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UNI-TROL PO-22H, Instruction Manual

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WHEEL RIM STRAIGHTENING MACHINE

Model PO-22H 

Instruction Manual

“UNI-TROL” Co.Ltd.
Ul. Estrady 56
01-932 Warsaw, Poland
tel./fax (+4822) 817 94 22 & 834 90 13 (14)

Summary of Contents for PO-22H

Page 1: ...WHEEL RIM STRAIGHTENING MACHINE Model PO 22H Instruction Manual UNI TROL Co Ltd Ul Estrady 56 01 932 Warsaw Poland tel fax 4822 817 94 22 834 90 13 14 ...

Page 2: ...Operation Manual WHEEL RIM STRAIGHTENING MACHINE Model PO 22H Serial number Production date MANUFACTURER UNI TROL Co Ltd Ul Estrady 56 01 932 Warsaw Poland tel fax 4822 817 94 22 834 90 13 14 2 ...

Page 3: ...L 9 RECOMMENDATIONS ON FIRE FIGHTING EQUIPMENT 10 0 TECHNICAL DESCRIPTION 10 1 GENERAL INFORMATION 10 2 TECHNICAL DATA 10 3 ELECTRICAL SYSTEM 10 4 HYDRAULIC SYSTEM 11 0 WHEEL RIM STRAIGHTENING MACHINE OPERATION 11 1 GENERAL PROTECTION INSTRUCTIONS 11 2 MOUNTING AND DEMOUNTING SYSTEM OPERATION 11 3 SENSOR 11 4 CORRECTION 12 0 WHEEL RIM SPREADING DEVICE 13 0 ACCESSORIES 14 0 HEALTH AND SAFETY REGULA...

Page 4: ...ns on its packaging Transportation must be carried with a fork lift Check if the fork lift operator has got the necessary licence After unpacking the machine make sure there is a manual inside and check if the machine s subassemblies are complete with no visible damage After unpacking the machine the packaging must be put in a place which is not accessible for children or animals The machine is pa...

Page 5: ...king improperly turn it off and call the customer service Remove from the machine s surrounding all the items which may be hazardous during operation Make sure there is no oil on the floor which may be hazardous for the operator For protection from dust and other externals the operator must wear a special clothing goggles and protective gloves During work you must take off your bracelets rings wat...

Page 6: ... with oil wear special clothing put protective covers on the equipment wash your hands often with soap and water do not use any irritating clining materials or solvent which remove the protective layer from your epidermis of hands do not dry your hands with dirty or oiled cloths change the clothing which is soaked with oil and put on a clean work clothing everyday do not smoke or eat with your han...

Page 7: ...d when the fire is modest Inflammable liquids Water fire extinguishers NO Foam fire extinguishers YES Dry chemical fire extinguishers YES CO2 fire extinguishers YES Electric devices Water fire extinguishers NO Foam fire extinguishers NO Dry chemical fire extinguishers YES CO2 fire extinguishers YES WARNING The above given recommendation are of a general character These are general principles for f...

Page 8: ...d The straightening machine is supplied with the working tools of different shapes to repair various deformations a set of centring rings to repair rims with different diameters of central holes a device to locate rim deformations mounting mechanical pressures with regulated set bolts a lever for preliminary rim straightening 10 2 TECHNICAL DATA rim diameters range 10 22 maximum pressure in the hy...

Page 9: ... straightening machine model PO 22H 1 Control panel 2 Electrical box 3 Main switch 4 Cable connector 5 Tools box 6 Hydraulic pump box 7 Mounting adapter 8 Centring ring 9 Straightening hydraulic piston 10 Lathe adapter ...

Page 10: ...rection of the servo motor pistons movement The straightening piston s control chamber is switched by means of the hand lever while the adapter piston s chamber by means of the electromagnets switched on by the control panel The capacity of the oil tank on the hydraulic pump is about 8 litres The oil level is checked on the oil indicator figure 3 The hydraulic system s scheme is presented in the f...

Page 11: ...ng correction meet the instructions of the manufacturer Before operation check the indicator of the oil level of the hydraulic pump Make sure the motor is turning in the right direction If the machine is not working properly turn it off and call for the technical service In case of sudden accidents and or during the machine s inspection press the emergency stop ENERGIA STOP button Do not modify th...

Page 12: ...ROL PANELS 1 Emergency stop button 2 Hydraulic pump switch 3 Drive motor switch 4 Hydraulic adapter connecting clamping button 5 Hydraulic adapter disconnecting loosening button 6 Electrical system signal LED diode ...

Page 13: ...13 Fig 3 Hydraulic pump oil level hydraulic pump ...

Page 14: ...per mechanical pressure Fig 4 no 1 for the rim which is going to be straightened On the spindle Fig 4 no 2 slide the centring ring Fig 4 no 3 with the outer diameter adapted to the diameter of central hole of rim 14 Fig 4 Mounting a wheel rim on the machine s spindle straightened wheel rim ...

Page 15: ...After finding and marking a desired places of flaws of rim can begin to correct them The operator must equipe the straightening piston in working tools adequate to eliminated fault of rim Next the operator must find adequate point of support or point of fixing of straightening piston Choice mentioned points must be adequted to use a proper force of straightening piston directed on the contrary to ...

Page 16: ...16 ...

Page 17: ...13 0 Accessories standard equipment 17 1 Machine s frame 2 Straightening piston 3 Support 4 Lever 5 Spreading hook 6 Bolt Fig 5 Hook device ...

Page 18: ...1 15 Centring ring D 63 3 mm 1 16 Centring ring D 60 mm 1 17 Centring ring D 59 5 mm 1 18 Centring ring D 72 mm 1 19 Centring ring D 66 5 mm 1 20 Centring ring D 66 mm 1 21 Centring ring D 57 mm 1 22 Centring ring D 56 5 mm 1 23 Centring ring D 54 mm 1 24 Centring ring D 65 mm 1 25 Centring ring D 58 mm 1 26 Centring ring D 59 mm 1 27 4 bolt mechanical pressure D 140 mm 1 28 5 bolt mechanical pres...

Page 19: ...condition confirmed with the medical certificate you are over 18 years old you have the permission of your direct supervisor foreman to operate the straightening machine 2 You must not start work if you have any doubts about its safety 3 You must ask your direct supervisor for comprehensive instructions to solve any difficulties or clear any doubts 3 Operation of the straightening machine can be c...

Page 20: ...curately according to the current manufacturing process do only the tasks ordered by the direct supervisor report all the work accidents immediately to the direct supervisor in case of a work accident leave your work place in the same condition in which the accident happened until the emergency team arrives in case of any doubts concerning safe task fulfilment listen to the instructions of your su...

Page 21: ...12 RELAY CONTROL TIME RELAY 13 FAN 14 RECTIFIER 15 EMERGENCY STOP BUTTON ENERGIA STOP 16 WARNING LIGHT 17 TRANSFORMER 400 V 24 V 18 MAIN SWITCH 21 ...

Page 22: ... CAUTION The following control parts used twice in the straightening machine are not shown in the scheme 5 hydraulic pump switch 9 hydraulic adapter demounting switch 10 hydraulic adapter mounting switch 15 emergency stop ENERGIA STOP ...

Page 23: ...lter 2 Motor pump assembly 3 Monoblock two chamber hydraulic divider 4 Rotating joint 5 Adapter servo motor 6 Straightening piston Fig 7 Hydraulic system scheme of the straightening machine with the monoblock two chamber hydraulic divider ...

Page 24: ...17 Picture catalogue of spare parts 24 Working tools S shaped working tool Angle working tool Hammer working tool Rods for working tools Middle rod l 178 Middle rod l 96 ...

Page 25: ...17 Picture catalogue of spare parts 25 Preliminary straightening lever Nut of adapter M27x2 Locking washer Scriber LIMIT measurement support magnetic mount ...

Page 26: ...ue of spare parts 26 Hub 02 09 00 11 Spring stopper ring Z 65 Spring stopper ring Z 10 Sealing ring 9x3 5x3 5 Disc 02 09 00 21 Lever 02 09 05 00 5 bolt mechanic pressure with regulated setting of bolts from Ø 92 to Ø 140 ...

Page 27: ...spare parts 27 Sealing ring 9x3 5x3 5 Spring stopper ring Z 65 Z 65 Spring stopper ring Z 10 Z 65 Hub 02 09 00 11 Disc 02 09 00 22 Lever 02 09 05 00 4 bolt mechanical pressure with regulated setting of bolts from Ø 92 to Ø 140 ...

Page 28: ...talogue of spare parts 28 Universal mechanical pressure with regulated setting of bolts from Ø 92 to Ø 210 Hub 02 09 00 11 Spring stopper ring Z 65 Z 65 Sealing ring 6 1x1 8 1 item Disc 02 09 00 23 Lever 02 09 05 00 ...

Page 29: ...PN EN ISO 13857 2010P Safety of machinery Safety distances to prevent reaching the upper limbs and lower the danger zones oryg PN EN 349 A1 2010P Safety of machinery Minimum gaps to avoid crushing of parts of human body oryg PN EN 60204 1 2010P Safety of machinery Electrical equipment of machines Part 1 General requirements oryg PN EN 61293 2000P Marking of electrical equipment with ratings relate...

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