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K-Series | Version 1.03

Intended use

It is important to point out that the making of any unau-
thorised modifications or changes to the machine is not 
permitted.

Operating personnel must always ensure that the maxi-
mum load is never exceeded.

Personnel must not stand underneath a suspended load 
as this could come loose and fall. 

Personnel must not ride on or be lifted by the equip-
ment. Access to lifting equipment is not permitted.

2.6 Safety information for operating personnel

No operational mode which could compromise the 
safety of the chain hoist may be undertaken.

It is the responsibility of the operator to ensure that no 
unauthorised personnel work on the chain hoist (e.g. 
also by working on equipment in a manner contrary to 
authorised use).

It is the responsibility of the operator to check the chain 
hoist at least once before use (once a day) for externally 
apparent damage or defects and to report any changes 
(including to the way the machine is operating) which 
are likely to compromise safety.

It is the responsibility of the operator to ensure that the 
the chain hoist is operated only in perfect order and 
condition.

It is the responsibility of the operator to insist that oper-
ating personnel must wear protective clothing wherever 
necessary.

Under no circumstances must safety devices be re-
moved or put of operation (potential risk of serious 
crushing, danger to life). 

If it is necessary to remove any safety devices for fitting, 
repair or maintenance work, they must be re-installed 
immediately after maintenance or repair is complete

2.7 Checks

Hoisting cables are classed as a load-carrying device 
requiring inspection. For this reason, the following 
guidelines issued by the trade association central office 
for accident prevention regarding steel cables used in 
lifting operations must be complied with: DIN 685 Part 5 
Nov. 1981, UVV, BGV D8 (VBG 8 April 1997) and UVV, 
BGV D6 (VBG 9 April 2001) and DIN EN 818-7 Septem-
ber 2002.

A record of maintenance and inspections carried out 
must be entered in the crane inspection log book (e.g. 
any adjustment to the brakes or clutch). 

3

Intended use

The chain hoist must only be used for lifting and           
lowering of machines up to the maximum specified load. 

The chain hoist may be operated only by personnel who 
have been trained in its use.

The proper use also includes observing all indications in 
these operating instructions. Any use beyond the proper 
use or any other use is regarded as misuse. 

Under no 

circumstances may personnel be lifted. Use of the de-
vice in other areas and for other purposes is considered 
improper use.

Stürmer Maschinen GmbH accepts no liability for any 
constructional or technical modifications carried out on  
the chain hoist. 

Any claims due to damages because of not intended 
use are excluded.  

3.1 Foreseeable misuse

If the intended use is observed, any reasonably foresee-
able misuse which could lead to hazardous situations 
with personal damage is impossible with the chain hoist.

3.2 Residual risks

Even if all safety regulations are observed a residual risk 
in the operation the chain hoist will remain, as described 
below. 

All persons working with the chain hoist must be aware 
of these residual risks and follow the instructions which 
prevent any accidents or damage caused by these re-
sidual risks. 

- Risk of crushing of upper and lower limbs while 

equipment is operating. 

- During set-up and adjustment works it may be-

come necessary to remove safety devices in-
stalled by the customer. This causes different re-
sidual risks and hazard potentials each operator 
must be aware of.

Read operating instruction

The operating instructions must be read and under-
stood before commissioning.

Summary of Contents for 6171001

Page 1: ...K S ERIES Chain Hoist K 1001 Operating Instructions Chain Hoist K 1001 K 2001 K 3001 K 5001 K 10001...

Page 2: ...o technical modifications and error Content Introduction 3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating com...

Page 3: ...sing the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summaris...

Page 4: ...respond to the cur rent status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation tr...

Page 5: ...wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is...

Page 6: ...accident prevention regarding steel cables used in lifting operations must be complied with DIN 685 Part 5 Nov 1981 UVV BGV D8 VBG 8 April 1997 and UVV BGV D6 VBG 9 April 2001 and DIN EN 818 7 Septem...

Page 7: ...n to a materials recycling depot to be disposed of Type K 1001 K 2001 K 3001 Load carrying capacity t 1 2 3 Stroke mm 3000 3000 3000 Min hook to hook distance 317 414 465 Lifting force 320 N 365 N 385...

Page 8: ...he load Falling loads can cause serious injury or death Overload is vorbidden Check that the load never exceeds the maximum load stated on the name plate Never rock the lifted load Never stand linger...

Page 9: ...d Wear safety boots Wear protective clothing NOTE Operating personnel must be familiar with the oper ation and functions the chain hoist and the safety regulations pertaining to it The operator is res...

Page 10: ...igns of wear Step 3 Always ensure that all safety information on the the chain hoist is clearly legible Visual inspection and maintenance Wear protective gloves NOTE Never use strong cleaning agents t...

Page 11: ...ff chain links stiffened chain links When changing the chain check the chain guide and replace if necessary Fig 7 Chain dimensions Wear measurement and replace of the load hook Fig 8 Dimension of the...

Page 12: ...ok Fig 11 Dimension of the hole Pin hole Load hook Pin hole Hook Wear measurement and replace the Brake system Ratchet The brake discs must be replaced as soon as the mate rial thickness standard valu...

Page 13: ...equipment and the com pleteness of the test book If a test period of the max one year is adhered to the operator can assume that this period is adequate Checking the chain hoist must be verified by a...

Page 14: ...nd year of manufacture on the type plate fixed to the chain hoist Example The ratchet disc for the chain hoist must be ordered The ratchet disc has number 17 in the spare pars dra wing Type of device...

Page 15: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Page 16: ...t Serial number ______________________ Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their...

Page 17: ...ary 200 h as nec essary annu ally Oil of the gearing and bearing Function test of the brake system Cleaning of the brake disc Wear test of the brake disc Replace of the brake disc Wear measurement ot...

Page 18: ...www unicraft de...

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