background image

Bulletin 30-015.003 

 

Copyright © 2017 Unico Inc.  

 

Page 11 

SEQUENCE OF OPERATION 

The  sequence  of  operation  depends  on  the  options 
installed  and  type  of  control  thermostat  used.  Most 
thermostats  have  a  fan  AUTO-ON  switch. When  the 
fan switch is set to ON, the “G” circuit is closed and 
the blower relay is energized. The indoor blower starts 
after  about  a  45  second  delay.  The  following 
paragraphs  describe  the  sequence  of  operation  when 
the fan is set to AUTO. If the fan switch is set to ON, 
the  sequence  is  the  same  except  the  “G”  circuit  is 
always closed and the indoor fan is always operating.  

Cooling  Cycle  (A/C  or  Heat  Pump).

  When  the 

thermostat  calls  for  cooling,  the  “Y”  and  the  “G” 
circuits  are  closed,  and  a  24  V  signal  is  sent  to  the 
compressor contactor in the outdoor unit and fan relay 
in the indoor unit. After about 45 seconds, the indoor 
blower  starts.  At  the  same  time,  the  compressor  and 
outdoor  fan  also  start.  Depending  on  the  control 
circuitry in the outdoor unit, there may be a time delay 
before  the  outdoor  unit  starts.  If  the  system  was  just 
turned  off,  the  time  delay  could  be  as  much  as  five 
minutes. The cooling system is now operating. 

For  heat  pump  thermostats  setting  the  switch  to 
‘cooling’ immediately closes the “O” circuit, which is 
used  to  energize  the  reversing  valve  solenoid  if 
required by the heat pump. Otherwise, the “B” circuit, 
which  closes  when  switched  in  heating,  is  used  to 
energize  the  reversing  valve  solenoid.  (Refer  to  the 
heat  pump  manufacturer’s  instructions  to  see  which 
mode the solenoid needs to be energized – whether in 
heating or cooling.)  

When the thermostat is satisfied, the 24 V signals open 
and  the  outdoor  unit  stops.  The  indoor  blower 
continues to operate for about 40 seconds, then stops. 
The system is now off.  

Heating  Cycle  (Heat Pump).

  Setting  the  thermostat 

to HEATING will automatically switch the reversing 
valve  solenoid.  This  setting  closes  the  “B”  circuit 
which sends a 24V signal to energize the solenoid if 
required by the heat pump. Otherwise the “B” circuit 
is  not  used  and  the  solenoid  is  not  energized  during 
heating. 

When the thermostat calls for heating, the “Y” and “G” 
circuits  are  closed,  sending  a  24  V  signal  to  the 
compressor contactor in the outdoor unit and the fan 
relay in the indoor unit. This starts the indoor blower 
and  the  outdoor  compressor  and  blower.  There  is  a 
time delay of about 45 seconds for the indoor unit. The 
heating system is now operating in stage one.  

If  the  first  stage  does  not  satisfy  the  thermostat,  the 
second  stage  thermostat  calls  for  more  heat.  This 
closes the “W2” contacts and energizes the sequencer 
for electric heat. When the second stage thermostat is 

satisfied, the “W2” circuit is broken and the sequencer 
is de-energized. The electric heating system is now off.  

When the first stage thermostat is satisfied, the 24 V 
signals  open  and  the  outdoor  unit  stops.  The  indoor 
blower continues to operate for about 45 seconds, then 
stops. The system is now off.  

Heating Cycle (Electric Heat).

 When the thermostat 

calls for heating, the “W2” and “G” circuits are closed. 
The  W2  circuit  completes  the  24V  signal  to  the 
sequencer in the electric duct heater, which cycles on 
the  electric  heating  elements.  The  heating  system  is 
now operating. 

When the thermostat is satisfied, the 24 V signals open 
and the indoor blower stops after about 40 seconds. At 
the  same  time  the  sequencer  cuts  the  power  to  the 
electric elements. The system is now off.  

Heating  Cycle  (Hydronic  Heat). 

When  the 

thermostat calls for heating, the “W1” circuit brings on 
the fan at low speed and “W2” at full speed. The HotW 
relay is used to energize either a boiler, valve, or pump. 
For  ‘combo’  systems,  where  potable  water  is 
circulated  through  the  hot  water  heating  coil,  it  is 
necessary to ensure that the water is never stagnant in 
the  coil.  The  switch  will  activate  a  timer  so  that  the 
HotW  relay  will  energize  a  pump  to  circulate  water 
once per day for 5 minutes regardless.  

If an aquastat is utilized between R and aqua, the fan 
relay  circuit  will  remain  open  until  the  aquastat  is 
closed.  R-Aqua  allows  the  HotW  relay  to  function 
without an optional aquastat. If an aquastat is used, this 
jumper must be removed. 

When the thermostat is satisfied, the 24 V signal to the 
heat  relay  opens  the  HotW  circuit  which  stops  the 
pump or closes a valve. The fan circuit opens and de-
energizes  the  fan  relay.  After  about  45-seconds  the 
blower stops. 

CHECKING AIRFLOW 

CAUTION. 

DO 

NOT 

OPERATE 

BLOWER WITH FREE DISCHARGE OR 
LOW  STATIC  PRESSURES  (BELOW  1 
INCH  WC  (250  Pa))  TO  PREVENT 
MOTOR FROM OVERLOADING.  

After  the  system  is  installed  and  before  charging 
system, check for proper airflow. Record the plenum 
static  pressure.  With  this  information,  the  amount  of 
airflow can be determined by counting the flashes on 
the SCB.  

As a recommended further check on airflow, use the 
Turbo-Meter  (Davis  Instruments  Catalog  No. 
DS105I07)  to measure the CFM from each outlet. This 
hand  held  vane  type  velocity  meter  that  fits  directly 

Summary of Contents for V2430

Page 1: ...VERTICAL AHU INSTALLATION MANUAL BULLETIN 30 015 003 ...

Page 2: ...ON 6 PIPING 7 SEQUENCE OF OPERATION 11 CHECKING AIRFLOW 11 CHARGING A COOLING SYSTEM 12 CHARGING A HEAT PUMP SYSTEM 14 Certified to UL Standard 1995 Conforms to CAN CSA Standard C22 2 NO 236 Unico products comply with the European regulations that guarantee product safety ...

Page 3: ...m includes the blower motor and a cooling coil For the heating and cooling system both coils are provided The cooling coil is a heat pump coil B Style or E Style All insulated Unico System Vertical air handlers feature closed cell insulation for improved sound attenuation There is no exposed insulation The Unico System is a complete indoor comfort system that includes an indoor fan coil unit and s...

Page 4: ...erant coil so it is very important to verify that the air temperature leaving the refrigerant coil is always greater than 32 F If not or if unsure install an averaging air temperature thermostat on the front of the hot water coil to automatically shut down the system should the air entering the hot water coil fall below 35 F The same must be done if bringing in fresh outside air that could be belo...

Page 5: ...e unit high enough in the secondary drain pan for the drain line to clear the side DUCT CONNECTION Supply Plenum The unit must have a plenum attached to the blower discharge The plenum can be most any type of duct provided it is the correct size and is insulated The EC motor is variable speed so no restrictor plate is required The supply duct attaches to the air handler with a supply adapter sold ...

Page 6: ...th acoustical insulation typically duct liner The minimum height of the plenum duct is shown in figure 5 Figure 5 Minimum duct return Although Unico only supplies a single return system the return system can be redesigned for multiple returns The return duct system is not high velocity Therefore the return system static pressure should not exceed 0 15 inches of water column Generally this means si...

Page 7: ...EVENT THE FORMATION OF OXIDES The refrigerant lines are copper flare connections The sizes are shown in Table 4 Refer to the condensing unit manufacturer s instruction for proper line sizing information based on distance from condenser Table 3 Liquid and Suction line size Model Size Liquid line Vapor line 2430 3036 3642 1 4 Flare 3 8 Flare 3 8 Flare 1 2 Flare 5 8 Flare 3 4 Flare Install a liquid l...

Page 8: ...nnections by charging the system with 150 psig of dry nitrogen and check for leaks at all connections Locate the bulb at the 2 4 8 and 10 o clock position on a horizontal straight section of the suction line Attach the bulb to the tubing with the two pieces of cork tape that are provided Figure 12 For satisfactory expansion valve control good thermal contact between the bulb and the suction line i...

Page 9: ...ulated to prevent freezing If the coil will not be used for an extended period of time during cold temperatures drain the system then flush with a glycol solution Wiring WARNING DISCONNECT ELECTRICAL SUPPLY BE FORE WIRING UNIT TO PREVENT INJURY OR DEATH FROM ELECTRICAL SHOCK All electrical wiring must comply with all local codes and ordinances Make electrical connection in accordance with the wiri...

Page 10: ...Bulletin 30 015 003 Copyright 2017 Unico Inc Page 10 Figure 14 Wiring Schematic 230V ...

Page 11: ...ndoor unit The heating system is now operating in stage one If the first stage does not satisfy the thermostat the second stage thermostat calls for more heat This closes the W2 contacts and energizes the sequencer for electric heat When the second stage thermostat is satisfied the W2 circuit is broken and the sequencer is de energized The electric heating system is now off When the first stage th...

Page 12: ... want it and cut or punch a small hole in the duct Make the hole the same size as the metal tube to prevent leakage Insert the metal tube one inch 25 mm so that the tip of the tube is flush to inside wall of the duct and perpendicular to the air stream as shown in Fig 13 Attach the metal tube to the manometer using a rubber hose usually supplied with the manometer Record the pressure Note If the t...

Page 13: ...be insulated or strapped to the suction line and both insulated The same problem can occur for long refrigerant lines in this case increase the size of the liquid line to reduce the pressure drop CAUTION TO MAINTAIN PROPER HEAT PUMP OPERATION DO NOT STRAP THE LIQUID AND SUCTION LINES TOGETHER FOR HEAT PUMP SYSTEMS Superheat Method Do not charge the system based on superheat Superheat measurements ...

Page 14: ...se it is overcharged if the system was charged during cooling Likewise the system may cycle on the anti frost control because of a low refrigerant charge if the system was charged during heating To compensate for this charge difference some outdoor unit manufacturers have a charge compensator device that stores charge while in heating mode Unfortunately there are no add on devices to accomplish th...

Page 15: ...pump section being used Table 5 R410A Saturation Pressure Temperature F psig C kPa gauge 0 48 4 18 330 2 51 1 17 347 4 53 8 16 363 6 56 6 15 380 8 59 4 14 398 10 62 4 13 416 12 65 4 12 434 14 68 6 11 453 16 71 8 10 473 18 75 1 9 493 20 78 5 8 513 22 82 1 7 534 24 85 7 6 556 26 89 4 5 578 28 93 2 4 601 30 97 2 3 624 32 101 0 2 648 34 105 0 1 673 36 110 0 0 698 38 114 0 1 723 40 119 0 2 750 42 123 0...

Reviews: