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Documents are only to be used and distributed completely and unchanged. It is strictly the users’ responsibility to check carefully 

the validity of this document with respect to his product.

page 20 of 24

No. 47800-2-02-5

Repair - return 

Safety and health of our staff, laws and regulations regarding the handling of dan-

gerous goods, occupational health and safety regulations and regulations regarding 

safe disposal of waste require that for all pumps and other products the 

“Check 

sheet for repair“

 must be send to our office duly completed and signed before any 

equipment is dispatched to our premises.

Fax or post a completed copy of the check sheet for repair to us in advance. The 

declaration must arrive before the equipment. Enclose a second completed copy 

with the product. If the equipment is contaminated you must notify the carrier.

No repair is possible unless the correctly completed form is returned. Inevita-

bly, there will be a delay in processing the equipment if information is missing 

or if this procedure is not obeyed.

If the product has come in contact with chemicals, radioactive substances or other 

substances dangerous to health or environment, the product must be decontami-

nated 

prior to sending it back to the factory.

-  Return the product to us 

disassembled and cleaned

 and accompanied by a 

certificate verifying decontamination or

-  Contact an industrial cleaning and 

decontamination service

 directly or

-  Authorize us to send the product to an industrial cleaning facility 

at

 

your ex-

pense.

To expedite repair and to reduce costs, please enclose a detailed description of 

the problem and the product’s operating conditions with every product returned for 

repair.

We submit

 quotations 

only on request and always at the customer’s expense. If 

an order is given, the costs incurred are offset from the costs for repair or from the 

purchase price, if the customer prefers to buy a new product instead of repairing the 

defective one.

If you do not wish a repair on the basis of our quotation, the equipment 

might be returned to you disassembled and at your charge!

In many cases, the 

components must be cleaned in the factory

 prior to repair.

For cleaning we use an environmentally responsible water based process. Unfor-

tunately the combined attack of elevated temperature, cleaning agent, ultrasonic 

treatment and mechanical stress (from pressurised water) may result in damage to 

the paint. Please mark in the check sheet for repair if you wish a 

repaint at your 

expense

 just in case such a damage should occur.

We also replace parts due to optical aspects upon your request.

Before returning

 the equipment ensure that (if applicable):

-  Equipment has been cleaned and/or decontaminated.

-  All inlet and outlet ports have been sealed.

-  Equipment has been properly packed, if necessary, please order an original pack-

aging (costs will be charged), marked as appropriate and the carrier has been 

notified.

-  Ensure that the completed check sheet for repair is enclosed.

We hope for your understanding for these measures, which are beyond our control.

Scrapping and waste disposal:

Dispose of the equipment and any components removed from it safely in accordance 

with all local and national safety and environmental requirements. Particular care 

must be taken with components and waste oil which have been contaminated with 

dangerous substances from the process. Do not incinerate fluoroelastomer seals 

and O-rings.

Notes on return to the factory

NOTICE

NOTICE

Summary of Contents for MD 4U NT

Page 1: ...spect to his product page 1 of 24 No 47800 2 02 5 Diaphragm pump Instructions for use MD 4U NT The voltage changeover switch at the time of the delivery is 240 The voltage corresponds to 180 253V Appl...

Page 2: ...age to the product Caution Hot surface Isolate equipment from mains before removing the cover NOTICE Contents Safety information 3 General information 3 Intended use 3 Setting up and installing the eq...

Page 3: ...ring operation between 10 C and 40 C Check the maximum temperatures if installing the pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ventilation sys...

Page 4: ...pump without any mechanical contact except of the pump feet Comply with all applicable safety regulations Keep a distance of minimum 20 cm between fan and ambient parts e g housing walls Check fan re...

Page 5: ...ach other and with the pump ma terials Take into consideration interactions and chemical reactions of the pumped media Ensure that the materials of the wetted parts are compatible with the pumped subs...

Page 6: ...ntenance Due to the residual leak rate of the equipment there might be an exchange of gas albeit extremely slight between the environment and the vacuum system Adopt suitable measures to prevent conta...

Page 7: ...ts processed by the pumping system In order to comply with law occupational health and safety regulations safety at work law and regulations for environmental protection vacuum pumps components and me...

Page 8: ...bar 1 1 Maximum permissible pressure absolute at gas ballast valve bar 1 2 Permissible ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operat...

Page 9: ...ion 100 mbar low gas load 0 C to 60 C Short time 5 minutes 100 mbar low gas load 10 C to 80 C Components Wetted materials Housing cover aluminium alloy AlMgSi0 5 or AlSi12 Head cover aluminium alloy A...

Page 10: ...be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product page 10 of 24 No 47800 2 02 5 MD 4...

Page 11: ...ures Pump with dual voltage motor Check that the voltage changeover switch at the terminal box is positioned correctly Attention If the pump is switched on with wrong voltage selection the motor may b...

Page 12: ...ight overheat due to insufficient cooling Do not start the pump if the pressure at outlet port exceeds maximum 1 1 bar absolute Attempts to start the pump at higher pressures may cause blockade and da...

Page 13: ...the cap 180 gas ballast Shutdown Short term Has the pump been exposed to condensate Allow the pump to continue to run at atmospheric pressure for a few minutes Has the pump been exposed to media whic...

Page 14: ...achieve its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly posi tioned or leak in the pipeline or vacuum system Check pump directly con nect vacuum gauge...

Page 15: ...ill improve the lifetime of the pump and also protect both man and environment Ensure that maintenance is done only by suitable trained and supervised technicians Ensure that the pump cannot be operat...

Page 16: ...ed air to be blown carefully into port Remove the head cover carefully from the housing cover Note the position of the valves and remove them Replace valves if necessary Use petroleum ether or industr...

Page 17: ...ng rod Do not mix the washers from the different pump heads Make sure that the original number is reassembled at the individual pump head Smaller number of washers The pump will not attain ulti mate v...

Page 18: ...over Put the valves in place In case install O rings Make sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped o...

Page 19: ...ushes 2 see figure Mount the new wire flat pin bushes and close the terminal box Fasten the cover with the four screws The replacing of the device fuse has to be carried out by an electrician Switch o...

Page 20: ...rating conditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for...

Page 21: ...spection for pump required No charge Immediate repairing is required Charge Periodical inspection or over haul Charge Repair order is required and estimation is required before start repairing Trouble...

Page 22: ...um pumps Safety requirements Part2 Vacuum pumps DIN EN 61010 1 2011 IEC 61010 1 2010 Ed 3 Safety requirement for electrical equipment for measurement control and laboratory use General requirement EN...

Page 23: ...81 45 533 0206 FAX 81 45 533 0204 Osaka Branch 3 3 31 Miyahara Yodogawa ku Osaka shi Osaka fu Japan TEL 81 6 6350 2166 FAX 81 6 6350 2169 Nagoya Branch 3 11 31 Sakae Naka ku Nagoya shi Aichi Prf Japa...

Page 24: ...to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product page 24 of 24 No 47800 2 02 5 2...

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