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PRO 56

Uni-Hydro Manual

Page -11-

TROUBLESHOOTING

SYMPTOMS

TROUBLE SHOOTING CAUSES

CORRECTIONS

Machine runs, but 
doesn’t function

Electrical wiring problem

Have electrician check and 
correct

Machine lacks power

Low hydraulic oil level, faulty 
hydraulic pump linkage, faulty 
hydraulic spool valve, pump or 
electric motor

Isolate and correct as 
necessary

Machine leaks oil

Faulty hose and or hose ends, 
reservoir overfilled, damaged 
O-ring, cracked piston or 
scarred piston wall

Isolate and correct as 
necessary

Machine will not 
complete stroke

Foot pedal not fully released

Adjust stroke control; See 
Stroke control adjustment

Punch keeps breaking in 
shank

Stripper Assembly

Assure stripper is not bent 
or misaligned

Punch tip shatters

Bar not being held level 
with die stand

Punch jam nut shatters

Stripper Assembly

Operating stripper is not 
installed on machine

Loose punch plunger

Adjust front set screws on 
punch jig

Summary of Contents for PRO 56

Page 1: ...ure an unparalleled legacy we encourage our clients to be fully versed and knowledgeable about the intricate workings of this model To ensure this heritage we have included complete part and assembly...

Page 2: ...ration 5 Notcher Station Operation 5 Bar Shear Operation 5 6 MAINTENANCE 6 7 Punch Installation 6 Double Locking the Punch 6 Removing and Replacing Angle and Bar Blades 7 Standard Angle Shear 7 Machin...

Page 3: ...er Rod Blade Set with Hardware 2756 35 Sever Channel 2 x 3 Blade Set with Hardware 4431 36 Sever Channel 4 Blade Set with Hardware 4432 37 Square Notcher 1 3 4 x 2 x 1 4 1276 38 Coper Notcher 3 x 3 x...

Page 4: ...ASSY PAGE Grease Bank Kit 1341 59 Remote Mechanical Foot Control Complete 2555 60 L 100 Series Punch Nut Wrench 4797 61 Retainer Nut Wrench 0669 62 Decal Placement 63 Decal Kit 4849 64 Tonnage Chart...

Page 5: ...uctions SAFETY Throughout this manual safety mechanical and some general information is emphasized WARNING or CAUTION identify safety messages and indicate a safety message follows that must be read a...

Page 6: ...elivery immediately They are solely responsible for all shipping damages 3 Locate the punch and dies snap ring attached and install the Punch and Die assembly refer to Punch Installation IMPORTANT Mod...

Page 7: ...OPERATION CAUTION Always wear safety glasses during operation and use any other safety related equipment that contributes toward prevention of personal injury 1 Ensure others are clear of the ironwork...

Page 8: ...hear angle shear and punch work areas during operation Keep bystanders away while operating and stop the ironworker before leaving it unattended STROKE CONTROL ADJUSTMENT 1 Locate the stroke control h...

Page 9: ...m the housing coat the blades with a light film of oil and re install refer to Removing and Replacing Sever Angle Blades NOTCHER STATION OPERATION CAUTION Never cut less than half the width of top bla...

Page 10: ...and Allen screw tighten the side set screw with an Allen wrench 3 With stamped die size facing upwards insert die into die holder and tighten the side set screw with an Allen wrench 4 Completely loose...

Page 11: ...blades to remove blades 3 Install the replacement blades block mounting bolts and set screws Tighten all fasteners to secure assembly NOTE A spacer plate is required with blades Install in front of ho...

Page 12: ...S WARNING Be careful working around hydraulic systems as components may be under extreme pressure Fluid escaping under pressure from a very small hole can be almost invisible and have sufficient force...

Page 13: ...reservoir 1 Flush the reservoir and add approximately 3 8 gallons of No 36 Viscosity non foaming hydraulic oil or equivalent 2 When fresh oil has been added start and briefly run the machine to circul...

Page 14: ...6 4 1 4 6 5 1 5 7 6 2 6 7 7 2 7 7 8 2 7 10 12 10 GA 1 3 2 4 6 5 3 5 9 6 6 7 3 7 9 8 6 9 2 9 9 10 6 10 13 15 5 32 2 3 5 4 6 1 6 9 7 7 8 4 9 2 10 10 7 11 5 12 3 11 16 19 3 16 2 8 6 4 7 4 8 3 9 2 10 1 1...

Page 15: ...leaks oil Faulty hose and or hose ends reservoir overfilled damaged O ring cracked piston or scarred piston wall Isolate and correct as necessary Machine will not complete stroke Foot pedal not fully...

Page 16: ...particles of punched material adhere or cling to the surface of the punch These particles build up on the surface of the punch which then causes the punch to strip hard and finally break It is necessa...

Page 17: ...TS IN MATERIALS AND WORKMANSHIP THIS WARRANTY DOES NOT APPLY TO MACHINES AND OR COMPONENTS WHICH HAVE BEEN ALTERED CHANGED OR MODIFIED IN A WAY OR SUBJECTED TO ABUSIVE AND ABNORMAL USE INADEQUATE MAIN...

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Page 44: ...0668...

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Page 46: ...PIPE NOTCHER DIE SET 1 5 3091 1 1 2 SCHEDULE 80 PIPE NOTCHER DIE SET 1 6 3093 2 SCHEDULE 80 PIPE NOTCHER DIE SET 1 7 3082 1 2 SCHEDULE 40 PIPE NOTCHER DIE SET 1 8 3084 3 4 SCHEDULE 40 PIPE NOTCHER DIE...

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Page 70: ...nch or power cavity For 3 x 3 x angle 3 x 3 x 4 x 4 x 3 x 3 x 4 x 4 x 3 x 3 x 4 x 4 x Square Notcher notcher station punch or power cavity 1 3 4 x 2 x 2 x 3 x 3 8 2 x 3 x 3 8 3 x 3 x 3 8 2 x 3 x 3 8 3...

Page 71: ...nut sizes Use when punching with oversize punches Offset die stand is required when punching close to the web on angle Can be custom built to your specifications if you tell us a size of angle being...

Page 72: ...Extends table from 3 to 12 For shearing up to 6 long pieces For Accurate High Production Punching For greasing fittings under covers without removing covers Catches drop pieces from the bar shear For...

Page 73: ...Over 20 000 Punch Die Sets in stock For 66 ton Up...

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