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Please read and understand this instruction manual carefully before the installation and operation of this equipment.
OPERATING MANUAL
KUMJRRW200 KUMJRRW160
©
Welding Guns Of Australia PTY LTD 2015
YEARS
Warranty
(Power Source)
3
Page 1: ...and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUMJRRW200 KUMJRRW160 Welding Guns Of Australia PTY LTD 2015 YEARS Warranty P...
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Page 3: ...aluable towards the evolution and future development of our equipment range This experience gives us the inside knowledge on what the arc characteris tics performance and interface between man and mac...
Page 4: ...ct input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over you...
Page 5: ...gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical damage slag...
Page 6: ...voltage range of the machine please refer to Main parameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case...
Page 7: ...Lift Arc function is superb and delivers perfect arc ignition every time without any sticking of the tungsten electrode to the work piece a remarkably smooth stable arc produces high quality TIG welds...
Page 8: ...stainless steel bronze and copper The Lift Arc function is superb and delivers perfect arc ignition every time without any sticking of the tungsten electrode to the work piece a remarkably smooth stab...
Page 9: ...CV is the voltage measured across the terminals when not welding The VRD unit will turn on welding power when the resistance between the electrode and work is less than 200 Ohms typically metal to met...
Page 10: ...er 4 Place the electrode into the electrode holder and clamp tight 5 Strike the electrode on the work to create the arc and hold the electrode steady to maintain the arc 6 Hold the electrode slightly...
Page 11: ...metal to the molten pool These additional functions are provided mainly by the cover ing on the electrode MMA Manual Metal Arc Welding One of the most common types of arc welding is manual metal arc...
Page 12: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand f...
Page 13: ...itable for hardfacing of parts subjected to heavy abrasion with moderate impact Required hardness and abrasion resistance can be obtained in the first layer even on low alloy steels The hardfacing lay...
Page 14: ...s line of the TIG torch to regulator and connect the regulator to the gas cylinder Carefully open the gas cylinder valve and set the flow rate to between 8 10 l min 5 Set the welding current using the...
Page 15: ...small movement rotate the Gas Cup forward so that the Tungsten Electrode touches the work piece 10 Now rotate the Gas Cup in the reverse direction to lift the Tungsten electrode from the work piece t...
Page 16: ...ypes DC TIG welding is also the cleanest weld with no sparks or spatter LIFT ARC IGNITION for TIG tungsten inert gas Welding Lift Arc is a form of arc ignition where the machines has low voltage on th...
Page 17: ...pool Travel direction Angle torch Add TIG filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG...
Page 18: ...or its use Ceriated Color Code Orange Ceriated tungsten electrodes AWS classification EWCe 2 contain a minimum of 97 30 percent tungsten and 1 80 to 2 20 percent cerium and are referred to as 2 percen...
Page 19: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...
Page 20: ...er Description 1 WP17V Torch head WP17VF Torch head flexible 2 57Y02 Back cap long 3 57Y03 Meduim back cap 4 57Y04 Short back cap 5 UERBS Blank Kitt 6 UERSP1 Screw Pack 7 UERH100 Small Ergo Tig Handle...
Page 21: ...Lens Body 2 4mm 45V27 Gas Lens Body 3 2mm Part Description 54N14 Gas lens ceramic 8 0mm 54N15 Gas lens ceramic 7 0mm 54N17 Gas lens ceramic 5 0mm Compact Gas Lens Front End Parts Part Description TR00...
Page 22: ...P26VF Torch head flexible 2 57Y02 Back cap long 3 57Y03 Meduim back cap 4 57Y04 Short back cap 5 UERBS Blank Kit 6 UERSP1 Screw Pack 7 UERH200 Large Ergo Tig Handle 8 UERKJ200 Large Knuckle Joint 9 UE...
Page 23: ...Lens Body 2 4mm 45V27 Gas Lens Body 3 2mm Part Description 54N14 Gas lens ceramic 8 0mm 54N15 Gas lens ceramic 7 0mm 54N17 Gas lens ceramic 5 0mm Compact Gas Lens Front End Parts Part Description TR00...
Page 24: ...tion Possible Reason Suggested Remedy Insuf cient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the corr...
Page 25: ...e metal Remove materials like paint grease oil and dirt including mill scale from base metal Contaminated ller wire Remove all grease oil or moisture from ller metal Incorrect ller wire Check the ller...
Page 26: ...en size and or tung sten being used Check and change the size and or the tungsten if required Loose connection Check all connectors and tighten Earth clamp not connected to work Connect the earth clam...
Page 27: ...anel adhesive sticker 6 30000103 Amperage knob 7 10052306 cable support assembly 8 10052508 rear plastic panel 9 10004949 ON OFF switch Part Number Description 10 10006650 Single phase rectifier bridg...
Page 28: ...anel adhesive sticker 6 30000103 Amperage knob 7 10042876 cable support assembly 8 10045764 rear plastic panel 9 10004949 ON OFF switch Part Number Description 10 10037345 Single phase rectifier bridg...
Page 29: ...3 UNI MIG Jasic Inverter MIG SWF Power Source Separate Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MI...
Page 30: ...ods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which have not been st...
Page 31: ...rinted Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld Mig Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Eatch Clamps...
Page 32: ...32 Notes...
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Page 36: ...166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns...
