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ÜKY/Duopel Boilers User Manual

 

CARE AND BOILER CLEANING 

 
In  order  for  your  system  to  operate  efficiently,  regular  maintenance  is  required  by  expert  teams, 
according to the manufacturer's instructions. 
 
Regular checks: 

 

The  water  level  should  always  be  checked.  The  hydrometer  (water  level  indicator)  should  be 
marked after the first filling of the system. If the water level has fallen below the static pressure or 
system  setting,  water  must  be  added  to  the  system  (when  the  boiler  is  cold).  To  protect  the 
system  and  the  boiler  against  corrosion,  the  water  to  be  fed  to  the  system  must  be  softened 
according to the local settings. 

 

It  should  be  checked  whether  the  front  covers  are  closed  properly  and  if  necessary,  the  cover 
wicks should be changed. 

 

Check  whether  there  is  gas  leakage  from  the  flue  connection.  If  there  is  a  leak,  it  must  be 
repaired. 

 

Boiler  heating  surfaces  should  be  checked.  Soot  formation  varies  according  to  the  type  of  fuel 
used  and  the  amount  of  combustion  air.  If  it  is  understood that  the  leaving  water  temperature 
does  not  rise  to  the  values  that  it  is  usually  in  the  usual  conditions,  the  boiler  surfaces  are 
processed, the heat transfer surfaces of the boiler should be cleaned. 

 

The  fan  should  be  checked  for  proper  operation.  The  fan  that  is  not  working  properly  and 
balanced, makes periodic noises. If there are fuel dust or ash collected between the blades of the 
fan, it is necessary to clean it by blowing or holding a dryer without disturbing the blades of the 
fan. 

 
Cleaning the boiler: 
It should be done when the boiler is cold. Before cleaning the boiler, the pump and electrical devices 
connected to the system must be turned off. 
 
To clean the boiler: 

 

Between the water jackets should be cleaned one by one. This cleaning should be done frequently 
since the ashes and institutions remaining on the water jackets will prevent heat transmission. 

 

Pitching  that  occurs  on  the  walls  of  the  boiler  creates  a  layer,  which  will  prevent  the  energy 
released in the boiler from passing into the water, thus causing low efficiency. In order to prevent 
this  situation,  all  heating  surfaces  of  the  boiler  should  be  cleaned  at  regular  intervals  or  as 
required. 

 

The ashes that can remain on the water grill are pushed down and the ashes accumulated inside 
the cleaning door at the front of the burner should be cleaned periodically or as required. 

 

By opening the cleaning cover of the burner, the ashes accumulated in it can be cleaned in certain 
periods. 

 

The control panel should be protected from dust, moisture and water. The terminals behind the 
panel must remain dust-free. 

 

Boiler outer fairing sheets can be cleaned as required. 

 
Maintenance: 
Contracted  service  of the system  before each working  season; we strongly  recommend  you to  call 
our authorized service to check the boiler, installation, electrical connections, chimney. Never carry 
out maintenance work without the help of an expert. 

Summary of Contents for UKY/DUOPEL 100

Page 1: ...KY Duopel Boilers User Manual NL SOY Yap Malzemeleri Sanayi ve Ticaret Ltd ti Pancar Organize Sanayi B lgesi 2 Etap No 2 Torbal ZM R TURKEY Tel 90 444 35 32 Fax 90 232 469 2412 www unmak com...

Page 2: ...OTICES 6 ELECTRIC INSTALLATION INSTRUCTIONS 8 INFORMATION ABOUT COMBUSTION 10 BOILER FEAUTURES 12 RULES FOR HEATING INSTALLATION 14 CONTROL PANEL AND USER INTERFACE 17 START UP 19 FUEL FEEDING STANDBY...

Page 3: ...ting heating installations not directly for domestic water heating However it can produce hot tap water with the help of a boiler or heat exchanger The energy required for potable water will be taken...

Page 4: ...a sufficient capacity In order not to damage the boiler outer sheets and the boiler during transportation While carrying the rope on the forklifts on the chassis and carrying the boiler with the help...

Page 5: ...the boiler room this is the most suitable solution The door of the boiler room should not be opened directly to the escape staircase or general use staircases and must be opened to a common hallway or...

Page 6: ...d Laying the mounting place with tiles and tile stones makes cleaning easier It is inconvenient to keep flammable burning and easily flammable substances in the boiler room Mounting location dimension...

Page 7: ...himney walls should not be less than the thickness of a brick Hollow brick and briquette should never be used in chimney construction It should be plastered inside and outside and cylindrical pipe ins...

Page 8: ...ure that the proportion between the installation water flow rate and the boiler power and the 20 C difference between the boiler inlet and outlet water temperatures are not exceeded To minimize the co...

Page 9: ...ate hot dip or c Solid copper rod should be made with electrodes Copper rod electrodes must be at least 1 5 m in diameter of 16 mm or at least 1 25 m in diameter of 20 mm and the earthing resistance o...

Page 10: ...P a g e 9 KY Duopel Boilers User Manual Elektrik Ba lant emas...

Page 11: ...1 4 of the chimney height The height of the chimney should be determined well and the chimney rising from the building should rise at least 80 cm from the ridge Unless compulsory the chimney sections...

Page 12: ...1 meter above flat roofs and at least 0 4 meters above tiled roofs Excess air at high flue temperature high flue temperature also causes loss of combustion efficiency Excess air causes high flue temp...

Page 13: ...llation from this pipe 5 Return line It is the pipe through which the water returned from the radiators or heating installation returns to the boiler It can also be called return pipe or return line 6...

Page 14: ...510 585 Draft Pa 25 28 31 33 33 35 35 40 Temperature Control Range o C 40 90 Return Temperature Recommended o C 40 Maximum Operation Pressure bar 3 Test Pressure bar 5 Dimensions Boiler Width A mm 10...

Page 15: ...he dispensing system to collect the expanding water volume The water expanding in the boiler is stored in the expansion tank through the flow safety pipe When the water in the installation cools the r...

Page 16: ...P a g e 15 KY Duopel Boilers User Manual Open expansion tank installation scheme...

Page 17: ...orrectly to minimize the addition of fresh water None of the materials used in the installation should be gas permeable Maximum 50 micron filter with synthetic or metal mesh should be placed on the fr...

Page 18: ...nto the device It is used to increase or decrease the values of Fan Setting Temperature Setting Fuel Supply and Fuel Standby ENTER It is used for storing the set values and for entering submenus from...

Page 19: ...is activated and deactivated with this button Manuel Fuel Feeding It is used to manually manually add fuel to the boiler As long as the button is pressed fueling continues Wood Mode It is used when i...

Page 20: ...ic feeding Fill the hopper with wood pellet and close the cap tightly Open the control panel by pressing the ON OFF button of the device for 1 second When turned on values will appear next to Feed Set...

Page 21: ...remain at Level 1 during the ignition Find the Fuel Feed and Fuel Standby settings in the Fuel Standby Feed Settings section of your manual which should be based on the boiler power and fuel type Pre...

Page 22: ...en You can hold down the buttons until the temperature level you want to adjust When it reaches the desired degree you can save it by pressing the ENTER button Press the Fan Setting button of the pane...

Page 23: ...ording to the chimney draft and the thermal comfort demand of the space In power cuts close the flue flap if any If the pump bypass line is available activate the line When the electricity comes do no...

Page 24: ...ash collected between the blades of the fan it is necessary to clean it by blowing or holding a dryer without disturbing the blades of the fan Cleaning the boiler It should be done when the boiler is...

Page 25: ...of plastic derivative into the boiler or fuel reservoir hopper Check that there are no holes or cracks in the chimney If you still can t consult your leg Have your chimney sealed Excessive fuel consum...

Page 26: ...e If using automatic add fuel to the hopper manually load fuel if mechanical feeding is used Replace probe or call service Replace probe or call service If using automatic add fuel to the hopper if us...

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