Unipower Sageon II Bulk Product Manual Download Page 1

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Sageon

II Bulk

Product Manual

PM 990-5201-00, Rev 7

UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
Phone: +1-954-346-2442
Toll Free: 1-800-440-3504
Web site –

www.unipowerco.com

Summary of Contents for Sageon II Bulk

Page 1: ...Sageon II Bulk Product Manual PM 990 5201 00 Rev 7 UNIPOWER LLC 65 Industrial Park Rd Dunlap TN 37327 Phone 1 954 346 2442 Toll Free 1 800 440 3504 Web site www unipowerco com ...

Page 2: ...of shipment open the container and inspect the contents for damage If it is necessary to move or otherwise handle the shipment refer to the next section Handling for instructions and warnings Unpack the shipment carefully to avoid scratching or otherwise marring the exterior finish Be careful not to discard any included equipment parts or manuals If damage is detected call the delivering carrier t...

Page 3: ...wn in italic in the label drawing below in all correspondence with UNIPOWER A sample nameplate is shown below 225 8001 00 SAGEON II POWER MODULE PART NUMBER 110 5201 INPUT RATING 85 300VAC 18A max 45 66Hz each rectifier OUTPUT RATING 48V 400A SERIAL D5S0412345 INITIAL SETTINGS All equipment is shipped from the factory fully inspected and adjusted Read the technical reference or product manual befo...

Page 4: ...CLAIMER Data descriptions and specifications presented herein are subject to revision by UNIPOWER LLC without notice While such information is believed to be accurate as indicated herein UNIPOWER LLC makes no warranty and hereby disclaims all warranties express or implied with regard to the accuracy or completeness of such information Further because the product s featured herein may be used under...

Page 5: ...11 AC OPTION BOX LIST 41 61 3 10 3 12 ADDING AUXILIARY EXPANSION MODULES 3 10 4 COMMISSIONING 4 1 5 OPERATION 5 1 5 1 SUMMARY OF CONTROLLER FRONT PANEL CONTROLS 5 1 5 2 CONTROLLER COMPONENTS 5 1 5 2 1 Alpha numeric Display 5 1 5 2 2 Front Panel Pushbuttons 5 1 5 2 3 Status Indicating LEDs Controller 5 2 5 3 CONTROLLER SECURITY ALARMS 5 2 5 3 1 Password security 5 2 5 3 1 1 Entering a password to g...

Page 6: ...oller interface board 2 3 Figure 2 7 Alarm relay board connections 2 4 Figure 3 1 Mount points for securing Power Module in a rack 3 1 Figure 3 2 AC Feed Terminations 3 2 Figure 3 3 Single Phase feed phase to neutral 3 3 Figure 3 4 Single Phase feed phase to phase 3 3 Figure 3 5 split Single Phase feed phase to neutral 3 4 Figure 3 6 Y Three Phase feed connected rectifiers phase to phase 3 4 Figur...

Page 7: ...gged into the backplane connector The input AC disconnection device is the rectifier backplane connector 7 When removing modules especially if the ambient temperature is high and the unit has been operating at maximum load avoid skin contact with the metal casing as it may be too hot to touch Pull the unit halfway out of the magazine and let cool for 2 3 minutes before handling 1 1 PRODUCT SUPPORT...

Page 8: ...sed The Power Module provides the following integrated features Bulk power N 1 redundant rectifiers battery charge current limiting opt short circuit and reverse polarity protection battery temperature sensing opt a monitoring and control module Controller accurate temperature compensated Float and Equalization voltages opt super capacitor backed real time system clock optional modules for monitor...

Page 9: ...Configuration Sageon II Bulk Product Manual PM990 5201 00 Rev 7 2 2 Figure 2 3 400A Bulk Power with AC Breakers Figure 2 4 600A Bulk Power with AC Breakers ...

Page 10: ... ribbon 7 Standalone system voltage connection Controller power and voltage sensing 8 Load circuit breaker trip detection circuitry connection Notes Devices and cable connections are pre wired as part of the supplied and tested Power Module This connection can be left unused if the system has no requirement for control and maintenance of batteries i e standalone DC power supply 1 Controller interf...

Page 11: ... Figure 2 7 Alarm relay board connections The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear of the metalwork Each alarm is user programmable through the Controller using the Sageview PC software ...

Page 12: ...ilarly the energy hazard associated with the batteries connected to the DC bus must be addressed with appropriately insulated tools and other measures to prevent accidental short circuits to the DC bus To open the top rear cover remove the rear M3 screws securing the Lexan cover to the top To gain further access to the wiring remove the rear cover grill by removing the ten screws holding the Lexan...

Page 13: ... feed is individually protected and the installer is only required to connect a single AC supply 1 phase to the AC DIN rail terminations 3 3 MAINS CONNECTIONS Figure 3 2 AC Feed Terminations 3 3 1 Factory Supplied Configurations Power shelves internal AC distribution are configured with each rectifier hot line L1 and neutral L2 being terminated in an individual DIN rail terminal block beige The gr...

Page 14: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Rev 7 3 3 Figure 3 3 Single Phase feed phase to neutral Figure 3 4 Single Phase feed phase to phase ...

Page 15: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Rev 7 3 4 Figure 3 5 split Single Phase feed phase to neutral Figure 3 6 Y Three Phase feed connected rectifiers phase to phase ...

Page 16: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Rev 7 3 5 Figure 3 7 Y three Phase feed phase to neutral Figure 3 8 three Phase feed phase to phase ...

Page 17: ...lation Sageon II Bulk Product Manual PM990 5201 00 Rev 7 3 6 Figure 3 9 Y three phase feed Single Phase to rectifiers phase to phase Figure 3 10 Y Three Phase Feed Single Phase to Rectifiers phase to neutral ...

Page 18: ...ses Other arrangements for 3 phase Y with similar levels of protection are also possible as shown below The voltage rating of the arrestor should be selected based on the maximum AC voltage likely to appear on the line The arrestor should limit the voltage to 1200V 1400V at the rated maximum pulse current Figure 3 11 Surge Protection 3 4 BULK LOAD CONNECTIONS Figure 3 12 Bulk Load Connections A bu...

Page 19: ...s Locate the ambient sensor close to the intake air zone of the Power Module Locate the battery sensor on a battery block in the middle Module of the battery bank likely hot zone 3 7 AUXILIARY RELAY CONNECTIONS Figure 3 13 Communication Interface Board opt Multiple Alarm Board The user configurable auxiliary relays contacts are shown above The contacts are rated for 1A 250VAC or 1A 32VDC and have ...

Page 20: ...a rate 9600bps termination of the line with resistors generally is not required However if high rate of data corruption is experienced slow data update in monitoring program line termination resistors should be installed at both ends of the network The value of the resistors depends on the gauge of the twisted pair and should be equal or closest to line characteristic impedance I e for a twisted p...

Page 21: ...All boards are factory wired and allow for easy customer connection access Figure 3 14 AC Option Box Rear View screens removed for clarity 3 12 ADDING AUXILIARY EXPANSION MODULES Modules such as the Sageon Battery Monitor AC monitor and site monitor are daisy chained from the unused ribbon cable connection provided on the Auxiliary programmable relay board All of these expansion modules are requir...

Page 22: ...attery charging current limit to 10 of the Ah rating i e if 150Ah battery is used set the limit to 15A this value can be adjusted later to meet your specific charging requirements In many cases these values are set up in the factory and will only require modification if the particular battery is being used requires a different set up Close the remaining battery circuit breakers if more than one st...

Page 23: ...parameter press ENTER the value will flash on and off To increase the number press INC to decrease the number press DEC When the desired number is on the screen press ENTER again To change parameters when the security function is activated If an attempt is made to alter any parameter when the security function is activated the display will show the message Enter Password To change a parameter ente...

Page 24: ...rd must be programmed Once that is done security can be enabled 5 3 1 1 Entering a password to gain access to parameters change When the security function is active any changes to the system settings can be done only after a valid password was entered When the ENTER key is pressed to change a parameter the display will show a message Enter Password on the top line and a blinking cursor on the righ...

Page 25: ...act failure A No Demand Control loop in RECTIFIER not in normal state A H S Temp High RECTIFIER heatsink temperature too high where available A Temp Sensor Fail Temp sensor in RECTIFIER faulty S C or O C where available A R Vref Fail Voltage reference in RECTIFIER microprocessor circuit faulty A R HVDC not OK DC DC converter boost voltage in RECTIFIER not OK A R AC Volt Fault detected by RECTIFIER...

Page 26: ...ected or failure A Batt I Limit Battery charging current is being limited to preset value A Bat Sym Alarm Battery discharge currents from battery strings not sharing load equally A Earth Leak Alarm Earth leakage current greater than the limit set A Equalize System is in equalize mode A R red LED on A amber LED flashing not flashing 5 3 4 User programmable relay functions Units are shipped with fac...

Page 27: ...etup Press ENTER Modify Value up down ENTER to accept Press ENTER to begin flashing display and LEDs Test Indicators Press ENTER ENTER System information including controller software version S N and cabinet S N System Info Press ENTER INC DEC toggles system info ENTER Options for Standby or UPS type system System UPS Modify Value up down ENTER to accept ENTER Sets number of SMRs in the system Num...

Page 28: ... Value up down ENTER to accept ENTER Phone 3 0398887788 Modify Value up down ENTER to accept ENTER Phone 3 Cont 2323 Modify Value up down ENTER to accept ENTER Audio Alarm Off INC DEC toggles state ENTER to accept ENTER Circuit breaker auxiliary contact circuit input configuration Cct Input Not Used INC DEC toggles state ENTER to accept ENTER Battery circuit breaker auxiliary contact circuit input...

Page 29: ...4 cells Modify Value up down ENTER to accept ENTER Number of battery banks BCM Batteries 1 Modify Value up down ENTER to accept ENTER Cell Vhi Alarm 2 50V Modify Value up down ENTER to accept ENTER Cell Vlo Alarm 1 80V Modify Value up down ENTER to accept ENTER Differential cell threshold Cell dVc Alarm 10 Modify Value up down ENTER to accept ENTER Differential cell threshold Cell dVc Alarm 10 Mod...

Page 30: ...not be adjusted here Equalise Voltage SMR Default SMR Equalise 56 5V Cannot be adjusted here ENTER SMR voltage above which alarm flagged SMR V high Alarm 57 0V Modify Value up down ENTER to accept ENTER SMR voltage below which alarm flagged SMR V low Alarm 48 0V Modify Value up down ENTER to accept ENTER SMR high voltage shutdown SMR HVSD 58 5V Modify Value up down ENTER to accept ENTER SMR curren...

Page 31: ... Battery Rating 500Ah Modify Value up down ENTER to accept ENTER Battery Temperature compensation BTC Coeff 3 2 mV C C Modify Value up down ENTER to accept Variable from 0 to 6 0mV C C If BTC not Off ENTER Mid point temp for BTC curve Comp 0 BTC Nominal 20 C Modify Value up down ENTER to accept ENTER Number of Cells 24 Modify Value up down ENTER to accept Physical number of 2V cells in string used...

Page 32: ...ion EQ Duration 3 hours Modify Value up down ENTER to accept ENTER Periodic equalisation charging trigger EQ Period 12 Weeks Modify Value up down ENTER to accept Set to zero to disable ENTER Manual control of equalisation Manual Start Eq Press ENTER ENTER toggles state Start Stop ENTER Battery voltage below which the LVDS LVDS Trip 43 0V Modify Value up down ENTER to accept opens when in Auto mode...

Page 33: ...ting to Closed or Auto Power up the rectifiers and reduce the load until the bus voltage increases to the float voltage Load or Battery circuit breaker alarm does not set when the breaker is opened or is incorrectly alarmed as battery switch instead of load trip or visa versa No battery or load is connected to the circuit breaker connection Alarm link in BDM is incorrectly configured Check load an...

Page 34: ... A rectifier is indicating RECTIFIER Off or No Response on the Controller RECTIFIER display An AC failure to the rectifier is the most likely cause While the rectifier internal power rails are still available the unit will communicate with RECTIFIER Off if the AC has failed on its input Once the internal power dies the unit will no longer communicate and Controller will indicate No Response No Res...

Page 35: ...rical interference where possible EEPROM Fail alarm for the Controller is activated Corrupted data found on the backplane EEPROM that is outside the allowable data range similar to RECTIFIER corruption above Replace the faulty backplane if the memory cell is confirmed to have failed Range RECTIFIER alarm for the rectifier is activated Corrupted data found on the EEPROM inside the rectifier that is...

Page 36: ... new IP address Select correct network class Click Set IP Address button The process takes several seconds to complete and the progress is indicated below IP address field When completed a dialog box will pop up showing a success message or the one below Often it is a false alarm To verify if the unit has in fact been programmed do following On Device Installer tool bar click Search Network button...

Page 37: ...just press Enter if N press Y followed by enter Next item will be Gateway IP address nnn Enter assigned gateway address then press Enter at each item until set up menu is shown again Terminate Telnet session by typing 8 or 9 7 2 PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS Procedure described below is recommended for advanced users with understanding of operation of networks 7 2 1 Preparat...

Page 38: ...P address you just set is temporary and will revert to the default value when the unit s power is reset unless you log into the unit and store the changes permanently Refer to the chapter on configuration for instructions on permanently configuring the IP address Lantronix Inc 2002 all rights reserved used herein by permission from Lantronix 7 2 3 Configuring the Unit The following section is exce...

Page 39: ...to the unit basic parameters Hardware Ethernet Autodetect IP addr 192 168 000 098 no gateway set Select 0 and press Enter to configure the Lantronix Interface Server s basic parameters IP Address The IP address must be set to a unique value in your network Note Lantronix Interface cannot connect to the network if the assigned IP address is already in use by another device Gateway Address The gatew...

Page 40: ...t Can sustain short circuit at output terminals indefinitely Reverse Battery Polarity Internal fuse at output of RECTIFIER High Voltage Shutdown Rectifier shuts down if output exceeds programmed overvoltage limit Electrostatic Discharge ESD IEC 61000 4 2 Level 4 Air 15kV Contact 8kV AC Surge IEC 61000 4 4 EFT Level 4 IEC 61000 4 5 Impulse Level X 6kV 3kA IEC 61000 4 12 Ringwave Level X 6kV 500A RF...

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