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UNITED PROCESS CONTROLS GMBH 

Page 2 

Protherm 50 P68.230 

 

Introduction 

 
PT50  is  a  measurement  and control  system  for  heat-treatment-installations.  The  device is  suitable  for 
the connection of an O2-probe and offers the following features: 
 
 

  Local operation by good readable display and press/turn knob, which reaction can be adopted 

to the personal wishes of the operator  

  local language online selectable between German/English/French  

  access protected by two separate password levels for setpoints and configuration. 

  The menus for operation and configuration are individually selectable by the service-software. 

  operating voltage: 24VDC. 

  DIN-cabinet 96x96 with clips and pluggable connections enables exchange without opening the 

switch-cabinet. 

  Measurement of thermo-voltage and  e.m.f. of an O2-probe  and calculation of the temperature 

TC1 for  the  thermo-elements PtRh10  (S),  PtRh13 (R),  (Pt13Rh6(B),  from O2-partial  pressure, 
carbon-potential Cp, carbon-activity aC, KC-value, water-content H2O, nitriding values KN, dew 
point TP and carbon-potentials Cpl with usage of a Lambda probe. 

  Measurement a second thermo-voltage and calculation of the temperature TC2 for the thermo-

elements PtRh10 (S), PtRh13 (R), (Pt13Rh6(B), NiCrNi (K), NiCrSi (N) and FeCo (J). 

  Regulation the furnace-atmosphere, (control variable Cp, KC, O2, LogO2, KN, TP and Cpl) by 

means of PID-controller with Autoident-function and two local set points. 

  Regulation of TC1 or TC2 by means of PID-controller with Autoident-function and two local set-

points. 

  Automatic calculation of the Cp-correction factor from a foil-value. 

  Integrated purging automatic for O2-probe. 

  Versatile limit-functions with classification in warning- or alarm-messages. Warnings will be de-

leted with disappearance of the cause automatically. Alarms has to be acknowledged. 

  5 relay outputs and 3 digital inputs are standard. Inputs and output signals can be assigned to 

the functions freely. 

  CAN-Bus-Interface for IO- extension is standard. 

  Optional  MODBUS  Interface  or PROFIBUS-DP for  connection  to  a process-leading  system or 

PLC. 

  Possible  system-extension  with  CANOpen-compatible  IO-modules.  4  analog  inputs,  4  analog 

outputs, 16 digital inputs and 16 digital outputs can be used additionally. Outputs and inputs can 
be assigned to the functions freely. 

  Comfortable parameterization and configuration of the device  by means of PC through built-in 

service-interface. The entire configuration can be uploaded, archived and downloaded. The PC-
Software necessary for this runs under Win98/NT/2000/XP and offers diverse tools for configu-
ration, start-up, diagnosis and services. 

  The appliance-software can be updated without opening the casing. 

 

Operating mode: Remote or Local 

 
PT50 can operate in two modes: 
Operating 
mode 

Function 

Remote 

The regulators work with remote-setpoints, which are send by a process leading system 
over one of the interfaces. The local setting of a setpoint is not possible. 

Local 

The regulators work with the local setpoints. The process leadings system is able to read 
the actual setpoint values, the remote setpoints will be accepted by the controller but will 
be ignored. 

The  selection  of  the  operating  modes  can  be  done  manually,  by  a  digital  input  or  by  process  leading 
system. (exception: PROFIBUS, here the PLC can read the operating mode, but cannot change it.) 

Summary of Contents for PROTHERM 50

Page 1: ...PROT HERM 50 PROTHERM 50 Operating Manual...

Page 2: ...tus 20 Warning and Alarm Configuration 20 Ext Analog Inputs 20 Analog Outputs 1 4 20 Comparator 1 4 21 Access control 22 Options 22 O2 actual values 23 Offsets 23 Connection diagram 24 Option PROFIBUS...

Page 3: ...m a foil value Integrated purging automatic for O2 probe Versatile limit functions with classification in warning or alarm messages Warnings will be de leted with disappearance of the cause automatica...

Page 4: ...necessary Since the situation is different in each case a solution was developed where an allocation of every limit or status message to a summary warning or a summery alarm A relay can be assigned in...

Page 5: ...50 realizes only every measurement range as 0 100 and scales this in accordance with the parameterization to physical values e g 0 100 correspond to 0 40 CO Digital Inputs No digital input assigned In...

Page 6: ...s and some few values used frequently can be adjusted additionally 3 The configuration level Additionally to the values of the setpoint level all configuration data and parameters as well as the passw...

Page 7: ...rocess values CO and H2 normal Foil Input of a foil value with automatic calculation of the KF normal Correction Input of the correction factors and Offsets normal CAN Bus Configuration of the CAN Int...

Page 8: ...hich is started by a process leading system Purging the probe makes only sense with carburizing processes During a probe purging the calculation of the actual value as well as the setpoint of the atmo...

Page 9: ...direction active on or active off is selectable Two absolute limits are available whose switching points can be set to a fixed value of the control vari able The appropriate relays switch with exceedi...

Page 10: ...ults from the setpoint relative limit Example Control variable Cp setpoint 1 00 RL1 0 05 The limit becomes active if the actual value of Cp exceeds 1 05 WA Rg1Relay Rg2Relay effective direction of a r...

Page 11: ...djustment pulses for a servomotor the regulator takes the integral behavior of the actuator into account Cact changeover actua tor This setting is used if a proportionally valve or a mass flow control...

Page 12: ...ow end of the working area 4 start the identification and wait for the results After the end of the process the regulator calculates the matching parameters switches itself on and approaches the setpo...

Page 13: ...yristor controller only heating no cooling 0 magnetic valve heating and cooling 100 Servomotor gas heating 100 To avoid undershooting with negative setpoint steps Ymin may be set to values in the rang...

Page 14: ...absolute limit 2 actively ON IDENT The IDENT function facilitates an automatic optimization of the settings of the controller Requirements for the TMP controller 1 The furnace temperature is minimum...

Page 15: ...Selection of TCS TCUS Filter time constant of the US input in sec TCTCS Filter time constant of the TCS input in sec ThEL TC1 Selection of the thermocouple type for TC1 available are PtRh10s S PtRh13...

Page 16: ...by ready When the foil is extracted during a foil measurement out of the furnace the PT 50 must be informed by setting this line to foil ready The PT50 remembers the corresponding Cp value in order to...

Page 17: ...ressure are inde pendent from each other If all three O2 oOffsets are not 0 is not guaranteed that the representation forms are consistent among each other K1 K2 The calculation of the C potential wit...

Page 18: ...Node start commands In operating mode Standalone the connection between PT50 and the I O modules are watched by nodeguarding WA Further information about the operation of the PT50 with CAN Bus Interfa...

Page 19: ...4 wire mode The selection is done by software The MODBUS driver supports only the RTU Mode and requires a sign length of 8 bits Further information to the operation of the PT50 with MODBUS Interface...

Page 20: ...ro cess parameters will be adopted only in Remote mode faults are transferred as external diagnostics Attention Because Input and output data are transferred constantly with profibus the master must a...

Page 21: ...range from 0 to 100 These are the raw values of the optional CANopen moduls before the scaling to a physical measurement value Analog Outputs 1 4 PT50 provides four drivers for external analog outputs...

Page 22: ...imer starts and if value 1 stays outside the window for the entire tolerance time the limit flag is raised If value 1 returns to the tolerance window within the tolerance time the timer is reset a new...

Page 23: ...access with the password Options In this menu all settings which do not belong to other menus are summarized Operating mode Selection the operating mode Local Remote sees above DIGIN REMLOC Allocation...

Page 24: ...the O2 partial pressure in percent and the LogO2 in big letters Offsets If PT50 uses for the O2 measurements it is inexpedient to use the menu correction because this shows insignificant correction v...

Page 25: ...t verwendet wird dann m ssen Klemme 8 und 9 mit einer Br cke verbunden werden If Uth2 is not used short terminal 8 and 9 to prevent false thermocouple alarm 1 IntRL4 PE 4 THC2 TC2 NiCrNi K Sensor EMK...

Page 26: ...d plugs Siemens 6GK1500 0EA02 Recommended cables cable type A according IEC61158 Siemens 6XV1830 0EH10 At both ends of the bus cable and only there a termination resistor must be applied Application o...

Page 27: ...Cables with single shield for example Belden 9841 4 wire drove the receive direction uses the pins 3 and 8 the transmit direction the pins 1 and 2 Cables with single shield for example Belden 9842 Bu...

Page 28: ...t 2 indus trial area EN 50082 2 electromagnetic compatibility basic norm distribution firmness Part 2 industrial area The conformity with the upper mentioned requests is proved by the CE sign placed o...

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