background image

INSTALLATION 
MANUAL

CAUTION:

READ ALL SAFETY GUIDES BEFORE YOU 
BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

SUNLINE 2000™

SINGLE PACKAGE HEAT PUMP

BCH 036, 048 & 060

177820-YIM-A-0506

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 4

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 4

APPROVALS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . 5

INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

START-UP (COOLING)  . . . . . . . . . . . . . . . . . . . . 31

TROUBLESHOOTING  . . . . . . . . . . . . . . . . . . . . . 32

MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . 34

See the following page for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words:

NOTE

CAUTION

, and 

WARNING

. Notes are intended to

clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to
alert installer that personal injury and/or equipment dam-
age may result if installation procedure is not handled
properly.

Summary of Contents for SUNLINE 2000 BCH 036

Page 1: ...TALLATION 5 OPERATION 27 START UP COOLING 31 TROUBLESHOOTING 32 MAINTENANCE 34 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay particular a...

Page 2: ...LY AIR BLOWERS 26 CHECKING SUPPLY AIR CFM 26 OPERATION 27 SEQUENCE OF OPERATIONS OVERVIEW 27 COOLING SEQUENCE OF OPERATION 27 CONTINUOUS BLOWER 27 INTERMITTENT BLOWER 28 NO OUTDOOR AIR OPTIONS 28 ECON...

Page 3: ...CENTER OF GRAVITY ALL MODELS 13 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION 13 6 BCH 6 POINT LOADS WEIGHT DISTRIBUTION 13 7 PHYSICAL DATA 14 8 OPERATING WEIGHTS LBS 14 9 ELECTRICAL DATA BCH036 060 DIRECT...

Page 4: ...unit is received it should be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the car rier s freight bill A separate request for inspectio...

Page 5: ...Current Canadian Electrical Code C22 1 Local plumbing and waste water codes Other applicable local codes Refer to the Unit Application Data Table 1 and the Electrical Data table for the unit If compon...

Page 6: ...rails Spreader bars whose length exceeds the largest dimension across the unit MUST BE USED Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this p...

Page 7: ...lumbing must conform to local codes Use a sealing compound on male pipe threads Install a condensate drain line from the one inch NPT female connection on the unit to an open drain NOTE The condensate...

Page 8: ...n Minimum filter area and required sizes are shown in Physical Data Table 7 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric H...

Page 9: ...RANSFORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE SECOND STAGE COOLING IS NOT REQUIRED ON UNITS...

Page 10: ...and or local codes If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire Use copp...

Page 11: ...CONOMIZER AND POWER EXHAUST DAMPER SET POINT ADJUSTMENTS AND INFORMATION Remove the economizer access panel from the unit Loosen but do not remove the two panel latches Locate the economizer control m...

Page 12: ...ith power exhaust option each building pressur ization requirement will be different The point at which the power exhaust comes on is determined by the economizer damper position Percent Open The Exha...

Page 13: ...NIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT TABLE 4 CENTER OF GRAVITY ALL MODELS DIMENSION 3 5 TON X 40 Y 19 TABLE 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D BCH036 62...

Page 14: ...2 Nom CFM 4300 4200 4500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X...

Page 15: ...8 8 2 20 8 25 2CE045110462 10 1 12 1 25 8 30 2CE045115462 13 6 16 4 31 0 35 2CE045120462 19 5 23 5 39 9 40 575 3 60 4 8 34 0 1 0 2 2 None 8 6 15 2CE04511058 10 6 10 2 21 3 25 2CE04511558 15 9 15 3 27...

Page 16: ...0 2CE04511025 10 6 25 5 64 9 70 2CE04511525 15 9 38 2 80 8 90 2CE04512025 21 2 51 0 96 8 100 2CE04513025 29 6 71 2 122 0 125 460 3 60 10 0 62 0 1 3 3 3 None 17 1 25 2CE045107462 6 8 8 2 27 3 35 2CE045...

Page 17: ...8 8 2 21 2 25 2CE045110462 10 1 12 1 26 2 30 2CE045115462 13 6 16 4 31 4 35 2CE045120462 19 5 23 5 40 3 45 575 3 60 4 8 34 0 1 0 2 0 None 8 8 15 2CE04511058 10 6 10 2 21 5 25 2CE04511558 15 9 15 3 27...

Page 18: ...0 2CE04511025 10 6 25 5 63 5 70 2CE04511525 15 9 38 2 79 4 80 2CE04512025 21 2 51 0 95 4 100 2CE04513025 29 6 71 2 120 6 125 460 3 60 10 0 62 0 1 3 2 6 None 16 4 25 2CE045107462 6 8 8 2 26 6 30 2CE045...

Page 19: ...OLTAGE kW CAP MULTIPLIER 208 208 0 75 240 230 0 92 480 460 0 92 600 575 0 92 TABLE 12 VOLTAGE LIMITATIONS1 1 Utilization Range A in accordance with ARI Standard 110 POWER SUPPLY VOLTAGE MIN MAX 208 23...

Page 20: ...177820 YIM A 0506 20 Unitary Products Group FIGURE 8 UNIT WITH ECONOMIZER RAINHOOD FIGURE 9 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL A DETAIL B...

Page 21: ...TRY See Detail B MOUNTING BRACKET FOR DICONNECT SWITCH Shipped attached to the blower housing inside the blower compartment FIELD SUPPLIED DISCONNECT SWITCH LOCATION BLOWER MOTOR ACCESS FILTER ACCESS...

Page 22: ...40 880 680 916 730 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1...

Page 23: ...40 880 680 916 730 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1...

Page 24: ...500 882 740 926 780 965 830 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 1385 1155 1425 1190 14...

Page 25: ...0 1900 970 LOW 2030 1070 1960 1020 1890 970 1810 920 3 1 4 1 0 70 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 0 90 0 80 1 00 3 1 4 1 5 1 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 5 1 0 60 0 20 0 30 0 40 0 5...

Page 26: ...0 12 0 14 0 16 20 30KW 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 06 0 07 0 08 0 09 0 10 0 11 0 12 0 14 0 16 BOTTOM DUCT CONNECTIONS1 ELECTRIC HEATERS1 RESISTANCE IWG CFM DESCRIPTION ECONOMIZER1 2...

Page 27: ...the unit can be determined from the curve in Pressure Drop vs Supply Air CFM Figure 13 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that were removed in Ste...

Page 28: ...motor only Once the thermostat has been satisfied it will de ener gize Y1 If the compressor has satisfied its minimum run time the compressor and condenser fan are de energized Otherwise the unit ope...

Page 29: ...rate in the low ambient mode Low ambient mode operates the compressors in this manner 10 minutes on 5 minutes off The indoor blower is operated throughout the cycle The 5 minute off period is necessar...

Page 30: ...timer that must be satisfied before defrost can begin This is accumulated compressor run time The selection pin is factory set at 60 minutes but is field adjustable to 30 60 or 90 minutes When the DC...

Page 31: ...to on 5 Check indoor blower rotation If blower rotation is in the wrong direction Refer to Phasing Section in general informa tion section Check blower drive belt tension 6 Check the unit supply air...

Page 32: ...the fan switch is set to ON check that line voltage is being supplied to the contacts of the M2 contactor and that the contactor is pulled in Check for loose wiring between the contactor and the sup p...

Page 33: ...resent and M1 is not pulled in replace the contactor 5 Failing the above if voltage is supplied at M1 M1 is pulled in and the compressor still does not oper ate replace the compressor 6 If 24 volts is...

Page 34: ...hanged by the local distributor 15 If none of the above correct the error replace the UCB UNIT FLASH CODES Various flash codes are utilized by the unit control board UCB to aid in troubleshooting Flas...

Page 35: ...ponents Check that all mounting bolts are tight Replace defective parts as required OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air circuit...

Page 36: ...change without notice Printed in U S A 177820 YIM A 0506 Copyright 2006 by Unitary Products Group All rights reserved Supersedes 66278 035 16197 001 A 0204 Unitary 5005 Norman Products York OK Group D...

Reviews: