UnionSpecial PL 1096 Adjusting Instructions And List Of Parts Download Page 1 | Manualshive

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From the library of: Superior Sewing Machine & Supply LLC

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Summary of Contents for PL 1096

Page 1: ... FINEST QUALilY 63900 AMZ 900 WS42800 LAH 1 PL 1096 INDUSTRI A L SEWING MACHINE 6Jr A D J U S T I N G I N S T R U C T I 0 N S AND LIST OF PARTS From the library of Superior Sewing Machine Supply LLC ...

Page 2: ...nife assembly on machine center ing needle in throatplate hole and tight en the two throatplate screws Make sure the positioning finger C fits into the positioning notch in the hook basket Now loosen screw B and slide positioning finger forward or backward until a dimension of 1 3211 is obtained between positioning finger and basket Tighten screw 2 A FIG 2 1J 36 0 FIG 1 From the library of Superio...

Page 3: ...er the shutter opening Fig 4 Tighten set screw 2 Now rotate handwheel until take up is on its up stroke and is approxlmatley 1 8 inch from the top of its stroke Loosen set screw B and turn tab disc D until the tab is centered over the shutter opening Fig 4 while using caution not to change the setting of notch disc Tighten set screw 3 FIG 3 rS TTER I r S HUTTER OPEfJING f JOTCHEO DISC SHUTTER sHuT...

Page 4: ...ered over shutter opening Tighten set screw 4 Turn on machine power To check needle down position toe treadle and release Needle should stop at bottom of stroke Now heel back on treadle Trimmer should fire and take up lever should stop 1 8 inch from the top of its stroke If either of these settings are not correct go back to step 1 and re check synchronizer adjustments 4 FIG 5 FIG 6 From the libra...

Page 5: ...er P2 until a handwheel speed of 5200 rpn is obtained 3 Adjusting slow positioning speed a Remove synchronizer protective cover and block photocell see diagram by inserting a small strip of paper into slot at top of synchronizer b Press treadle forward and release Motor should continue cycling at positioning speed c Turn potentiometer Pl until a handwheel speed of 195 rpm is obtained d Remove stri...

Page 6: ... wear If cork surfaces are smooth and if cork on clutch disc projects beyond the outer metal rim discs are okay 6 Clean the surfaces of the face plates with an oiled rag These surfaces should be smooth If you find nicks and gouges on them replace the plates 7 Thoroughly clean the cork faces of the clutch brake discs using a clean dry rag Apply grease Quick No 051 011 in 3 one inch segments every 1...

Page 7: ... fan until the tool locks into the bores of adjusting screw 3 3 With tool locked in place turn fan 2 clockwise until pulley 6 has a moderate drag when rotated with the other hand 4 Rotate adjusting tool 4 and fan 2 120 counterclockwise 120 is the distance between cap nuts 5 on the end bell Re quired clutch clearance 5 mm 7 From the library of Superior Sewing Machine Supply LLC ...

Page 8: ...surfaces ith a clean lint free cloth Note Mineral spirits solvent or carbon tetrachloride can be used on METAL SURFACES ONLY to speed up cleaning 4 Apply 3 segments of Quick grease Part No 051 011 about one inch long as shown in the illus tration to the cork surfaces Grease 5 Spread grease evenly on both cork surfaces 6 Install on splined shaft AFTER lightly coating the splines with the special gr...

Page 9: ...er 3 Unplug flat ribbon cable fr on PCB 4 Unscrew the 2 screws on the PCB and remove board as shown 5 Rein sert PCB and tighten with t he 2 screws 6 Connec t flat rib bon cable 7 Install cover using the 4 screws 8 Turn power on and check the functions Adjust speeds if necessary 9 From the library of Superior Sewing Machine Supply LLC ...

Page 10: ...commodate either the star connection for 380 volts A C or Delta connection for 220 volts A C three phase Details of both connections are illustrated in the wiring diagram below Terminal Box WIRING DIAGRAM 10 From the library of Superior Sewing Machine Supply LLC ...

Page 11: ...CONt ECTIONS F ot Lift f t tJ r _ w J M n Fie Jui Jtcr _IMPORTANT A f er conn t ng tritrWT or JI JyS carcncr is rn retr ctcd pos tion 1 1cfore DDetating ro prc tcnt lltufc IJ ccn nr sm d4md t If not c w t t tn two l nes 11 From the library of Superior Sewing Machine Supply LLC ...

Page 12: ...SU J_ M IN 0 EG uL t cq bOPS PNEUMATIC DIAGRAM 52 51 12 TRE o_E At AL vE KN E OPE tA EC AtFi A_ 1 B I P ESSE oo FOLDE i J From the library of Superior Sewing Machine Supply LLC ...

Page 13: ...ing count from 900 this figure represents the number of garments that can be sewn from a full bobbin Also subtract a few cycles from this number to account for any variance that might occur Reset the counter digits to the final count obtained 5 When the counter reaches zero the_ bobbin run out warning 1ight wU 1 come on and the presser foot will not 11ft when the operator heels back on the trea dl...

Page 14: ...d Wiper Bracket AS 9 4 s 2 B H Screw 8 32 X 3 8 RM 2813 3 6 2 118 lock Washer RM 27lt7 6 7 2 Nut 8 32 RH 2791 1 8 2 Screw 183 32 22569 J 9 2 Washer RM 3293 5 10 1 Thread Wiper Clamp AS 9 5 11 Set Screw 6 32 Rt 2808 1 12 1 Thread Wiper Wire AS 9 6 13 1 Nut 10 32 651 H lit Flow Control 671 37 15 2 Hale 10 3 1 nnector Barbed 6 1 F 4 From the library of Superior Sewing Machine Supply LLC ...

Page 15: ...tud lock Washer Clevis Set Screw Washer Cotter Pin Male Elbow Poly Flow Control Male Connector Barbed Synchron i Lt t rus it ion i ng Finger Screw for Synchronizer Bracket AJr Cylinder link 15 Part 660 397 660 245 63468 B 652 B 20 63468 A 22894 W 53634 c 660 142 660 401 671 37 671 F 4 63495 R 376 A 63468 c From the library of Superior Sewing Machine Supply LLC ...

Page 16: ...scription Part 1 Folder Opener Cyl Bracket AS 9 1 2 Folder Opener Air Cylinder 671 A 56 3 Male Elbow Barbed RM 3 28 1 Plunger AS 9 2 5 2 Set Screw 6 32 X 1 4 RM 2808 t 16 From the library of Superior Sewing Machine Supply LLC ...

Page 17: ...Throatplate Screws Hemmer Assembly Adapter Stud Air Tube 1 1 l oc fot y A tlDS 1 6 lock Washer Screw M ale Connector Poly Fema le Coupling 10 32 Male Elbow Barbed 10 32 C s r 16 Check Spring Conical Tension Spring Part H 639 34 ooo 634 27 00 63928 A 22569 C 23564 21237 CK AS 9 7 iH3 Z 8 RM 2747 2 22585 A 671 F 17 671 F 29 671 F 54 92 5 J0 1 92 5 25 1 From the library of Superior Sewing Machine Sup...

Page 18: ...itioning Fin e r 639 14 50 3 1 Throat Plate Needle Hole Insert 63928 A 4 1 Stationary Upper Knife 940 34 035 5 1 Lower Knife 940 34 045 6 1 Retaining Ring RM 3144 3 7 1 Thread Catcher 940 34 040 8 Sc IZ C 1 h _ 4 s J C 0 0 18 From the library of Superior Sewing Machine Supply LLC ...

Page 19: ... CORTA HILOS NEUMATICO PARA UNION SPECIAL 63900 1ir 1ir F 830 I 639 3A 010 far m d l Ur IIQN P C A 8 80 t 1404J 0 140 340 9104 M From the library of Superior Sewing Machine Supply LLC ...

Page 20: ... TENSOR NEUMATICO PARA UNION SPECIAL 63900 9227 3 i 92 27 31 Ia 922 1 634 27 01 A 92 2738 1 9227 u From the library of Superior Sewing Machine Supply LLC ...

Page 21: ... 3 Run Tee RM 2850 0 5 2 Hex Nipple RM 3287 2 6 2 Male Connector Barbed 671 C It 7 2 1 8 NPT Runn Tee Barbed 671 F 37 8 2 Male Elbow Barbed RM 3728 1 9 Female Connector Barbed 671 F It9 10 1 8 NPT Shuttle Valve 671 20 11 Union Tee Barbed 671 F 41 12 4 Washer RM 3293 5 I f 1Q From the library of Superior Sewing Machine Supply LLC ...

Page 22: ...Sheet Metal Screw RM 2864 1 4 3 18 Washer RM 3293 5 5 2 Hale Connector Barbed 671 C 4 6 1 Knee Press Base AS 7 2 7 3 Way Manual Valve 671 85 8 Knee Press Pad 660 168 9 Knee Press Rod AS 7 1 10 2 Screw RM 2805 1 11 1 Doewl Pin 667 C 16 20 From the library of Superior Sewing Machine Supply LLC ...

Page 23: ...z9t 80R y I s 2l O C 1401 ezu ue 21 I I I I I From the library of Superior Sewing Machine Supply LLC ...

Page 24: ...or Bracket Screw l Jasher Nut ale Elbow Barbed Treadle Valve Male Connector Barbed In Line Flow Control Male Elbow Barbed 22 Part II 29480 WZ AS 9 8 22642 K 54 RM 3293 2 211 04 H 671 F 47 99683 HC 155 671 f 4 671 37 1 3728 1 From the library of Superior Sewing Machine Supply LLC ...

Page 25: ... 550 003 Motor Comp e e MOTOR RAW DESCRIPTION Motor Raw Complete Face Plate Screw Socket Head Lock Washer Fan Cover Fan Cover Plug Fan Set Screw Terminal Box Terminal Box Cover Screw Locking Clip Lock Washer Screw Cheesehead Base Hexagon Screw Washer Micro Fuse 6V 4 Amp Micro Fuse 12V 2 Amp 997 G 228 AMT REQ 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 I I I I I I I I 2 23 From the library of Superior ...

Page 26: ...085 801 641 230 177 230 179 230 180 SYNCHRONIZER ol O M DESCRIPTION Back Cover for Syn h Set Screw c ronizer Spacer Hexagon Screw Tab Washer Notched Disk Tab Disk I c I JJJP a 24 AMT REQ 1 2 1 1 1 1 2 From the library of Superior Sewing Machine Supply LLC ...

Page 27: ...0 452 75 000 165 60 110 024 11 3 CLUTCH ASSEMBLY 60 050 018 0 DESCRIPTION Clutch Disk Washer Clutch Brake Brake Disk Clutch Shaft Complete Key Woodruff Pulley V Belt Lock ut Retaining Ring In t Screw Lock Washer Clutch Solenoid Brake Solenoid Belt Guard 25 AMT REQ 1 1 1 1 1 1 1 1 3 3 1 1 1 From the library of Superior Sewing Machine Supply LLC ...

Page 28: ...889 11 tea 882 12 241 824 13 241 823 Control Box Ba ger Spacer for Control Box Hanger Screw Slot Flat Screw Cheesehead Washer Serrated Screw Cheesehead Cable Clamp Treadle Arm Complete Fuse Holder Assembly Micro Fuse 1 8 Amp Micro Fuse 4 Allp Micro Fuse Ailp Grommet I r Spring l Spring I 26 From the library of Superior Sewing Machine Supply LLC ...

Page 29: ... Thread Wiper Wire Needle Thread Guide Check Spring Conical Tension Spring Rotary Hook Assembly Bobbins Quick Motor Control Box Needles r I 27 639 34 5 639 14 50 63928 A 22569 c 940 34 040 940 34 35 940 34 45 AS 9 6 63970 B 92 5 10 1 92 5 25 1 29474 VA 61212 995 268 H 180 GYS 100 040 110 044 125 049 140 054 From the library of Superior Sewing Machine Supply LLC ...

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