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Union Instruments CWD2000 EX, Original Operating Instructions

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Union Instruments CWD2000 EX Original Operating Instructions Download Page 37

 

 Transport, installation and acceptance    

 

 

 

37 

 

Transport safeguard in the pressure controller 

 

 

 

 

Fig. 6.8: 

Transport safeguards in the pressure controller 

 
 

Transport safeguard 

Order of removing/attaching the 

transport safeguard 

Transport safeguard pressure 
controller 

 

Remove the rubber. 

 

Open the cover (screw connection or 
cover cap). 

 

Remove the transport safeguard 
(bubble wrap). 

 

Close the cover again.

 

 
To re-attach the transport safeguard, proceed in reverse order. 

Transport safeguard density measuring cell 

 

Transport safeguard 

Order of removing/attaching the 

transport safeguard 

Transport safeguard density 
measuring cell 

 

Remove the black cable straps of the 
centre eyebolt. 

 

Remove the white cable straps around 
the density measuring cell. 

 

Unscrew the eyebolt. 

 

The density measuring cell must swing 
freely.

 

 
To re-attach the transport safeguard, proceed in reverse order. 

6.4  Documentation 

 

 

NOTE

 

Union Instruments GmbH recommends keeping a maintenance manual and 
documenting all jobs and tests. 

 

 

 

Summary of Contents for CWD2000 EX

Page 1: ...April 2015 V1 04 Original operating instructions Combustion calorimeter CWD2000 EX ...

Page 2: ... www union instruments com 2015 This documentation is copyrighted The engendered rights are retained in particular the rights to translation reprinting taking pictures radio transmission reproduction by photomechanical or similar methods and storage in data processing systems including excerpts The right to technical changes is retained ...

Page 3: ...erator training 16 3 5 2 Workplace hazard analysis 16 4 Safety devices 17 4 1 Ex enclosure 17 4 2 Flame arrestor 17 4 3 Purging system 17 4 4 Cable glands 17 4 5 Thermal fuse 17 4 6 Solenoid valve 18 4 7 Markings and warnings 19 5 Description and connections 23 5 1 Accessories 25 6 Transport installation and acceptance 26 6 1 Transport 26 6 1 1 Specific Gravity Sensor 27 6 1 2 Gas pressure regulat...

Page 4: ... 9 7 4 Main menu Device info 80 10 Decommissioning switching off 83 10 1 Switching off 84 11 Maintenance 85 11 1 Preparations 85 11 2 Maintenance work Inspection 88 11 3 Special note for maintenance of the flame arresters 91 11 3 1 Maintenance flame arrester flue stack 91 11 3 2 Maintenance flame arrester air supply 92 11 3 3 Maintenance flame arrester gas supply 92 12 Troubleshooting 93 12 1 Prep...

Page 5: ...Technical data 5 1 Technical data 1 1 Dimensions Fig 1 1 Dimensions of rack System overview exemplary ...

Page 6: ...Table of contents 6 ...

Page 7: ...ity Digital outputs 8 relays and 4 open collectors Digital inputs Start calibration start measurement hold signals cancel calibration 1 5 Display times of calorific value measurement0F 1 Dead time 3 seconds 50 time 7 seconds 90 time 20 seconds 99 time 45 seconds 1 6 Calibration gas Calibration gas Methane max 0 05 impurity purity 3 5 Calibration interval At least once per day recommended by the ma...

Page 8: ...s N2 O2 or CO2 limit the measuring range 1 9 Ambient conditions DANGER The calorimeter must not be operated outside the specified ambient temperature 20 C Tamb 45 C Beyond this temperature the type approval expires Installation site Installation room required enclosed documentation Climate Recommended room temperature 10 C 40 C Temperature changes 5 C per hour Humidity 95 rel humidity 1 10 Power s...

Page 9: ...Technical data 9 ...

Page 10: ......

Page 11: ...EC declaration of conformity 11 2 EC declaration of conformity Further information enclosed documentation ...

Page 12: ...Table of contents 12 ...

Page 13: ...ediate danger in potentially explosive areas that can lead to serious physical injury or death DANGER Immediate danger that can lead to serious physical injury or death WARNING Potentially hazardous situations that can lead to serious injury or death ATTENTION Potentially hazardous situations that can lead to minor physical injury This can also be used for property damage NOTE Denotes information ...

Page 14: ...ues of different process gases the analysis serves for process control The combustion calorimeter is designed for use in weather protected areas for fixed mounting and installation Is determined according to the ex markings for use in EX zone 1 group II category 2 G In the case of toxic and explosive gases observe the safety instructions at the setup site The process gas must be free from condensa...

Page 15: ...ll gas conducting parts must be checked for leaks according to national regulations All repairs that require the protective covering to be opened may only be performed by specifically instructed trained personnel 3 5 Operator safety precautions WARNING The operator needs to provide suitable safety equipment for the combustion calorimeter to reliably prevent individuals from being injured from gas ...

Page 16: ...ng on national regulations and possible independent of the CE marking of this combustion calorimeter the operator has to create a workplace risk analysis and to specify the personal protective equipment for the different phases of operation Technical developments can give rise to deviations from these operating instructions If you require additional information or if particular problems arise that...

Page 17: ...ersal of a possible ignition hazard to other system components 4 3 Purging system The pressurized system ensures by continuous flushing with air that no explosive mixture inside of the overall system can occur Also ensures a permanent overpressure inside of the EX p box that no explosive gas mixtures can penetrate The pre purge time and the over pressure is monitored all the time Further informati...

Page 18: ...Table of contents 18 4 6 Solenoid valve In case of faults the solenoid valves of the combustion calorimeter close automatically The combustion calorimeter then needs to be restarted ...

Page 19: ...Safety devices 19 4 7 Markings and warnings Fig 4 1 Markings and warnings exemplary 1 2 1 3 6 5 4 7 ...

Page 20: ...Table of contents 20 2 3 ...

Page 21: ...Safety devices 21 4 5 ...

Page 22: ...Table of contents 22 6 Exemplary image The identification plate is created after acceptance and approval by the manufacturer of the purge control unit Gönnheimer and added by Union Instruments 7 ...

Page 23: ...ocess gas lines can be connected Fig 5 1 Housing connections Item No designation 1 Cable gland signals to calorimeter 2 Cable gland power supply 3 Control panel 4 Cable gland signals customer 5 Cable gland power supply heater 6 Instrument air in 7 Instrument air out 8 USB port ...

Page 24: ...fuse 2 Pre pressure regulator Set 16 mbar 3 Density measuring cell 4 Nozzel differential pressure density cell dp 4 mbar 5 Thermal body 6 Pressure switch air pressure 4 mbar 7 Precision pressure controller Set 4 mbar 8 Nozzel air Ø 0 80 9 Nozzel gas Ø 0 50 1 4 2 7 4 3 6 5 2 8 4 9 2 ...

Page 25: ... Use of non approved accessories can cause defects and be hazardous This will render the warranty null and void The operator is liable for incurring damage Observe to EX type examination Only use original accessories or accessories that have been approved by Union Instruments GmbH ...

Page 26: ...table hoisting equipment for unpacking and transport Check the load bearing capacity and condition of the slinging equipment and carefully attach it Never stand under suspended loads NOTE If shocks occur during transport they can impair the housing Therefore check the transport container for damage before opening it In case of damage during transport from improper handling the carrier should perfo...

Page 27: ...ll The body of the cell must hang free on the springs and not come into contact with the sides of the bracket The screw should be removed and stored and the following diagram illustrates the process Fig 6 1 1 Specific gravity sensor Fig 6 2 Specific Gravity cell shown locked for transport Fig 6 3 Specific Gravity cell shown in its operating position 1 ...

Page 28: ...gas pressure regulator Polystyrene foam is located beneath the removable regulator cover and must be removed before use Fig 6 4 Gas pressure regulator 6 1 3 Flue Stack The flue stack has to be mounted The flue stack is delivered as loose part and attached at the rack Fig 6 5 1 Flue stack 1 ...

Page 29: ...stored for more than three months or needs to be operated or stored under ambient conditions other than those specified 6 2 1 Storage conditions NOTE Make sure that the combustion calorimeter is free from gas humidity residue Freezing condensate water in the combustion calorimeter can cause defects Ambient temperature 20 C 60 C Humidity 0 95 relative humidity Ambient pressure 700 1400 hPa 0 7 1 4 ...

Page 30: ... load bearing capacity of the wall is sufficient WARNING The operator is responsible for ensuring the escape routes 6 3 2 Ensure extractor hood remains unobstructed so that exhaust gas can flow freely and heat cannot accumulate Room ventilation WARNING Risk of injury due to the temperature of exhausts housing The exhaust gas temperature is between 8 20 C above housing temperature Use PPE against b...

Page 31: ... not exceed the values specified in the technical data of the combustion calorimeter Process gas must be free from impurities and condensate Each connection needs to be carefully checked for leaks If there are any leaks the system will draw air and the measurements will be incorrect Do not use sealing agents to seal the gas connections Sealing agents can distort measurements Only use suitable pipe...

Page 32: ... inlet pressure for the gas connections must not exceed the values specified in the technical data of the combustion calorimeter Calibration gas must be free from impurities and condensate The quality of the calibration gas should be similar to the process gas quality Each connection needs to be carefully checked for leaks If there are any leaks the system will draw air and the measurements will b...

Page 33: ...gas Flue gas must be emitted to the open air For flue gases with the components CO H2 and H2S ensure sufficient room ventilation NOTE Flue gases residual heat must be emitted to the open air through a suitable exhaust system This exhaust system must be taken into account during the workstation risk analysis ...

Page 34: ...EX p box the intactness and cleanness of the gasket is to check in any case 6 3 8 Electrical connection DANGER Danger from electrical shock Only a trained electrician may modify the electrical equipment of the combustion calorimeter in accordance with the relevant guidelines When the combustion calorimeter has been opened the parts identified by the adjacent symbol may still be live even when the ...

Page 35: ...t be earthed separately in each case The port is located on the outside in the lower right corner The Connector kit is attached to the earth connector on delivery Fig 6 6 Grounding connector EX d box Further information enclosed documentation KILLARK Installation Operation Maintenance Data sheet ...

Page 36: ...nsport safeguards are removed attached The following transport safeguards must be removed attached in the combustion calorimeter Fig 6 7 Transport safeguards example Item No Component Type of safeguard 1 Transport safeguard density measuring cell 4x cable strap 1x ring screw 2 Transport safeguard pressure controller 2x safety rubber 1x bubble wrap inside 2 1 ...

Page 37: ... To re attach the transport safeguard proceed in reverse order Transport safeguard density measuring cell Transport safeguard Order of removing attaching the transport safeguard Transport safeguard density measuring cell Remove the black cable straps of the centre eyebolt Remove the white cable straps around the density measuring cell Unscrew the eyebolt The density measuring cell must swing freel...

Page 38: ...Table of contents 38 ...

Page 39: ...m after a longer standstill If the combustion calorimeter is to be switched on again after a short period of standstill some steps are not necessary right column NOTE Check the proper installation of the system in conformity with the manufacturer and sub supplier instructions the national specific regulations and the plant regulations DANGER By an improper assembly the device can be damaged destro...

Page 40: ...r the process gas X Check that the process gas is correct X Check that the gas connections are correct and tight X Check if necessary that the calibration gas is correct X Establish switch on the operator energy and media supply X Check the voltage X Make sure that the overpressure housings are closed and the screws are pressed tight X X Further information enclosed documentation Consider in each ...

Page 41: ...iption of the workplaces operating elements NOTE This chapter only discusses the elements used by normal operators to operate the combustion calorimeter Fig 8 1 Workplaces exemplary Item No designation Function activity 1 Display Status display and operation 1 ...

Page 42: ...Table of contents 42 ...

Page 43: ...Closing the lid of the PLC box 2 Open the respective air supply valve 15 A B 3 After approx 10 minutes the system starts automatically 4 Open the respective gas supply valve After closing the air supply valve the system shuts down The whole system is voltage free 9 2 Operation of film keyboard description of display The software controls are operated using a membrane keypad The displayed buttons c...

Page 44: ...Table of contents 44 Fig 9 1 Operating elements layout of display 4 2 6 7 2 1 9 3 5 8 4 1 4 3 4 4 5 1 10 ...

Page 45: ...aves the input data in the memory 4 3 ESC button The ESC button cancels the current input process independent of the menu level 5 Input buttons Input buttons serve for input of numeric data For this purpose a value field must be active on the screen 6 Burner window Check window to monitor the ignition or combustion process 7 LED status display Power lights up when the machine is switched on Operat...

Page 46: ... move left or right Symbols Plus and Minus in the menu buttons Calculates the sum of the marked numbers fields or subtracts from that sum Symbol Arrow in the menu buttons Causes a jump to the adjacent field vertically horizontally In the position button field you can set the next lines NOTE Other symbols not described above refer to the different menus They are described on the corresponding scree...

Page 47: ...95 01 Vol Volume share of methane mV 24 56 mV signal of the thermal battery V 1 071 Voltage signal of the density measuring cell T1 29 04 0 24 Inlet temperature into the thermal body heating of the air p 4 00 Air differential pressure Fr 51 13 Controlled fan frequency Stabi 0 011 Standard deviation of the measurement value over 2 minutes NOTE Stabi Typical result of a calibration is 0 015 Then cal...

Page 48: ...Table of contents 48 9 6 Menu structure ...

Page 49: ...Operation 49 9 7 Main menu The main menu is the standard display in running operation From the main menu you can access the following sub menus Options Trend Eventslist Device info ...

Page 50: ... temperature too high I O Option to configure the following parameters Analog and digital outputs Digital inputs mA display and display Calibration Option to configure the following parameters Calibration gas settings Calibration limits Calibration System Option to configure the following parameters General Ignition Hold signal Settings o Date language etc Database Service For service technicians ...

Page 51: ...Operation 51 Main menu Options I O Options for configuration for the following parameters Analog outputs Relay outputs Disp mA Digital inputs Display ...

Page 52: ...ive MB from MB to value fields for numeric input Units xxx m and BTU ft correspond to a gas temperature of 0 C and a barometric pressure of 1013 mbar xxx Sm corresponds to a gas temperature of 15 C 60 F and a barometric pressure of 1013 mbar xxx stands for MJ kcal or kWh BTU ft corresponds to a gas temperature of 15 C 60 F and a barometric pressure of 1013 mbar ...

Page 53: ...Hz or air inlet temperature 41 C Filter change Filter change of air filter The frequency of the frequency converter is 48 Hz Fault The air filter is heavily soiled The differential air pressure is thus 3 5 mbar Operation The flame is burning Operation delayed The flame is burning and the delay time has expired Over temperature The flame is too hot The Wobbe signal is larger than 76 mV i e the temp...

Page 54: ...menu Options I O mA display In the menu item Disp mA you can display the mA values for all 7 outputs The display is located on the upper right below the date With the button Disp mA you can show all channels one after the other ...

Page 55: ...ion Contact Combustion calorimeter Start calibration high open Calibration starts closed No calibration low open No calibration closed Calibration starts Start measurement high open Measurement starts closed Measurement stops low open Measurement stops closed Measurement starts Signals hold high open mA hold closed mA online low open mA online closed mA hold Calibration cancel high open Calibratio...

Page 56: ...e numeric display in the display can be selected arbitrarily Any pre set value can be entered in the display on the upper left Size and unit are list fields they determine the numeric display on the device s screen The display can be selected arbitrarily ...

Page 57: ...he calibration point numerically as Wobbe index and as relative density The density variation will be added as error into the measurement Relative density and heating value show the error the Wobbe index is measured physically and shown as exact value ...

Page 58: ...ng value are to be used for the calculation The literature values of the components refer to dry or humid gas The temperature reference point 0 C or 15 C also results in a difference in reference value The producer always bases the specification on 0 C and 1013 mbar with dry gas Units xxx m and BTU ft correspond to a gas temperature of 0 C and a barometric pressure of 1013 mbar xxx Sm corresponds ...

Page 59: ... to 10 min depending on the gas Afterwards the device automatically switches back to process gas If the criterion is not reached the calibration is aborted after 10 min The abortion is documented in the events list Attention After a device restart or a change of calibration gas the calibration might need to be repeated 2 3 times Successful calibration is only possible after the pulse line to the c...

Page 60: ...d calibration time in the menu Automatic calibration is skipped but remains active for the next calibration Main menu Options Calibration Saving basic calibration The Basic calibration is done immediately after pressing the button It determines a calibration point which will serve as basis for further calibrations so that any deviation can be detected This deviation is entered in the events list a...

Page 61: ...ons Calibration Calibration limits In this screen you can specify the calibration limits If the value differs by a specific value or if the calibration thresholds are exceeded in either direction smaller higher an alarm is issued ...

Page 62: ...Table of contents 62 Main menu Options System In this menu item you specify the basis configuration of the device such as ignition time language and code key ...

Page 63: ...s Change signals after holding When the Hold signals mA function is ended an adjustment of the old and new measured values is made over a time ramp Purge time after cooling Specifies the length of time after the device start that the solenoid valve is open until ignition starts Screen switch off time Specifies the time after which the screen will be switched off if no input is made Display speed R...

Page 64: ...y time elapses Minimum internal pressure When the minimum internal pressure is fallen below the device goes to STOP state default value is 8 mbar Internal pressure warning threshold Below the warning threshold insufficient gas is signaled for internal pressure and Service Default value is 14 mbar ...

Page 65: ...emperature depends on the gas composition The settings are done accordingly The manufacturer pre sets the optimum temperature for the ordered measuring range In this example 3 C differential temperature between cooling air and flue gas Main menu Options System CSV export Here you export the data as ASCII files The values are TAB separated In one go all possible 25 curves are written in one CSV fil...

Page 66: ...hich are used only rarely or once Main menu Options System Settings Date time System time and date are set here With OK in the position button field you confirm the settings With Cancel you exit the screen mask without changes Counts up marked digits Counts down marked digits Next field to the left Next field to the right ...

Page 67: ...ory stick corrected and uploaded onto the hard drive of the combustion calorimeter again Main menu Options System Settings Password Input of the password numbers can be confirmed with OK or quit with Cancel Without entering the password digits nothing on the system can be changed After release the system locks again automatically after 30 seconds Then the system prompts for the password again Ente...

Page 68: ...Table of contents 68 Main menu Options System Settings Change colour Here you can change the display colours ...

Page 69: ...ging the carrier gas the manufacturer can provide the new data They are entered in the screen mask shown below All values are tested according to customer s specifications before delivery The parameters for a multi range measuring device are configured in this menu The screen shows all possible configurations Range No indicates the number of installed measuring ranges A maximum of 3 measuring rang...

Page 70: ...ignal indicates the physical unit of the measurement value Unit indicates the switchover point in the specified dimension between the measuring ranges In the example the first measuring range is switched over at 650 5 kcal m3 Switch indicates the overlap of the measuring ranges in In the example the hysteresis is 5 Measuring range switchover can be done automatically or manually If manual measurin...

Page 71: ...nal indicates the physical unit of the measurement value Value indicates the switchover point in the specified dimension between the measuring ranges In the example the first measuring range is switched over at 650 5 kcal m3 Window indicates the overlap of the measuring ranges in In the example the hysteresis is 5 Measuring range switchover can be done automatically or manually If manual measuring...

Page 72: ...ched off The last measurement data and the last three calibration data are also shown The menu items Options is divided into the following sub menus MV Thermal voltage of the thermal battery mV MV K Jump response of the thermal voltage MV KB Wobbe index calibration constant V DV Relative density V DVB Relative density calibration constant T0 Thermal battery outer temperature C TS Ambient temperatu...

Page 73: ...ain menu Options Service Service menus are only accessible by technicians of the manufacturer and are required for adjusting the compensation data for different temperatures and the internal calibration of the system ...

Page 74: ...ion you can select the parameters Time Value selections Signal selection Unit selection and Curve selection The parameters can be varied in 2 ways Buttons on the bottom of the screen with different symbols that change with the menu Arrow buttons and Return in the right hand side of the screen with identical and additional functions If you press the button Trend the following menus are available Ti...

Page 75: ...d The diagram shows a window over 5 seconds with a distance of 30 minutes from line to line In the centre of the X axis the distance line to line is always specified Every time the button is pressed it moves one step forward The symbols mean value linear right 25 X axis value linear left 25 X axis value compressed 25 X axis value stretched 25 X axis ...

Page 76: ...25 Y axis value compressed 25 Y axis value stretched 25 Y axis The calorific value is selected The three lines Dif y distance line to line 4 80 Off y position from offset 0 145 value current value 10 988 are important for an unambiguous analysis of the graphical presentation of the calorific value ...

Page 77: ...77 Main menu Trend Signal selection This menu corresponds to the menus described above in terms of operation Main menu Trend Unit selection This menu corresponds to the menus described above in terms of operation ...

Page 78: ...cal value the arrow buttons and Return are also active Pressing any button causes a jump to the next unit The units are Cal Vi 2 Wobbe I 2 free Spec grav 2 Cal Vs 2 Cal Vi Wobbe i Wobbe s Spec grav Cal Vs T sec T on dT T amb T i T Res 3 p air p Wobbe p density p res 3 mV All three screens are prepared for all units and can be displayed arbitrarily ...

Page 79: ... NOTE The events list saves all events that are relevant for operation and service of the device 1000 events can be saved Show startup Selection of the different events Show calibr Selection of the different events Show all Cancel selection ...

Page 80: ...they can be saved on the memory stick and then sent to the manufacturer per e mail 1 Device data Type Gas type Carrier gas Device number 2 Measuring ranges Wobbe Density 3 Equipment Nozzle MB1 Nozzle MB2 Burner 4 Additional options Here any installed additional options are listed 5 Analogue outputs Wobbe i Density Heating value 1 2 3 4 5 ...

Page 81: ...Operation 81 ...

Page 82: ......

Page 83: ... longer downtime Consider also the DIN EN 60079 17 and DIN the DIN EN 60079 19 ATTENTION To remove the combustion calorimeter from service the linked system components must also be removed from service according to their operating instructions NOTE For first stating or before a long downtime save the device configuration Let a service technician do the backup or ask Service for special instruction...

Page 84: ... for a short time the sequence stops here If required disconnect switch off the operator s energy and media supply and the signal transmission professionally X If feasible pack the combustion calorimeter in a suitable way Before start restart of the transport make sure that all transport safeguards are in place X 10 1 Switching off 1 Close the respective air supply valve 15 A B 2 After closing the...

Page 85: ...n function of the enclosure and the flame arresters can only be guaranteed can only be ensured in compliance with the maintenance intervals 11 1 Preparations The feed lines to linked system components can be closed for servicing purposes Once operation has been resumed they need to be reopened DANGER Serious risk of injury from electricity The parts of the combustion calorimeter identified by the ...

Page 86: ...Table of contents 86 ...

Page 87: ...f must install the gas connections Follow the applicable guidelines at the installation site Incomplete combustion during servicing can cause the exhaust air to be loaded with process gas In the case of toxic gases observe the safety instructions at the setup site Serious risk of injury due to burns at burner components Observe the cool down time of 15 min before servicing the burner system ...

Page 88: ... activate Signal hold at the combustion calorimeter 4 Close the shut off valve at the combustion calorimeter after testing for tightness The type and extent of the wear depends on the individual application and operating conditions Thus all maintenance intervals specified are guide values only In order to ensure operational safety only use original spare parts by the manufacturer After successful ...

Page 89: ...e membrane at the gas pressure controller for porosity or insufficient elasticity every 6 months Remove1F 1 clean2F 2 thermal battery and heat exchanger every 6 months Replace the seal at the heat exchanger every 6 months Inspecting all safety shutoffs 2 4 4 Clean3F3 gas and air nozzles If necessary replace O rings every 6 months Yearly inspection Replace air filter yearly Replace neoprene tubes i...

Page 90: ...Table of contents 90 ...

Page 91: ...nteed can only be ensured in compliance with the maintenance intervals The operator is responsible for the proper operation of the system A proper functioning of the system requires a regular maintenance of the individual components and overall system If there are no operating experience the operator must regularly check the system to determine the maintenance intervals The maintenance period depe...

Page 92: ... of contents 92 11 3 2 Maintenance flame arrester air supply Further information enclosed documentation Manuals 11 3 3 Maintenance flame arrester gas supply Further information enclosed documentation Manuals ...

Page 93: ...ter The parts of the combustion calorimeter identified by the adjacent symbol may still be live even when the main switch has been turned off If necessary disconnect combustion calorimeter from the voltage mains NOTE Troubleshooting is divided into the following categories Instable measured value Drift of the measured value Incorrect ignition behaviour The system keeps a results list Events are re...

Page 94: ...ectrician or service professional Choose the type approved by UNION 12 3 Instable measured value The pressure regulator cannot hold constant pressure The process pressure is too low A pressure increase pump must be installed Direct sunlight causes rapid changes in temperature Avoid direct sunlight The pressure is imprecise and or cannot be held Check if the input pressure is too high 12 3 1 Drift ...

Page 95: ...imeter does not ignite 24V power supply via pressure switch is interrupted 12 4 1 Fault status messages with description Int pressure Alarm in case of lack of process gas or calibration gas Threshold adjustable default 14 mbar Overtemp The flame is too hot Wobbe signal 76 mV Temperature increase in the inner tube of the thermal battery 50 C Fault Gas pressure to low Fault in thermal battery Defect...

Page 96: ...s gas is open Analyser operates with process gas Calibration Flame is burning solenoid valve of calibration gas is open Calibration active no mA signals are issued these are on hold the last current value is held No voltage Insufficient air supply or leak in purging unit ...

Page 97: ...the customer number telephone number for return calls the type and number of the combustion calorimeter see the type plate and the required spare parts and parts list numbers to hand Union Instruments GmbH Service Maria Goeppert Str 22 23562 Lübeck Germany 49 0 721 680381 30 49 0 721 680381 33 support union instruments com http www union instruments com ...

Page 98: ...Table of contents 98 ...

Page 99: ...er if applicable NOTE Observe the national regulations on disposing machines and operating materials Sort the parts according to group and recycle properly Following decommissioning the device can be returned to Union Instruments GmbH Suggestion Let Union Instruments GmbH dispose of the combustion calorimeter ...

Page 100: ...Table of contents 100 ...

Page 101: ...is liable for incurring damage When replacing standard components only use identical components by the original manufacturer If components are discontinued or components by different manufacturers are used request the manufacturer approval by Union Instruments GmbH Spare parts can be ordered from Union Instruments GmbH Chapter 13 Service Write down combustion calorimeter type and number type plate...

Page 102: ... of conformity 11 EC type examination 7 Electrical connection 34 35 Error elimination 93 Ex marking 7 I Inspection 88 Installing 30 M Maintenance 85 Maintenance work 88 O Operating elements 41 Operation 43 P Personnel and qualifications 14 S Safety instructions 13 15 Service 97 Setup site 30 Spare parts 101 Startup 39 Symbols 13 T Transport 26 Troubleshooting 93 W Warning notes 13 ...

Page 103: ...cific Gravity cell shown locked for transport 27 Fig 6 3 Specific Gravity cell shown in its operating position 27 Fig 6 4 Gas pressure regulator 28 Fig 6 5 1 Flue stack 28 Fig 6 6 Grounding connector EX d box 35 Fig 6 7 Transport safeguards example 36 Fig 6 8 Transport safeguards in the pressure controller 37 Fig 8 1 Workplaces exemplary 41 Fig 9 1 Operating elements layout of display 44 Fig 9 2 I...

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