Unimotion STDF EC Series Manual Download

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6.6.25 Object 2031h: Encoder count error

Index Sub

Index

Name

Type Access SAVE PDO

Mapping

Value

Range

Default

Value

2031h 0

Number of

entries

Enable

encoder

count error

Yes

∼

Acceptable

encoder

count limit

value

U32

Yes

∼

2147483647

Encoder

count error

time out

U16

Yes

500

∼

10000

1000

This object can set the Error Code ’0xFF46 Encoder

Count Error’.

6.6.25.1

Enable Encoder Count Error

This object can enab

le or disable the ’Error Code 0xFF46 Encoder

Count Error’

6.6.25.2

Acceptable Encoder Count Limit Value

This object can set the maximum allowable position error value to judge ’Encoder Count
Error’.

6.6.25.3

Encoder Count Error Time Out

This object can set the test time to

judge ’Encoder Count error’.

*EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation

GmbH, Germany.

Summary of Contents for STDF EC Series

Page 1: ...Manual Closed Loop Stepping System Manual STDF EC EtherCAT...

Page 2: ......

Page 3: ...N1 21 2 4 5 Encoder connector CN2 22 2 4 6 Motor connector CN3 22 2 4 7 Power connector CN4 23 3 EtherCAT Communication 24 3 1 CAN application protocol over EtherCAT 24 3 1 1 Object dictionary 24 3 1...

Page 4: ...and Output 56 4 8 1 Definition 56 4 8 2 Related Objects 56 4 8 3 User I O 56 4 8 4 ORIGIN and LIMIT Input 57 4 8 5 BRAKE Output 57 5 Operation 58 5 1 Operation sequence 58 5 2 Setting 58 5 2 1 Install...

Page 5: ...bject 1C12h RxPDO assign 71 6 3 6 Object 1C13h TxPDO assign 71 6 4 Sync Manager Object 71 6 4 1 Object 1C00h Sync manager type 71 6 4 2 Object 1C32h SM output parameter 72 6 4 3 Object 1C33h SM input...

Page 6: ...uch probe source 87 6 5 36 Object 60D5h Touch probe 1 positive edge counter 88 6 5 37 Object 60D6h Touch probe 1 negative edge counter 88 6 5 38 Object 60D7h Touch probe 2 positive edge counter 88 6 5...

Page 7: ...6 18 Object 201Ah Push Mode 100 6 6 19 Object 2018h Internal Current Value 101 6 6 20 Object 201Bh Limit Deceleration 101 6 6 21 Object 2020h Error code history setting 101 6 6 22 Object 2021h Error c...

Page 8: ...er If the user does not properly handle the product a dangerous situation such as an electric shock may occur resulting in death or serious injuries Information Necessary information and or extra atte...

Page 9: ...ng diagram for the cable connection Disregard and fire or other kinds of accidents may occur Danger Before connecting the cables please check that the input power is OFF Otherwise a fire or other kind...

Page 10: ...DF EC drive Electricity remaining in the capacitor may cause electric shock Do not change cabling while the power is supplied otherwise the user may get injured or the product may get damaged Do not t...

Page 11: ...11 108 1 PRODUCT SPECIFICATION 1 1 Model naming Figure 1 1 Model naming 1 2 Product dimension Figure 1 2 Dimensions of the STDF A EC drive...

Page 12: ...cal address at master 1 65535 Topology Line structured by products only Tree star when using a switch hub Support protocol CoE CANopen application protocol over EtherCAT FoE File access over EtherCAT...

Page 13: ...st 0 5 G Function Rotation speed 0 3000 rpm Resolution ppr 500 100000 selectable by parameter Protection functions Over Current Error Over Speed Error Position Tracking Error Over Load Error Over Temp...

Page 14: ...of the case reaches 50 C ventilate the outside of the case to cool down 3 Do not install this product in direct sunlight near magnetic or radioactive objects 4 If more than 2 drives are installed nex...

Page 15: ...15 108 2 2 System configuration only for motor sizes 42 and 56 Figure 2 2 System configuration diagram of the STDF EC...

Page 16: ...16 108 2 3 External wiring diagram Figure 2 3 External wiring diagram of the STDF A EC drive...

Page 17: ...herCAT ID 2 4 1 1 ID Setting Change EtherCAT ID configured alias ID value by the rotary switch setting The right switch indicates tens and the left switch indicates units The setting range is 0 99 Inf...

Page 18: ...the rotary switch is set to other than 0 7 segment indicates the relevant set value EtherCAT configured alias If 7 segment of ID blinks it indicates that the ID value is not applied yet It can be appl...

Page 19: ...king PRE OPERATIONAL Status Single Flash SAFE OPERATIONAL Status ON OPERATIONAL Status Flickering BOOTSTRAP Status ERR Red OFF Non error status or Power OFF Blinking Extra Error Single Flash Sync Erro...

Page 20: ...ontroller connect the communication cable from ECAT OUT to the ECAT IN of the next controller Table 2 2 EtherCAT connector 2 4 3 1 EtherCAT communication cable Recommended communication cable should b...

Page 21: ...t Input Input Input Output Output Output Output Output Output Output Output Input Input 2 4 4 1 Limit and origin input signal Connect limit sensor and origin sensor to IN OUT connector of LIMIT LIMIT...

Page 22: ...nto capacity of power supply for input Supply voltage and capacity of power for control output connection as below Less than 30 V of supply voltage Less than 15 mA of current flow 2 4 5 Encoder connec...

Page 23: ...23 108 Type of Connector Molex 556904A2 2 4 7 Power connector CN4 Table 2 6 Power connector No Function I O 1 2 24 VDC GND Input Input Type of Connector Molex 556902A2...

Page 24: ...t dictionary is a dictionary of objects of the product 3 1 2 Mailbox communication Master and Slave commands receive service data object SDO at mailbox communication SDO communication This communicati...

Page 25: ...er This communication can be used under the operational status of the controller and Tx PDO is only available for Safe Operation status Figure 3 2 EtherCAT PDO Communication 3 2 PDO Mapping PDO Mappin...

Page 26: ...SyncManager Figure 3 4 PDO Assign 1C12h is object to assign Rx PDO and can assign one object among Rx PDO Object 1600h or 1601h 1C13h is object to assign Tx PDO and can assign one object among Tx PDO...

Page 27: ...nication enters into this stage Network setting is initialized Only mailbox communication is available at this stage SAFE OP Available Non Available Available Stage of Tx PDO communication is availabl...

Page 28: ...istributed Clock following DC DC is synchronized time shared between Master and Slave With a synchronized clock interrupt is generated under accurate synchronization and the controller executes comman...

Page 29: ...Status of product moves as follows Status movement is executed by the status of controller and control word 6040h and current status can be checked by status word 6041h Figure 4 1 Drive State Machine...

Page 30: ...able Voltage command from control device The drive function shall be disabled Motor power shall be switched off 10 Quick Stop or Disable Voltage command from control device 11 Quick Stop command from...

Page 31: ...ck stop Disable Operation Enable Operation Fault reset 0 0 0 0 0 0 0 0 1 X 0 1 X X 0 1 x 1 1 1 X 0 1 1 x 1 1 1 0 1 1 1 x 0 1 1 X X 1 1 x 2 6 8 3 3 4 7 9 10 12 7 10 11 5 4 16 15 If Quick stop option co...

Page 32: ...285 E 005 Over Temperature Error Inside temperature of drive exceeds 85 C 0xFF06 65286 E 006 Over Regenerated Voltage Error Motor Back EMF is higher than limit value 3 0xFF07 65287 E 007 Motor Connect...

Page 33: ...rror ROM is blank status 0xFF65 65381 E 101 ROM Initialization Error Check sum of ROM is not matched 0xFF66 65382 E 102 FRAM Access Error Error generated during FRAM accessing 0xFF6E 65390 E 110 ROM R...

Page 34: ...d operation mode can be checked by the Mode of operation display 6061h Operation modes supported by the current controller are as follows Table 4 7 Supported operation modes Mode of operation Descript...

Page 35: ...nable Operation Reserved Please refer to 4 1 Drive Status Control for the rest of bits Status word 6041h under position control mode are as follows Table 4 9 Status word of CSP Mode Bit Name Descripti...

Page 36: ...ror generated Table 4 12 Status word of Bit 15 Bit Value Description 15 1 Safety Function was activated and motor is disabled 4 5 Profile position mode 4 5 1 Definition Position control mode is to mov...

Page 37: ...37 108 4 5 2 Related objects Figure 4 3 Profile position mode...

Page 38: ...f bits Table 4 14 Control word of Bit 4 5 Bit 5 Bit 4 Description 0 0 1 Execute position movement command after completion of the previous command 1 0 1 Execute position movement command with ignoranc...

Page 39: ...d In Push Mode state Reached target position New Set Point Response Following Error Work Detected Please refer to drive status control for the rest of bits Table 4 19 Status word of Bit 10 Bit Value D...

Page 40: ...New Set Point Bit 4 from RESET to SET Once controller receives this request Set Point Acknowledge of Status word Bit 12 is going to be SET and position movement command executed Target position refers...

Page 41: ...position movement command after completion of previous position movement So if already inputs next target position at buffer position movement command can be executed immediately without time delay Fi...

Page 42: ...5 4 4 Push Motion Stop Mode The Push Motion Stop Mode of STDF EC moves the motor to the Target Position while maintaining the specified torque and stops and finishes Push Motion when work is detected...

Page 43: ...arget position override commands are not allowed during the Push Motion 4 5 4 5 Push Motion Non stop Mode The Push Motion Stop Mode of STDF EC moves the motor to the Target Position while maintaining...

Page 44: ...position is reached the Push Motion is finished when Halt Bit 8 of Control word becomes SET Figure 4 8 Push Motion Non stop Mode 1 A work was detected The detection status can be judged by Push Detec...

Page 45: ...Mode at Mode of operation 6060h Able to use origin search command once Mode of operation display 6061h indicates Homing Mode 4 6 2 Relative objects Figure 4 9 Homing mode objects There are 4 kinds Ori...

Page 46: ...l word Bit Name Description 0 1 2 3 4 5 6 7 8 9 15 Switch On Enable Voltage Quick Stop Enable Operation Homing Operation Start Reserved Fault Reset Halt Reserved Origin Search Command Stop Command Ple...

Page 47: ...4 Origin Search Method Origin search methods supported by this product are as follows Table 4 30 Homing method list Homing method Name 1 2 7 11 17 18 24 28 33 34 35 37 3 4 5 6 Homing on Negative Limit...

Page 48: ...e opposite direction and moves by velocity of Speed during the search for zero 6099h index 02h Index Pulse goes ON then stops and sets correspondent position as sensor origin position 4 6 4 2 Method 2...

Page 49: ...the search for a switch 6099h index 01h Positive Limit Switch goes ON it goes to opposite direction and moves to the opposite direction Switch goes ON and moves by velocity of Speed during the search...

Page 50: ...s for Negative Direction and movement velocity is the value of Speed during the search for a switch 6099h index 01h Negative Limit Switch goes ON it goes to the opposite direction by velocity of Speed...

Page 51: ...99h index 01h Positive Limit Switch goes ON it goes to the opposite direction by velocity of Speed during the search for zero 6099h index 02h and gets out of Origin Switch If it gets out of Origin Swi...

Page 52: ...locity is Speed during the search for zero 6099h index 02h Index Pulse goes ON then stops then sets correspondent position as sensor origin position 4 6 4 10 Method 35 Set the current position origin...

Page 53: ...ad then stops and moves to the opposite direction and movement velocity is Speed during the search for zero 6099h index 02h Index Pulse goes ON then stops and sets correspondent position as sensor ori...

Page 54: ...Touch probe 2 negative value RO Indicate detected position of Falling edge of Touch Probe 2 Touch probe 1 positive edge counter RO Indicate detected frequency of Rising edge of Touch Probe 1 Touch pr...

Page 55: ...cknowledgment If the Touch probe function of bit number 1 9 has set as 1 the Touch probe uses all acknowledged signals after Enable Please refer to the Timing chart as follows Figure 4 20 Touch Probe...

Page 56: ...als Object 2001h Sensors logics R W Set Active Level of ORIGIN LIMIT LIMIT input signals Object 2002h Reverse limit direction R W Exchange LIMIT and LIMIT inputsignals Object 2011h Digital input level...

Page 57: ...le 4 33 Relationship between reverse limit direction 2002h and limit sensor Reverse Limit Direction Sensor 1 Detect Sensor 2 Detect 0 Negative Limit Positive Limit 1 Positive Limit Negative Limit 4 8...

Page 58: ...Enabled 7 Set Mode Set Object 6060h Mode of operation 8 Set Operation Input value into Object needed for execution of Motion 9 Movement Command Execute command by setting of Control word 10 Check Sta...

Page 59: ...achine as Operation Enabled by setting of Control word 6040h Check the Status word 6041h whether it can be changing to Operation Enabled In case of changing to Fault status check the type of error by...

Page 60: ...riate action 5 4 Drive Setting Adjustment 5 4 1 Change Rotation Direction If the rotation direction of the motor goes to the opposite direction set Polarity 607Eh value then able to change the rotatio...

Page 61: ...61 108 5 4 2 2 User I O Active Level of User I O User Input 1 7 and User Output 1 6 can be changing by Digital input levels 2011h and Digital output levels 2012h...

Page 62: ...Sub Index Name Type Access Constant Value 1008h 0 Device name STR 18 RO STDF EC 6 1 1 Index and Sub Index All object divides into 4 digits of hexadecimal index and configured as following field Table...

Page 63: ...er can be read or written 6 1 5 SAVE Value of object can be saved at EEPROM through Store parameters 1010h 6 1 6 PDO Mapping Indicates object whether correspondent object can be mapping at PDO communi...

Page 64: ...vice Profile Number 0192h CiA 402 Profile 16 23 Type 04h Stepper Driver 24 31 Mode 00h 6 2 2 Object 1001h Error register Index Sub Index Name Type Access SAVE PDO Mapping Value Range Default Value 100...

Page 65: ...version STR 8 RO 01 00 00 This object indicates the version of the software Indicated value can be different by the version of the product 6 2 6 Object 1010h Store parameters Index Sub Index Name Typ...

Page 66: ...a o l Hex 64h 61h 6Fh 6Ch If failed to initialize SDO communication returns Abort SDO Transfer abort code 0606 0000h If inputs incorrect value device will not be initialized and return Abort SDO Trans...

Page 67: ...ge Default Value 1600h 0 Number of entries U8 RW No No 0 10 2 1 1st PDO object U32 RW Yes No 6040 0010h 2 2nd PDO object U32 RW Yes No 607A 0020h 3 3rd PDO object U32 RW Yes No 0000 0000h 4 4th PDO ob...

Page 68: ...PDO object U32 RW Yes No 6081 0020h 4 4th PDO object U32 RW Yes No 6060 0008h 5 5th PDO object U32 RW Yes No 0000 0000h 6 6th PDO object U32 RW Yes No 0000 0000h 7 7th PDO object U32 RW Yes No 0000 00...

Page 69: ...DO object U32 RW Yes No 0000 0000h 5 5th PDO object U32 RW Yes No 0000 0000h 6 6th PDO object U32 RW Yes No 0000 0000h 7 7th PDO object U32 RW Yes No 0000 0000h 8 8th PDO object U32 RW Yes No 0000 000...

Page 70: ...3rd PDO object U32 RW Yes No 606C 0020h 4 4th PDO object U32 RW Yes No 6061 0008h 5 5th PDO object U32 RW Yes No 0000 0000h 6 6th PDO object U32 RW Yes No 0000 0000h 7 7th PDO object U32 RW Yes No 000...

Page 71: ...lue Range Default Value 1C13h 0 Number of entries U8 RO No No 1 1 TxPDO U16 RW No No 1A00h 6 4 Sync Manager Object 6 4 1 Object 1C00h Sync manager type Index Sub Index Name Type Access SAVE PDO Mappin...

Page 72: ...ycle time U32 RO No No 0000 0000h 4 Synchronization type supported U16 RO No No 0780h 5 Minimum cycle time U32 RO No No 0000 0000h 6 Calc and copy time U32 RO No No 0000 0000h 8 Get cycle time U16 RW...

Page 73: ...No 0000 0000h 8 Get cycle time U16 RW No No 0000h 9 Delay time U32 RO No No 0000 0000h 10 Sync0 cycle time U32 RW No No 0000 0000h 11 SM Event missed U16 RO No No 0000h 12 Cycle time too small U16 RO...

Page 74: ...Drive Status Control 1 Enable Voltage 2 Quick Stop 3 Enable Operation 4 6 Operation mode specific 7 Fault Reset Initialize Fault status 8 Halt Cancel command and stop 9 Operation mode specific 10 15 R...

Page 75: ...le description Current status can be checked through number 0 6 bits according to controller Table 6 14 Current status following by Status word Status word Description xxxx xxxx x0xx 0000b xxxx xxxx x...

Page 76: ...s is Quick Stop Table 6 15 Quick Stop Option Code Value Description 0 1 2 Torque Disable Motor Free After decelerated stop changes to be switch On Disable status After quick stop changes to be Switch...

Page 77: ...ough Halt once stops command Table 6 18 Halt Option Code Value Description 1 2 After deceleration stops maintains Operation Enabled status After quick stops maintain Operation Enabled status 6 5 8 Obj...

Page 78: ...tual operation mode is indicated at Mode of operation display 6061h 6 5 10 Object 6061h Mode of operation display Index Sub Index Name Type Access SAVE PDO Mapping Value Range Default Value 6061h 0 Mo...

Page 79: ...mation This object can NOT be set while it s Operation Enabled state Please set after Operation Disable Please refer to 4 1 Drive Status Control If the value of Following error actual value is greater...

Page 80: ...PDO 2147483648 2147483647 0 This object sets target position under Profile Position Mode Cyclic Synchronous Position Mode 6 5 17 Object 607Ah Target position Index Sub Index Name Type Access SAVE PDO...

Page 81: ...his range target position can be adjusted within range and if current position currently is out of range Status word of Internal Limit Active Bit goes SET and unable to move to correspondent direction...

Page 82: ...07Fh 0 Max profile velocity U32 RW Yes No 1 2500000 2500000 This object sets Max allowable velocity Whatever it receives value of velocity controller does not move faster than Max Profile Velocity 6 5...

Page 83: ...ing on Negative Limit Switch and Index Pulse Homing on Positive Limit Switch and Index Pulse Homing on Origin Switch Positive Direction Negative Edge and Index Pulse Homing on Origin Switch Negative D...

Page 84: ...to sense correspondent Switch Speed during search for zero index 02h is the velocity that is used for searching sensor origin after searching correspondent Switch 6 5 27 Object 609Ah Homing accelerati...

Page 85: ...of 1 signal 6 7 0 Reserved 8 0 Turn off Touch probe 2 function 1 Turn on Touch probe 2 function 9 0 Sense 1st signal only 1 Sense signal continuously 10 11 0 Sense origin signal 1 Sense Z Phase signal...

Page 86: ...ling edge of set signal has sensed 11 13 0 Reserved 14 15 0 3 Indicates frequency of Touch probe 2 acknowledgement 6 5 30 Object 60BAh Touch probe 1 positive value Index Sub Index Name Type Access SAV...

Page 87: ...lue U8 RW Yes No 0 65535 2 2 Interpolation time index I8 RW Yes No 4 1 3 This object indicates and sets cycle time using at synchronous control mode for example Cyclic synchronous Position Mode cycle...

Page 88: ...ct indicates frequency for acknowledgement of Touch Probe 1 rising edge 6 5 37 Object 60D6h Touch probe 1 negative edge counter Index Sub Index Name Type Access SAVE PDO Mapping Value Range Default Va...

Page 89: ...hod I16 RO 17 18 24 8 8th supported homing method I16 RO 9 9th supported homing method I16 RO 10 10th supported homing method I16 RO 25 28 29 33 34 11 11th supported homing method I16 RO 12 12th suppo...

Page 90: ...dow 6065h during certain timing Following Error will be generated 6 5 42 Object 60FDh Digital inputs Index Sub Index Name Type Access SAVE PDO Mapping Value Range Default Value 60FDh 0 Digital Inputs...

Page 91: ...28 Definition of Physical outputs and Bit mask Bit Name 0 Set Brake 1 15 16 Reserved User Output 1 17 User Output 2 18 User Output 3 19 User Output 4 20 User Output 5 21 22 31 User Output 6 Reserved 6...

Page 92: ...odes currently supported Table 6 30 Supported Drive Modes Bit Description 0 1 2 3 4 5 6 7 8 9 10 31 Profile Position Mode Velocity Mode Profile Velocity Mode Torque Profile Mode Reserved Homing Mode I...

Page 93: ...Access SAVE PDO Mapping Value Range Default Value 2003h 0 Limit stop method U8 RW Yes No 0 4 0 This Object sets the method of stop once Hardware Limit Switch goes ON Table 6 33 Stop Method Value Defin...

Page 94: ...5 10 This Object sets Run current of Motor Unit is Run current means that current value flowing through the motor while the motor is running It is set based on the rated current of the motor This valu...

Page 95: ...not increase as much as the set value even if the set value is raised Information This object can NOT be set while it is in Operation Enabled state Please set after Operation Disable Please refer to...

Page 96: ...solution certain value of Following error can be generated Information This object can NOT be set while it is in Operation Enabled state Please set after Operation Disable Please refer to 4 1 Drive St...

Page 97: ...2 58 7 2 11 1 3 27 3 3 43 5 3 59 7 3 12 1 4 28 3 4 44 5 4 60 7 4 13 1 5 29 3 5 45 5 5 61 7 5 14 1 6 30 3 6 46 5 6 62 7 6 15 1 7 31 3 7 47 5 7 63 7 7 If the bandwidth set value is small the target fol...

Page 98: ...pulse is completed it is judged that the positioning is completed Target Reached Figure 6 2 Target reached status changes according to In position Mode Information This object can NOT be set while it...

Page 99: ...timing up to Brake release after Enable commands 6 6 15 Object 2011h Digital input levels Index Sub Index Name Type Access SAVE PDO Mapping Value Range Default Value 2011h 0 Digital input levels U16 R...

Page 100: ...of the motor Table 6 36 List of Homing methods which uses Homing Torque Ratio Homing method Name 3 4 5 6 Homing on Negative Limit touch Homing on Positive Limit touch Homing on Negative Limit touch an...

Page 101: ...he value is mA 6 6 20 Object 201Bh Limit Deceleration This object sets deceleration ratio applied in deceleration stop in Cyclic Synchronous Position Mode Index Sub Index Name Type Access SAVE PDO Map...

Page 102: ...t of setting value is ms If the value is set to 0 all occurrences of Error code are recorded without any restrictions 6 6 22 Object 2021h Error code history Index Sub Index Name Type Access SAVE PDO M...

Page 103: ...0 5 POR Enable Time U32 RO No No 0 6 POR Rotating Count U32 RO No No 0 This Object shows the time the controller has operated and the distance traveled For example if the controller operates as follow...

Page 104: ...ler is powered off LTR Rotating Count It displays the total number of revolutions the motor has rotated through the command for a lifetime Since the product was shipped The unit is rev and the number...

Page 105: ...EtherCAT communication status is activated again If the value is set to 1 the EtherCAT communication error 0x7500 is automatically cleared the state of EtherCAT State Machine changes from SAFE OP to O...

Page 106: ...10000 1000 This object can set the Error Code 0xFF46 Encoder Count Error 6 6 25 1 Enable Encoder Count Error This object can enable or disable the Error Code 0xFF46 Encoder Count Error 6 6 25 2 Accep...

Page 107: ......

Page 108: ...Unimotion March 2023 NORTH AMERICA Unimotion North America Inc 3952 Ben Hur Ave Unit 5 Willoughby OH 44094 T 1 440 525 9106 www unimotionusa com info unimotionusa com GERMANY Unimotion GmbH Waldstras...

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