11
(11) Clean the top of the connecting rod, top of the casing, diaphragm retainer, and inside
of the pump head by wiping with ethyl alcohol.
Note: Take care not to leave any scraps of paper towel when wiping these
components.
(12) Set the eccentric shaft as shown in the photo, and fix so that the connecting rod is at
the highest position. Place the diaphragm on the connecting rod and adjust so that the
gap between the periphery and the inside of the casing is equal in the front-rear and
left-right directions.
(13) Apply a small amount of Loctite
®
242 (or equivalent) to the four cross head
countersunk screws (M5 x 20L)
⑨
, and tighten equally in diagonally opposite pairs to
ensure that the diaphragm retainer held firmly in place.
Note: Tighten three times to 5Nm with a torque driver to prevent damaging the cross
recess in the countersunk screws.
(14) Place the pump head on the casing, and fix in place in the same position as the
connecting rod
⑫
. Tighten the four hexagon socket head cap screws (M6 x 22L)
⑧
equally to 16Nm with a torque wrench.
(15) Place the pump head gasket and pump head cover on the pump head in that order,
and tighten the six hexagon socket head cap screws (M5 x 16L) equally in diagonally
opposite pairs to 5Nm with a torque wrench.
(16) Assemble components other than the baseplate in the reverse order to disassembly.
Note: Apply a small amount of Loctite
®
242 (or equivalent) to the screws holding the
panel in place.
(17) Fit the rubber cap to the inlet pipe, run the pump continuously for a period of two hours,
and then switch power off.
Note: If the pump moves due to vibration during continuous operation, transfer it to a
stable location.
(18) Re-tighten the four hexagon socket head cap screws (M6 x 22L)
⑧
in each pump
head to 18Nm with a torque wrench.
(19) Fit the baseplate.
Note: Apply a small amount of Loctite
®
242 (or equivalent) to the screws holding the
baseplate in place.
Connecting
rod
Casing
Eccentric
shaft
Make gaps
equally.
Make gaps
equally.