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3

Contents

GENERAL INSTRUCTIONS

4

Information contained in the manual

4

Symbols

4

Storage

4

Storage after use

4

Disposal

4

Disposal of the machine

4

SAFETY

6

General Instructions

6

Warning for lifting and transportation

6

Warnings for installation

6

Intended use

6

Warnings for use

6

Safety during maintenance work

6

INTRODUCTION

7

Presentation of the system

7

DIRECT EXPANSION UNIT – AIR COOLED

10

Technical characteristics

10

DIRECT EXPANSION UNIT - WATER COOLED

10

Technical characteristics

10

DIRECT EXPANSION UNIT – AIR COOLED

11

Technical characteristics

11

DIRECT EXPANSION UNIT - WATER COOLED

11

Technical characteristics

11

Operating description

12

Name and description of the principle components

13

Checks to be made on delivery

16

Unloading the unit

16

Characteristics of the installation area

16

Positioning of the unit

16

Opening and removal of the front panel

17

Electrical connections

18

Internal protection panels

18

Connection to the drains

19

Refrigerant connections on air cooled units

20

Type of oil recommended with COPELAND compressors
22
ype of oil recommended with DANFOSS-MANEUROP
compressors

22

Connection for water cooled units

22

MANUAL START UP AND SHUT DOWN OF THE UNIT 23
SETTING AND ADJUSTMENT

24

Selecting the power supply of the fans

24

Setting the regulation and safety devices

27

Setting the pressostatic valve (optional on chilled water
cooled models only)

27

Setting the air flow sensor

27

Setting the dirty filter sensors

27

MAINTANENCE

28

Three-monthly checks

28

Controlli semestrali

28

Six-monthly checks

28

Annual checks

28

Checks to be performed every sixty months

28

Cleaning and repalcing the filters

28

Troubleshooting

29

CHILLED WATER UNIT – CENTRIFUGAL FANS

33

Technical characteristics

33

UNITA’ AD ACQUA REFRIGERATA - VENTILATORI
RADIALI CON TECNOLOGIA E.C.

34

Technical characteristics

34

Operating description

35

Name and description of the principle components

36

Checks to be made on delivery

38

Unloading the unit

38

Characteristics of the installation area

38

Positioning of the unit

38

Internal protection panels

40

Electrical connections

40

Connection to the water drain

41

Hydraulic connections

42

Filling the hydraulic circuit

42

Filling the primary circuit

42

Filling the hydraulic circuits of the conditioners

42

MANUAL START UP AND SHUT DOWN OF THE UNIT 43
SETTING AND ADJUSTMENT

43

Selecting the power supply of the fans

43

Setting the regulation and safety devices

46

Setting the air flow sensor

47

Setting the dirty filter sensors

47

MAINTENANCE

47

Three-monthly checks

47

Six-monthly checks

47

Annual checks

47

Cleaning and repalcing the filters

48

Servomotor and chilled water valve

48

Servomotor and hot water valve

48

Troubleshooting

49

ACCESSORIES

51

Humidifier

51

Operating principle

52

Feed water

52

Connections

52

Maintenance

53

Electric heaters

54

Temperature and humidity sensor

55

Connection to fresh air intake

56

Maintenance

56

Discharge temperature threshold sensor (only on
CHILLED WATER models)

57

Summary of Contents for Amico

Page 1: ...VERSION 1 2 DATE OCTOBER 2012 LANGUAGE ENGLISH AMICO Installation Manual AMICO...

Page 2: ...2 VERSION 1 2 DATE OCTOBER 2012 UNIFLAIR SPA POLICY IS ONE OF CONTINUOUS TECHNOLGICALINNOVATIONAND THE COMPANY THEREFORE RESERVES THE RIGHTTOAMENDANYDATAHEREIN WITHOUT PRIOR NOTICE GB...

Page 3: ...only 27 Setting the air flow sensor 27 Setting the dirty filter sensors 27 MAINTANENCE 28 Three monthly checks 28 Controlli semestrali 28 Six monthly checks 28 Annual checks 28 Checks to be performed...

Page 4: ...eneous material quantities for disposal or recycling These instructions are followed by a list of the possible typical CER 2002 codes to allow an easier disposal of the machine parts WARNING Observe t...

Page 5: ...semble the metal frame and proceed with the recycling of the metal alloy Materials electro mechanical elements iron wrecks WARNING The fans of some machine models are integral part of the carrying str...

Page 6: ...ft truck or any other lifting equipment or means of transport Adopt all of the cautions provided by the relevant safety standards in order to prevent any possible damage to people or objects Warnings...

Page 7: ...l environments characterized by the presence of equipment with a high technological content telephone and internet exchanges data processing centres meteorological rooms laboratories and climate contr...

Page 8: ...e plate which is placed in the electrical panel of the machine The model and any eventual accessories which are installed are indicated by an X in the corresponding box The plate carries the following...

Page 9: ...e h t s w o h s Y T I V A R G F O E R T N E C s e c r u o s t a e h m o r f y a w a d e r o t s e b t s u m t i n u e h t T A E H M O R F Y A W A P E E K t i n u d e g a k c a p e h t f o n o i t i s...

Page 10: ...CROLL Refrigerant R410A R410A R410A R410A R410A R410A R410A R410A Air flow m3 h 1626 1626 1731 1731 2977 3301 4482 4482 E S P Maximum 2 Pa 116 116 78 78 132 78 20 20 Minimum air flow 4 m3 h 1040 1040...

Page 11: ...igerant R410A R410A R410A R410A R410A R410A R410A R410A Air flow m3 h 1644 1644 1722 1722 3204 3439 4499 5202 E S P Maximum 2 Pa 193 193 155 155 178 123 153 40 Nominal water flow 3 1357 1354 1739 1704...

Page 12: ...ers to minimise noise levels Awide range of combinations is available to meet different site requirements WATER COOLED DIRECT EXPANSION UNITS DXW In the DX water cooled units the heat extracted from t...

Page 13: ...components G12 A D F1 A User terminal B Electrical panel door C Coverpanel D Electrical panel E Air Filter F Fans G Cooling circuit H Brazed plate heat exchanger present in chilled water models H U C...

Page 14: ...s to the electrical panel of the machine D5 D1 D2 D3 D6 D7A I D D7B D7C D7D C Cover panel Allow access to the internal components of the machine D Electrical panel D1 Magnetothermic auxiliary heater o...

Page 15: ...G6 Circuit Exit G7 Circuit entrance G8 Liquid receiver G9 Dehydration filter G10 Flow sight glass G11 Electronic thermostatic valve G12 Evaporating coil H Brazed plate heat exchanger present on water...

Page 16: ...floor stands supplied on request from Uniflair However the upflow units upwards air flow with air intake through the rear or front can also be installed on floors which are not raised The area of inst...

Page 17: ...thout using bases but only on upflow models upwards air flow with rear or frontal air intake Installation on this type of floor does not require any additional operation besides that of normal positio...

Page 18: ...the grounding system check that the voltage and network frequency correspond to those of the machine see identification label to access the electrical panel it is necessary to remove the front panel...

Page 19: ...ith an internal diameter of 22 mm To connect the auxiliary connections to the terminal board carry out the following procedures pass the cables through the power supply cable inlet D7B refer to the wi...

Page 20: ...s be protected from the sun A Discharge line B Liquid line C Thermal insulation Recommended connections SUA 0151 SDA 0151 SUA 0251 SDA 0251 SUA 0331 SDA 0331 SUA 0351 SDA 0351 SUA 0501 SDA 0501 SUA 06...

Page 21: ...d malfunctioning and to protect the compressor from unwanted liquid migration during start up G G3 G2 G G6 G7 U To connect the refrigerating circuit to the condensing unit proceed as follows check tha...

Page 22: ...rcuit is pre charged with nitrogen To load the refrigerant carry out the following procedure R410A open any shut off valves present in the machine to ensure that all of the components will be evacuate...

Page 23: ...l in the compressors warms up sufficiently open the shut off valves of the refrigerating circuits check that the remote condensers are powered on air cooled models check that the external dry coolers...

Page 24: ...t HARDWARE SETTING and confirm using the ENTER key using the UP or DOWN key select EVAPORATING FAN and confirm using the ENTER key set the amount and confirm using the ENTER key A2 A4 A5 A6 A7 A1 A3 U...

Page 25: ...9 117 100 308 254 204 174 132 S AC S WC 0501 0601 Air Flow m3 h 3000 3200 3700 4400 4482 Fan Speed Discharge static pressure Pa Pa Pa Pa Pa 53 70 134 100 80 182 167 101 85 183 173 125 100 190 178 135...

Page 26: ...0 80 354 274 239 201 150 85 406 325 290 252 201 S AV S WV 0331 0351 Air Flow m3 h 1940 2200 3205 3205 3440 Fan Speed Discharge static pressure Pa Pa Pa Pa Pa 47 22 55 93 53 70 249 210 18 18 75 305 265...

Page 27: ...en the suction and discharge of the fans depends on the air flow it may be necessary to calibrate the instruments after installation checking that the contact closes when the fans are in operation To...

Page 28: ...rption of the evaporating fan s check the fittings operation and absorption of the compressor s check and if necessary replace the seal of the refrigerant circuit s and tighten the joints and connecti...

Page 29: ...i M E L B O R P E S U A C E L B I S S O P N O I T C A E V I T C E R R O C K C E H C M O O R E H T O O T S I E R U T A R E P M E T H G I H l e n a p l o r t n o c e h t n o s g n i t t e s r e t e m a...

Page 30: ...A s n a f e h t o t y l p p u s r e w o p e h t k c e h C m r a l a r e t l i f y t r i d d e g g o l c e r a s r e t l i f r i a e h T B d e l b a n e n a e l c d n a e g d i r t r a c e h t f o t u...

Page 31: ...s s e r p t o n s i m e t s y s l o r t n o c e r u s s e r p g n i s n e d n o c e h T A y l t n e i c i f f e g n i n o i t c n u f e h t f o d n a r e s n e d n o c e h t f o n o i t c n u f n a f...

Page 32: ...d e n e v r e t n i s a h n o i t c e t o r p t i u c r i c t r o h s e h T A e h t f o e s u a c e h t k c e h c d n a h c t i w s c i t a m o t u a e h t t e s e R e h t k c e h c r o s s e r p m o...

Page 33: ...um air flow m3 h 10404 11504 19404 19404 3020 Power supply voltage V ph Hz 230 1N 50 230 1N 50 230 1N 50 230 1N 50 230 1N 50 Model 0200A 0250A 0300A 0400A 0600A 2 Height mm 1740 1740 1740 1740 1740 Wi...

Page 34: ...hout electrical heaters 3 Nominal air flow Maximum fan power supply 4 Minimum air flow only allowed for unit without electrical resistances Model 0200A 0250A 0300A 0400A 0600A 2 Height mm 1740 1740 17...

Page 35: ...rsion of AMICO has a relatively simple construction and gives outstanding reliability The microprocessor controls the modulating action of the 3 way or optional 2 way chilled water valve to give accur...

Page 36: ...ashes red A3 PRG key access to the configuration menu A4 ESC key exit from the screens A5 UP key scroll through the menu A6 ENTER key confirm A7 DOWN key scroll through the menu A User terminal B Elec...

Page 37: ...the room F1 Fan speed regulator D Electric panel D1 Magnetothermic auxiliary heater optional humidifier optional fans D2 Interface board D3 Dirty filter sensor D4 Air flow sensor D5 Main switch D6 Ter...

Page 38: ...opriate floor stands supplied on request from Uniflair However the upflow units upwards air flow with air intake through the rear or front can be installed also on floors which are not raised The area...

Page 39: ...r intake Installation on this type of floor does not require any additional operation besides that of normal positioning Installation of the floor stand To install the unit on the floor stand carry ou...

Page 40: ...the grounding system check that the voltage and network frequency correspond to those of the machine see identification label to access the electrical panel it is necessary to remove the front panel...

Page 41: ...hon To connect the auxiliary connections to the terminal board carry out the following procedures pass the cables through the power supply cable inlet D7B refer to the wiring diagram and carry out the...

Page 42: ...following flexible hoses to avoid the transmission of vibrations and to allow the unit to be moved three piece joints near the connections shut off valves to isolate the unit from the water circuit i...

Page 43: ...of the fans WARNING Before establishing the electrical connection make sure that the power supply is off Also ensure that it is not possible to reconnect the power during the operation WARNING In the...

Page 44: ...c pressure Pa Pa Pa Pa Pa 48 6 60 186 21 70 231 137 21 75 234 162 71 14 100 284 192 134 105 20 UNIT WITHOUT ELECTRICAL HEATERS UNIT WITH ELECTRICAL HEATERS Nominal speed 20Pa Minimum speed 20Pa Nomina...

Page 45: ...r Flow m3 h 3020 3500 4000 4200 4488 Fan Speed Discharge static pressure Pa Pa Pa Pa Pa 62 14 70 131 33 80 181 133 41 90 179 153 94 60 100 189 155 100 71 20 UNIT WITHOUT ELECTRICAL HEATERS UNIT WITH E...

Page 46: ...le pressure depending on the fan speed regulation S CCV200 Air Flow m3 h 1040 1370 1520 1610 1956 Fan speed Discharge static pressure Pa Pa Pa Pa Pa 49 26 60 129 20 69 226 116 57 19 80 346 237 178 140...

Page 47: ...resent see Annual checks Carry out the following checks annually repeat these checks on a six monthly basis check the varnish and the nuts and bolts check the hinges rabbets and gaskets check the cabl...

Page 48: ...To clean and replace the filters carry out the following procedures rotate the closing blocks of the front panel by one quarter of a turn and remove the panel to access the air filter memorize the dir...

Page 49: ...h t f o s n o i t c e n n o c l a c i r t c e l e e h t k c e h C e v l a v l o r t n o c l a u n a m e h t f o s n a e m y b e v l a v e h t n e p O b o n k e t n a n o i z n u f n o n e i v e r t a...

Page 50: ...h t o t y l p p u s r e w o p e h t k c e h C e h t f o n o i t n e v r e t n i e l b i s s o p d e k c o l b s i r e t l i f e h T B m r a l a s r e t l i f y t r i d n a e l c d n a e g d i r t r a...

Page 51: ...put U7 Drain U8 Feed water solenoid valve U9 Boiler cylinder electric drainage valve U10 Overflow pipe behind the cylinder U11 Amperometric transformer for measuring the current within the electrical...

Page 52: ...ed water for medium high level of conductibility of a humidifier with immersed electrodes Connections The installation of the humidifier requires connection to the feed tubes of the water drain 1 Valu...

Page 53: ...connectors of the electrodes unclip the cylinder fixing strap pull the cylinder upwards The steam cylinder can be used several times however limescale deposits into the cylinder obstruct the proper pa...

Page 54: ...elements the ionisation effect on the air is limited This heating system has two functions heating the air to arrive at the set point conditions post heating during the phase of dehumidification in s...

Page 55: ...f the unit WHITE wire element with the highest power 1 3 or 2kW based on the size of the unit RED wire standard The wires of each element are connected to the CR1 and CR2 connectors on the electrical...

Page 56: ...ng the installation phase connect a flexible circular duct with a diameter equal to 80mm to the nozzle which introduces the air into the fan compartment and secure the duct to the nozzle with a fixing...

Page 57: ...ue The sensor is connected to the microprocessor control system as described in the electrical diagram of the unit The sensor has a temperature range of 50 C and 50 C and a protection level of IP67 it...

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Page 59: ...59 THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANK...

Page 60: ...ax 39 049 5388212 info uniflair com uniflair com Owned and directed by Schneider Electric SA Registered office Administrative Headquarters Viale della Tecnica 2 35026 Conselve PD Italy P IVA 021607602...

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