Installation and Troubleshooting Guide
Zone
Logix
®
Plus
Smart Conveyor Control
Part # 301208
With
IntelliZone
Handling Technology
™
Page 1: ...Installation and Troubleshooting Guide ZoneLogix Plus Smart Conveyor Control Part 301208 With IntelliZone Handling Technology...
Page 2: ...a Motor 6 3 3 Select a Speed 7 3 4 Configure the Location 7 3 5 Configure the Operating Mode 7 3 6 Configure the Rotation 7 3 7 Configure Communications 7 3 8 Connect User Input Output 7 3 8 1 Entry...
Page 3: ...tive owners L I S T O F F I G U R E S Figure 1 ZoneLogix Plus Control Components 4 Figure 2 Firmware Version Display Example 10 Figure 3 ZIP Mode performance compared to ZPA Mode 11 L I S T O F T A B...
Page 4: ...ader plug included 4 Smart User Input Output Connection Header plug included 5 LED Indicators 6 Configuration Switches 7 Upstream Peer to Peer RJ 25 Connection 8 Downstream Peer to Peer RJ 25 Connecti...
Page 5: ...e pinout shown in Table 2 Sensor Connections Pinout A 2 pin Phoenix PT1 2 2 PVH 3 5 plug is supplied The control operates off a 22 to 28 Volt DC power supply The control reads the configuration switch...
Page 6: ...r Cable Orientation The Modular RJ 25 Cableis not provided 2 9 Mounting Plate Heat Sink This component is for mounting the control assembly to the conveyor frameusing two inch 6 35 mm bolts to keep th...
Page 7: ...Slug Mode Reverse Slug or Stand alone ZIP OFF No Effect ON Table 8 Singulation Type Selection Switch Settings 3 6 Configure the Rotation Identify the proper direction of rotation for the motor shaft...
Page 8: ...Slug a PNP input in one of two ways Alone Assert it by itself to cause the zone and all upstream zones to coast The motors will not be energized and will not provide any active braking power In Combi...
Page 9: ...When power is first applied each control goes through a self check and reports its firmware revision as described in 5 2 Firmware Version Display Beginning at the Exit end and then flowing zone by zon...
Page 10: ...shes in4 seconds Extremeover current Constantly ON The motor is stalled or the sensor is continuously blocked Check for mechanical obstructions 5 1 3 Motor LED Amber Constantly ON Motor current is at...
Page 11: ...must not be used in a Hazardous Location Cautions Warnings 1 Properly match the control s motor selection using control DIP Switches SW7 SW8 to the UniDrive motor that is being operated by the control...
Page 12: ...301208 July 23 2021 Page 12 Application Related ZPA vs ZIP ZPA Mode Standard Singulation compared to ZIP Mode showing the increased parcel throughput possible in ZIP Mode Figure 3 ZIP Mode Performanc...
