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KIT NUMBER 8051510 

 

YAMAHA RHINO Electric Steering Installation Manual 

 

Thank you for purchasing our ELECTRA-STEER™ 12v electric assist 
power steering system. Please carefully read this instruction sheet 
entirely before you begin to install the system.  

 

Remember before beginning installation, to insure that you are in a 
well lit, organized work area. Engage the parking brake, disconnect 
the battery until power is needed and chock or block the rear wheels 
to insure the vehicle is stable. 
 

 

Full refund will NOT be granted to any kits that are 

damaged, scratched, or altered in any fashion.

 

 
 
 

Summary of Contents for ELECTRA-STEER 8051510

Page 1: ...tion sheet entirely before you begin to install the system Remember before beginning installation to insure that you are in a well lit organized work area Engage the parking brake disconnect the batte...

Page 2: ...ints to align themselves Complete the installation by tightening these bolts KIT CONTENTS TOOLS NEEDED TO COMPLETE INSTALLATION 3 8 Electric Drill 3 8 Drill Bit Drill Bit Soldering Iron Solder Open En...

Page 3: ...ove the pinch bolt that retains the u joint to the steering shaft and the rack and pinion Slide the shaft down towards the pinion and remove shaft from vehicle 3 You will need to trim 1 8 of your stoc...

Page 4: ...have been shipped attached and are in phase The shaft u joint and motor are marked where the proper location is You do not need to remove the upper joint but you will need to remove the lower shaft fo...

Page 5: ...ou assembled Install the bracket module motor assembly over the stock bolt holes in the frame where the module was located The upper joint needs to spline onto the stock steering shaft as you align mo...

Page 6: ......

Page 7: ...he motor After shaft is installed center and tighten 6mm bracket bolts 7 Once bracket and motor is mounted install the lower shaft and install the pinch bolts in the u joints and finger tighten Verify...

Page 8: ...oles in the frame using the two 3 8 holes in the mtg bracket as a pilot 9 When the holes are drilled you can install the supplied bolts through the holes of the backer plate and install through the ho...

Page 9: ...module back into its stock location and install the supplied 6mm longer bolts through the module and bracket into frame tighten to 15 ft lbs 11 Locate a spot on your dash and drill a hole where you wo...

Page 10: ...ipped with a rubber splash shield This shield sits over the motor module assembly Fit the shield in place as shown and drill holes in the perforated areas of the shield through the plastic on firewall...

Page 11: ......

Page 12: ...Failure to do so may result in a short circuit or malfunction 2 The heavy black wire needs to go to a constant ground Again we prefer the battery but a good and clean ground is fine It is strongly su...

Page 13: ...ight and that you install your steering wheel straight Yahama Rhino Supplement For Early Model Year 1 Remove original steering shaft after positioning front wheels straight forward Cut off the 1 8 bit...

Page 14: ...to attach to inside bolt 9 With unit installed and steering shaft in place torque all pinch bolts to 20ft lbs Turn wheel both ways and double check for clearance and no binding Proceed to wiring proce...

Page 15: ...do not accept liability for any malfunction damage or injury incurred as a result of use of this product in extreme environmental conditions or in competitive activities USE DI ELECTRIC GREASE ON ELE...

Page 16: ...ition is off Place the white wire to ground Turn key on wait 5 seconds and the light should go out When the light goes out turn off ignition and remove jumper wire Once all repairs are made turn ignit...

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