Uni-Mig KUMJRRW180CA Operating Manual Download Page 1

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Please read and understand this instruction manual carefully
before the installation and operation of this equipment.

OPERATING MANUAL

KUMJRRW180CA

Welding Guns Of Australia PTY LTD 2012

YEARS

Warranty

(Power Source)

Summary of Contents for KUMJRRW180CA

Page 1: ...read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUMJRRW180CA Welding Guns Of Australia PTY LTD 2012 YEARS Warranty Power...

Page 2: ...aluable towards the evolution and future development of our equipment range This experience gives us the inside knowledge on what the arc characteris tics performance and interface between man and mac...

Page 3: ...rotected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized...

Page 4: ...plode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physic...

Page 5: ...ge Supply Regarding the power supply voltage range of the machine please refer to Main parameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage...

Page 6: ...s superb and delivers perfect arc ignition every time without any sticking of the tungsten electrode to the work piece a remarkably smooth stable arc produces high quality TIG welds The ARC180 is an e...

Page 7: ...or Switch Negative Output Terminal Positive Output Terminal Primary Power LED Thermal Alarm LED Primary Input Power Lead On Off Power Switch Rear Machine Layout Description Front Machine Layout Descri...

Page 8: ...Place the electrode into the electrode holder and clamp tight 5 Strike the electrode on the work to create the arc and hold the electrode steady to maintain the arc 6 Hold the electrode slightly abov...

Page 9: ...metal to the molten pool These additional functions are provided mainly by the cover ing on the electrode MMA Manual Metal Arc Welding One of the most common types of arc welding is manual metal arc w...

Page 10: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand f...

Page 11: ...itable for hardfacing of parts subjected to heavy abrasion with moderate impact Required hardness and abrasion resistance can be obtained in the first layer even on low alloy steels The hardfacing lay...

Page 12: ...ne of the TIG torch to regulator and connect the regulator to the gas cylinder Carefully open the gas cylinder valve and set the flow rate to between 8 10 l min 5 Set the welding current using the amp...

Page 13: ...all movement rotate the Gas Cup forward so that the Tungsten Electrode touches the work piece 10 Now rotate the Gas Cup in the reverse direction to lift the Tungsten electrode from the work piece to c...

Page 14: ...ypes DC TIG welding is also the cleanest weld with no sparks or spatter LIFT ARC IGNITION for TIG tungsten inert gas Welding Lift Arc is a form of arc ignition where the machines has low voltage on th...

Page 15: ...pool Travel direction Angle torch Add TIG filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG...

Page 16: ...or its use Ceriated Color Code Orange Ceriated tungsten electrodes AWS classification EWCe 2 contain a minimum of 97 30 percent tungsten and 1 80 to 2 20 percent cerium and are referred to as 2 percen...

Page 17: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...

Page 18: ...WELDING TORCH Rating 150Amp DC 105Amp AC 35 duty cycle For use with non gas solenoid machines Spare Parts Part Number Description 1 WP17V Torch head WP17VF Torch head flexible 2 57Y02 Back cap long 3...

Page 19: ...na Nozzle 19mm 12 Part Description 10N49L Long Alumina Nozzle 8mm 5L 53N48L Long Alumina Nozzle 10mm 6L 53N47L Long Alumina Nozzle 11mm 7L Part Description 54N01 Gas Lens Gasket Part Description 45V25...

Page 20: ...tion Possible Reason Suggested Remedy Insuf cient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the corr...

Page 21: ...e metal Remove materials like paint grease oil and dirt including mill scale from base metal Contaminated ller wire Remove all grease oil or moisture from ller metal Incorrect ller wire Check the ller...

Page 22: ...nd re grind the tungsten Incorrect tungsten size and or tung sten being used Check and change the size and or the tungsten if required Loose connection Check all connectors and tighten Earth clamp not...

Page 23: ...nt panel adhesive sticker 6 10043028 Amperage knob 7 10042673 cable support assembly 8 10037835 rear plastic panel 9 10004957 ON OFF switch Part Number Description 10 10006650 Single phase rectifier b...

Page 24: ...Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source...

Page 25: ...you have acquired Goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australia and is therefore also entitled to a...

Page 26: ...ons Improper installation Use of non authorised non standard parts Abnormal product performance caused by any ancillary equipment interference or other external factors Failure or any breakage caused...

Page 27: ...onsumables to suit such as Input Cord Inter connecting Cord Triggering Cable This Warranty does not cover products purchased From a non authorised UNI MIG UNI TIG UNI PLAS UNI FLAME TECNA T R HIT 8SS...

Page 28: ...166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns...

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