um CHILL EURO V 50 User Manual Download Page 1

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USER’S MANUAL

UM MOTORCYCLES CHILL EURO V

Summary of Contents for CHILL EURO V 50

Page 1: ...USER S MANUAL UM MOTORCYCLES CHILL EURO V ...

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Page 4: ...4 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 5: ... This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before printing UM Motorcycles reserves the right to make changes at any time without notice and without incurring any obligation maximum life and maximum performance of your motorcycle It is especially im...

Page 6: ...THANK YOU AND WELCOME TO THE WORLD OF UM ...

Page 7: ...u or others It does not and could not warn you of all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of the three signal words DANGER WARNING or CAUTION CAUTION DANGER if you don t fol...

Page 8: ...ch as Important Safety Reminders or Important Safety Precautions Safety Section such as Motorcycle Safety Instructions how to use this motorcycle correctly and safely This entire book is filled with important safety information Please read it carefully USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 9: ...g the original owner in order to activate the Warranty If the owner of the vehicle has changed please submit an Owner Registration form via fax or regular mail This information is necessary for notification in case your motorcycle is affected by a service bulletin or campaign 9 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 10: ...IP NUMBER ADDRESS CITY STATE POSTAL CODE TELEPHONE NUMBER EMAIL BIRTH DATE DEALERSHIP IMPORTANT TO ACTIVATE THE VEHICLE WARRANTY THIS REGISTRATION FORM MUST BE DILIGATED AND REGISTERED WITH YOUR UM DEALER IMMEDIATELY AFTER YOU HAVE PURCHASED THE VEHICLE 10 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 11: ... 14 16 17 18 19 19 19 20 21 21 22 22 22 23 23 23 24 24 25 25 MAIN STAND COMBINED BRAKE SYSTEM CBS PRE OPERATION CHECK LIST STARTING THE ENGINE STARTING WITH THE ELECTRIC STARTER STARTING WITH THE KICK STARTER STARTING OFF ACCELERATION DECELERATION BRAKING PARKING ENGINE BREAK IN OWNER S TOOL KIT BATTERY SPARK PLUG CHECK THE SPARK PLUG ENGINE OIL FINAL TRANSMISSION OIL CHANGE THE FINAL TRANSMISSION...

Page 12: ... BATTERY CHARGE THE BATTERY STORE THE BATTERY FUSE REPLACING THE FUSE LIGHTING TROUBLESHOOTING CHART CLEAN THE VEHICLE BEFORE CLEANING CLEANING AFTER NORMAL USE CLEANING AFTER RIDING IN THE RAIN NEAR THE SEA OR ON SALT SPRAYED ROADS AFTER CLEANING STORAGE SHORT TERM FOR A FEW DAYS LONG TERM FOR WEEKS EFI SYSTEM INTRODUCTION TECHNICAL SPECIFICATIONS PERIODICAL MAINTENANCE TROUBLE SHOOTING RECOMMEND...

Page 13: ...ts your outstanding taste and favor to pursue the state of the art living attitude This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully If any questions concerning the operation or mainte nance of your vehicle please consult a dealer 13 USER S MANUAL UM MOTOR...

Page 14: ... gloves for the sake of your safety Make sure not to use this model to participate in any kind of competition Otherwise any mechanical breakdown injury or death arising where from shall be on your own account The temperature of exhaust silencer is high when the motorcycle is running Drivers shall be careful not to touch it to burn them Don t wear loose clothes or slippers when driving it Otherwise...

Page 15: ...e fuel tank or above can be used Otherwise the dynamic performance economy and safety of the motorcycle may be damaged and the service life of the motorcycle will be shortened If any mechanical breakdown occurs due to this you shall be solely responsible for it CAUTION This Manual is a necessity for the use of the motorcycle If the motorcycle is transferred to any other person this Manual should b...

Page 16: ...met holder 6 Fuel tank cap 7 Seat 8 Storage compartment 9 Battery 10 Tail brake light 11 Rear turn signal light 12 Muffler 13 Rear wheel 14 Rear drum brake 15 Air filter 16 Kick starter 17 Main stand 18 Passenger footrest 19 Side stand 16 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 17: ...S AND INSTRUMENTS 1 Left handlebar switches 2 Rear brake lever 3 Dashboard unit 4 Front brake lever 5 Throttle grip 6 Right handlebar switches 7 Main switch 17 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 18: ...tration This identi fication number is stamped on the chassis and is located on the steering column Furthermore our warranty system is based on this identification number and the engine number Your engine number will be used by a UM authorized dealer for vehicle identification purposes only This number is stamped on the left engine case below the shift pedal It is a crime to remove or tamper with ...

Page 19: ...t the key into the main switch 3 Turn the key while you apply pres sure to it counterclockwise in the position If the lock does not engage immediately move the handlebars back and forth slightly 4 Remove the key UNLOCK THE STEERING 1 Insert the key into the main switch 2 Turn the key clockwise to the position If the lock does not engage immediately move the handlebars back and forth slightly WARNI...

Page 20: ...e ignition the lamp lights up After starting the engine it disappears If your vehicle detects a failure in the system the check engine lamp lights up Contact a dealer to check with a diagnosis tool 4 ODOMETER The dashboard unit is equipped with an odome ter The odometer shows the total distance traveled 5 SPEEDOMETER The dashboard unit is equipped with a speedo meter The speedometer showsthe ridin...

Page 21: ...h returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center position 3 HORN SWITCH Press this switch to sound the horn HANDLEBAR SWITCHES RIGHT 4 Warning light switch 5 Engine ON OFF 6 Electric starter switch 4 WARNING LIGHT SWITCH By changing the switch position you can switch on or off the warning light 5 ENGINE ON OFF The power switch...

Page 22: ...ward the handlebargrip Before starting the vehicle check the notes in the user manual CAUTION BRAKE LEVER The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handlebar grip FUEL TANK CAP REMOVE THE FUEL TANK CAP Turn the fuel tank cap counterclockwise Now you can remove the fuel tank cap 22 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 12...

Page 23: ... soft cloth since fuel may damage the painted surfaces or plastic parts CAUTION CATALYTIC CONVERTER This model is equipped with a catalytic conver ter in the exhaust system WARNING The exhaust system is hot after operation Make sure that the exhaust system has cooled down before doing any maintenance work The following precautions must be observed to prevent a fire hazard or other damages Use only...

Page 24: ...to pull the right brake lever to start the vehicle CAUTION SEAT 1 Place the vehicle on the center stand 2 Insert the key into the seat lock 1 and then turn the key clockwise to OPEN the seat Do not push inward when turning the key 3 Fold the seat up CAUTION To close the seat 1 Fold the seat down and then push it down to lock it in place 24 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 25: ...any thing that sensitive to the heat Do not put anything valuable or Breakable objects in the storage luggage box CAUTION FRONT HOOK HELMET Do not exceed the load limit of 1 kg for the front Hook 1 SIDE STAND The side stand 1 is located on the left side of the vehicle Release the side stand by using your feet to step on the bracket of side stand to up right position to stand the vehicle 25 USER S ...

Page 26: ...ebound system Make sure your vehicle have been park well are stable enough to stand the vehicle COMBINED BRAKE SYSTEM CBS 125CM MODELS ONLY The CBS Combined Brake System is a combined brake system which contributes to the road safety support of your motorcycle Your vehicle is equipped with a single CBS When the left brake lever is pulled this simulta neously activates both the front and rear brake...

Page 27: ...CAUTION The condition of a vehicle is the owner s responsibility The operator should check the vehicle by simple but thorough inspection to make sure of vehicle condition quick inspect some key and important parts to prevent the vehicle from serious consequence accident Please carefully check the following points before each ride WARNING If any item in the Pre operation check list is not working p...

Page 28: ...ck operation Lubricate cable if necessary Check lever free play Adjust if necessary Throttle grip Make sure that operation is smooth Check cable free play If necessary have dealer adjust cable free play and lubricate cable and grip housing Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Brake levers Check for damage Check tire condition and tread depth Che...

Page 29: ...ter 1 Turn the key to ON 2 Pull the right brake lever otherwise the vehicle will not start 3 Push the start switch button 1 for a few seconds CAUTION Do not crank the engine more than 5 seconds on any one attempt The engine starts immediately upon actuation of the starter then wait a few seconds before you try to start it again Each starting process should be as short as possible in order to save ...

Page 30: ... allow the engine to warm up to avoid damages 1 While pulling the rear brake lever with your left hand and holding the carrier with your right hand push the vehicle off the main stand 2 Sit astride the seat and then adjust the rear view mirrors 3 Switch the turn signal on to the direction you wish to turn 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to ...

Page 31: ...wet road is much more difficult Ride slowly down a hill as braking downhill can be very difficult Railroad crossings streetcar rails iron plates on road construction sites and manhole covers become extremely slippery when wet Therefo re slow down when approaching such areas and cross them with caution PARKING When parking stop the engine and then remove the key from the main switch WARNING Since t...

Page 32: ...llowing are contents that help the operator to do such skills on the following pages WARNING Maintenance replacement or repair of the emission control devices and systems may be performed by any repair shop or individual that is certified and must follow the local law regula tions If you are not familiar with maintenance work have a dealer do it for you OWNER S TOOL KIT The owner s tool kit 1 is l...

Page 33: ...d deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart In addition the condition of the spark plug can reveal the condition of the engine Check the spark plug 1 Remove cover 2 Remove the spark plug cap 1 3 Remove the spark plug as shown with the spark plug wrench 2 included in the owner s t...

Page 34: ...park plug model is allowed Using a different spark plug model can immediately lead to engine damage 6 Measure the spark plug gap with a wire thickness gauge and if necessary adjust the gap to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 7 Install the spark plug with the spark plug wrench and then tighten it ...

Page 35: ... the dealer is responsible to change the gear oil FINAL TRANSMISSION OIL The final transmission case 1 must be checked for oil leakage is found have a dealer check repair the vehicle In addition the final transmission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart CAUTION As long as the vehicle is within the warranty period the dealer is...

Page 36: ...that no oil gets on the tire or wheel Transmission Oil capacity 50cm 0 14l Full 0 13l Change 125cm 0 12l Full 0 11l Change 4 stroke engine oil Recommended Liquid Moly SGL 4 85W 90 AIR FILTER The air filter should be replaced according to the maintenance schedule Replace the air filter more often if you drive in unusually wet or dusty areas Replace the air filter 1 Remove the air filter case 1 2 Pu...

Page 37: ...tments should be left to dealer who has the necessary professional knowledge and experience THROTTLE CABLE FREE PLAY The throttle cable free play 1 should measure 1 5 3 5 mm at the throttle CAUTION Periodically check the throttle cable free play and if necessary have a dealer adjust it TIRES To maximize the performance durability and safe operation of your vehicle note the following points regardi...

Page 38: ...sign and may could cause damage or even lead to accident Allocation of your cargo and weight of your vehicle is very important for your own safety and vehicle performance Load your cargo rely on vehicle Tire inspection 1 Tire tread depth 2 Tire sidewall 3 Tire wear indicator WARNING The tires must be checked before 30 each ride If a tire tread shows crosswise lines minimum tread depth if the tire ...

Page 39: ...amage is found have a dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse handling characte ristics and a shortened tire life Ride at moderate speeds after changing a tire since ...

Page 40: ...Periodically check the brake lever free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction A To decrease the brake lever free play turn the adjusting nut in direction B WARNING If proper adjustment cannot be obtained as described have a dealer make this adjustment BRAKE PADS The front brake pads and the rear ...

Page 41: ... touches the brake disc have a dealer replace the brake pads as a set Brake shoes Rear Always check and adjust the brake lever before riding To check the brake check the position of the adjustable nut if the nut position reach to the end have a dealer to replace the brake shoes as a set BRAKE FLUID Insufficient brake fluid may allow air to enter the brake system possibly causing it to become ineff...

Page 42: ...r does not enter the master cylinder when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down However if the brake fluid level goes down suddenly have a dealer che...

Page 43: ...ntenance chart LUBRICATING THE BRAKE LEVERS The pivoting points of the front and rear brake levers must be lubricated at the intervals speci fied in the periodic maintenance and lubrication chart Front brake lever Rear brake lever SIDE STAND MAIN STAND CAUTION The operation of the side stand 1 and main stand 2 should be checked before each ride and the pivots and metal to metal contact surfaces sh...

Page 44: ...tact your dealer If you treat the telescopic fork with cleaning agents make sure that they get no contact with the tires or the brakes This can lead to dange rous accidents STEERING WARNING Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Place the vehic...

Page 45: ...ttery permanently dama ged Battery acid is poisonous and dangerous it contains sulfuric acid and leads to dangerous burns Avoid skin eye and clothing contact Protect your eyes always when working near the battery Upon contact with the battery acid make immediate first aid If skin or eye contact with battery acid rinse the affected areas with plenty of water When accidentally swallowed battery acid...

Page 46: ...n After installation make sure that the battery leads are properly connected to the battery terminals Store the battery WARNING Please contact your dealer if you are not familiar with handling the battery Always keep the battery charged Storing a discharged battery can cause permanent battery damage FUSE The fuse holder 1 is located behind battery cover Replacing the fuse 1 Turn the key to and tur...

Page 47: ...s again have a dealer check the electrical system LIGHTING This model is equipped with halogen bulbhead light 1 If the halogen bulb burns out have a dealer replace it and if necessary adjust the headlight beam If a lamp is damaged contact your dealer for replacement 47 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 48: ...an lead to expensive repair bills WARNING Keep away open flames and do not smoke while checking or working on the fuel system Failure Cause To Do Engine does not start when the electric starter button is pushed Battery discharged Charge the battery Check the charging of the battery Check if the generator is working correctly Fuse is blown Change the fuse Starter relay defective Check the starter r...

Page 49: ...tion system Valve clearance too little Adjust valve clearance Engine overheats No or not enough coolant in the system Refill coolant Coolant leakage Check the coolant circuit Air in the coolant system Ventilate the system Thermostat damaged Replace Thermostat To high oil consumption Engine oil level too high Bleed the oil system Cylinder Piston is worn Replace the cylinder piston Engine vent hose ...

Page 50: ...oft dry cloth or sponge Protect particularly plastic parts paint headli ght glass from harsh chemicals such as fuel rust remover brake cleaner or similar The use of such agents may result in malfunction damage and affect the security itself Do not use a high pressure washer or steam cleaner This can cause water to penetrate bearings electrical components such as connectors or switches lighting ven...

Page 51: ...RAGE Always store your vehicle in a cool dry place and if necessary protect it against dust with a vehicle cover Short term for a few days WARNING Please store the vehicle in a well ventilated room with dry air if possible A place with wet humidity will cause rust Long term for weeks Clean the vehicle Drain the fuel from the carburetor Enter the drained fuel back into the fuel tank Fill the fuel t...

Page 52: ...and charge it every 2 months Do not store the battery in excessively cold or hot areas Below 0 or above 30 C CAUTION Always perform necessary repairs before storage EFI system introduction The system is closed loop control by oxygen sensor ECU controls fuel injection and ignition The combustion gas of the engine is treated by ternary catalytic converter which is converted into harmless gas and dis...

Page 53: ...LBASE mm FUEL TANK CAPACITY Gal ENGINE AND TRANSMISSION SUSPENSION BRAKES TIRES OTHER 50 125 Single cylinder 4 stroke Single cylinder 4 stroke 49 6 124 6 ECU ECU Electronic Carburetor EFI 2 85 7500 8 15 7500 2 8 6500 8 4 5500 10 5 1 10 1 39 0 x 41 5 52 4 x 57 8 Electric Kick Electric Kick Air Air Automa c Automa c Belt Belt Telescopic Fork Telescopic Fork Single Shock Absorber Single Shock Absorbe...

Page 54: ...C C C C C C C C R C C R C C I I R I R I R I R I I C I C I C I C I I I I I I I I I PERIODICAL MAINTENANCE LUBRICATION CHART The maintenance schedule described below is designed to maintain your UM Motorcycles to give an optimum performance trouble free service The vehicle must be serviced at every 3000 km or within 3 months whichever is earlier All activities are laid down for average riding condit...

Page 55: ...15 15000 7th 18 18000 8th 21 21000 9th 24 24000 I I I I I I I I I I I I I I I I I I 12 Rear brake cam L L L L L L L L L Steering ball races play adjustment I I I I I I I I I Rear wheel cush I R I R Swing arm bearing INSPECT AT EACH SERVICE Tyre wear front rear I I I I 13 14 15 16 17 INSPECT IN EACH SERVICE R EVERY TWO YEARS Brake oil level check replacement Brake pad wear disk wear Brake light swi...

Page 56: ...ine oil Recommended drain period is 3000 km 3 Periodical service Engine Oil Grade must be carried out at our Authorised dealer only as they have required special tools expertise Lubricants 56 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 21 22 23 24 25 26 27 28 Check al cables for damage sharp bend routing Side stand main stand operation Pivot side stand center stand pillion foot rest Suspensio...

Page 57: ...SSIBLE CAUSES ACTIONS TO BE TAKEN Switch on ignition Push stop switch to ON position Clean vent hole Replace HT Lead connect the lead firmly Tighten spark Plug If electrode dirty fouled Clean reset gap Check replace if necessary If Spark plug insulation cracked Replace spark plug Check and replace if faulty Check replace if necessary Clean the fuel line pipe Adjust clutch cable free play Check rep...

Page 58: ...not starts Engine Misfiring POSSIBLE CAUSES ACTIONS TO BE TAKEN 4 Engine lacks power Accelerator cable free play excessive Air filter Rear chain adjusted too tight Brakes adjusted too tight Under inflated tyres Adjust cable free play Adjust cable free play Re adjust properly Re adjust properly Inflate to correct Tyre pressure as recommended 58 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 59: ...found blown Check the continuity of wiring harness starting circuit Check the continuity Check the starter relay operation POSSIBLE CAUSES ACTIONS TO BE TAKEN 7 Starter motor operates but engine doesn t starts Check engine clutch check engine starter gear Ignition system defective Check spark by removing spark plug If no spark then check ignition Circuit Spark plug gap adjustment Incorrect alarm c...

Page 60: ...E TAKEN 9 Horn not working Horn sound not proper Ignition Key is OFF Battery discharge Loose connection Fuse Blown Incorrect screw adjustment Keep Ignition Key in ON condition It should be more than 12 4 volt Charge if required Ensure all the connectors are connected with wiring Replace if found blown Set the horn by adjusting screw 10 No Fuel Indication Improper fuel Ignition Key is OFF Loose Con...

Page 61: ...y is getting discharged a POSSIBLE CAUSES ACTIONS TO BE TAKEN 12 Engine Overheat POSSIBLE CAUSES ACTIONS TO BE TAKEN 13 Vehicle getting off in running Engine Starts But runs Irregularly Stop stall 61 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 62: ...l the connectors are firmly connected with wiring Check the continuity of lighting the circuit in wiring harness 15 Head Lamp illumination not proper Headlight setting disturbed Reflector dirty damaged Battery discharge Regulator output voltage is low fordischarge Follow the SOP for headlamp setting Check the RR unit output voltage i e 13 5 V Replace if found Faulty Check for any damage or dark sp...

Page 63: ... poor Disc disc POSSIBLE CAUSES ACTIONS TO BE TAKEN POSSIBLE CAUSES ACTIONS TO BE TAKEN POSSIBLE CAUSES ACTIONS TO BE TAKEN 18 Vehicle wobbles 19 Trafficators not working 20 Brake light remains on 63 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 64: ...r box Replace air filter based on maintenance table recommendations Do not remove spark plug while engine is HOT Do not use non recommended spark plugs or spark plugs in poor condition Do not overload battery and charging system by adding too many electrical accessories Be careful when filling fuel tank for water not to get in when washing the motorcycle avoid getting water in fuel tank electrical...

Page 65: ...ditions than the one it was designed for Use of spare parts lubricants coolants or supplies not approved by UM Motorcycles and most of the cases described in the owners manual Changes in motorcycle system technical modifications modifying or repairing parts and the tempering of their controls Motorcycles used in any competition or engaged in renting or which are disassembled Motorcycles used as a ...

Page 66: ..._____________________________________________________Tire No __________________________________________________ Date of Sale _______________________________ KM ______________________________ Key No __________________________________________ Dealer Name _____________________________________________________________________________________________________________________ Location ____________________...

Page 67: ...ALLATION AND DELIVERY CERTIFICATE Frame No ______________________________________________ Engine No _________________________________________ INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER 1 Customer Copy 67 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 68: ..._____________________________________________________Tire No __________________________________________________ Date of Sale _______________________________ KM ______________________________ Key No __________________________________________ Dealer Name _____________________________________________________________________________________________________________________ Location ____________________...

Page 69: ...ALLATION AND DELIVERY CERTIFICATE Frame No ______________________________________________ Engine No _________________________________________ INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER 2 Customer Copy 69 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 70: ..._____________________________________Tire No __________________________________________________ Date of Sale _______________________________ KM ______________________________ Key No __________________________________________ Dealer Name _____________________________________________________________________________________________________________________ Location ____________________________________...

Page 71: ...ALLATION AND DELIVERY CERTIFICATE Frame No ______________________________________________ Engine No _________________________________________ INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER 2 Customer Copy 71 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125 ...

Page 72: ...bout the different Distribu tors Authorized Service Centers and warehouses where they sell original UM parts and spare parts request it from your UM Distri butor in each country or if you prefer you can consult our website www ummotorcycles com ...

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Page 74: ...www ummotorcycles com ...

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