also be good. Firebrick and stainless steel 
chimneys  are  recommended  as  materials,  with  a  smooth  surface  resistant  to  high  temperatures. 
Horizontal smoke ducts should be connected to the chimney with a rising slope of at least 5% and its 
length should never exceed 1/4 of the chimney height. The chimney height should be well determined 
and  the  chimney  rising  from  the  building 
should rise at least 80 cm above the ridge. 
Unless  mandatory,  chimney  sections 
should be circular. 
Perforated bricks should never be used on 
chimney walls. The most ideal is to be built 
with fire bricks. 
ÜNMAK boilers should be connected to an 
independent  chimney  that  can  provide  at 
least the desired minimum draft. Minimum 
traction  is  usually  min.  It  should  be 
measured with a manometer as 20 Pa. The 
part  of  the  waste  gas  line  between  the 
boiler and the chimney must be insulated 
with glass wool. Flue gas pipe and chimney 
must  be  made  of  steel  sheet  or  material 

Summary of Contents for UKYP/YP 130

Page 1: ...LET FIRING CENTRAL HEATING BOILER USER MANUAL NL SOY Yap Malzemeleri Sanayi ve Ticaret Ltd ti Pancar Organize Sanayi B lgesi 2 Etap No 2 Torbal IZMIR TURKEY Tel 90 444 35 32 Fax 90 232 469 2412 www un...

Page 2: ...SITE 4 SAFETY WARNINGS 6 ELECTRICAL INSTALLATION INSTRUCTIONS 8 INFORMATION ABOUT COMBUSTION 10 BOILER FEATURES 12 RULES FOR HEATING INSTALLATION 14 CONTROL PANEL AND USER INTERFACE 18 START UP 20 FUE...

Page 3: ...omestic hot water with the help of a boiler or heat exchanger The energy required for the domestic water will be taken from the boiler energy KYP YP heating boilers convert the chemical energy of the...

Page 4: ...tands on its chassis care should be taken that the carrying rope does not damage the painted thin sheets of the boiler and the reducer fan group under the bunker It is convenient to lift the boiler fr...

Page 5: ...ble solution The boiler room door must not open directly to the escape staircase or general use stairs and must necessarily open to a common hall or corridor It is recommended to have a threshold of a...

Page 6: ...stones facilitates cleaning It is inconvenient to keep flammable combustible and easily flammable materials in the boiler room Installation site dimensions The boiler room should be in dimensions to...

Page 7: ...ed Under no circumstances should more than one boiler be connected to the same chimney Cylindrical chimney can be passed through the chimney in the figure Smoke chimneys should not be placed on the ou...

Page 8: ...water should not be added directly to the overheated boiler for cooling purposes This can cause noise in the installation excessively high thermal stresses in the boiler and thus permanent damage The...

Page 9: ...ot dipped or c It should be done with solid copper rod electrodes Copper rod electrodes must be at least 1 5 m tall with a diameter of 16 mm or a length of at least 1 25 m with a diameter of 20 mm and...

Page 10: ...P a g e 9 KYP YP Automatic Fuel Loading Central System Heating Boiler Usage and Maintenance Manual Electrical Wiring Diagram...

Page 11: ...onstruction and connection of the chimneys are important in terms of high combustion efficiency low heating cost and protecting the environment In order for the combustion to be good the chimney must...

Page 12: ...west level of the chimney there should be a cleaning cover made of all kinds of sealed steel The length of the flue gas pipe between the chimney and the boiler should not exceed one quarter of the chi...

Page 13: ...tion Pot It is the place where the fuel mixes with the air and returns to the flame Fuel comes from inside the double walled structure and air comes from outside Ignition takes place from the ignition...

Page 14: ...600x600 FUEL CAPACITY kg 200 280 330 WATER VOLUME lt 320 400 480 560 640 890 925 1240 1195 1505 1570 BOILER WEIGHT kg 805 920 1080 1155 1300 1755 1900 2130 2200 2505 2750 NECESSARY DRAFT mbar 0 30 0 3...

Page 15: ...volume increases by 3 55 of its initial volume Expansion tanks are used to take this expansion depending on the temperature in the water Expansion tanks also fulfill the safety of the system that is...

Page 16: ...umber of floors applied The floor numbers given in the table are accepted as the boiler and expansion tank in the basement BOILER POWER SAFETY VALVE DIAMETER NUMBER OF FLOOR kW inch 1 2 3 4 5 6 7 8 9...

Page 17: ...tallation from rising above the atmospheric pressure The air in the system is evacuated by opening the vent pipes to the atmosphere from the expansion tank It is recommended to use separate expansion...

Page 18: ...d be checked daily and when it falls below the minimum value water should be added to the installation Open expansion tank volumes that should be according to nmak boiler capacities are given in the t...

Page 19: ...to turn the control panel on and off button It is used to enter a new value to the device It is used to increase or decrease the Fan Adjustment Temperature Adjustment Fuel Supply Fuel Standby values E...

Page 20: ...s activated and deactivated with this button Fan On Off The fan of the boiler is activated and deactivated with this button Manual Fuel Supply It is used to manually manually load fuel into the boiler...

Page 21: ...is not seen because the Gearbox On Off and Fan On Off buttons are not pressed and the boiler is operating Belli bir s re Red kt r On Off ve Fan On Off butonlar na bas lmazsa nce ate leme ve besleme ya...

Page 22: ...should be according to the boiler capacity and fuel type Press the Fuel Feed button to adjust the amount of fuel to be given into the boiler After setting the required feed setting from the buttons p...

Page 23: ...second figure As soon as you press the ENTER button the fan setting you have set will be memorized and the image on the screen will be as in the third figure Ignite the auxiliary materials you put in...

Page 24: ...capacities will vary according to values such as the degree of insulation in the environment heated by the boiler chimney draft thermal comfort demand of the space fuel diameter lower heating value Pr...

Page 25: ...If there is fuel dust or ashes collected between the fins of the fan it is necessary to clean it by blowing it without disturbing the fin structure of the fan or by holding a dryer Cleaning the boile...

Page 26: ...ing of plastic derived fuels in the boiler Chimney not heated Increase the temperature setting from the control panel Never throw plastic derived waste into the boiler or fuel tank bunker Check that t...

Page 27: ...f the control panel Activate the limit thermostat by pressing the red pin that comes out For boilers between KYP YP 130 250 as follows It is inside the control panel in boilers between 300 600 Fuel ex...

Page 28: ...Fuel Loading Central System Heating Boiler Usage and Maintenance Manual NL SOY YAPI MALZEMELER SANAY VE T CARET L M TED RKET zmir Pancar Organize Sanayi B lgesi 10 Cadde No 2 Torbal IZMIR TURKEY Tel...

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