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Property of Ultrasonic Power Corporation - 

© 2022 

 

Publication Number UPC220504-001

   

 

 

 

 

 

 

 

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Warnings 

 

Warning Symbols 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Danger 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The DANGER symbol means that failure to follow this safety statement 
WILL result in personal injury or death.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The WARNING symbol means that failure to follow this safety statement 
MIGHT result in personal injury or death. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Caution 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The WARNING symbol means that failure to follow this safety statement 
MIGHT result in personal injury or property damage. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High Voltage 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The HIGH VOLTAGE symbol means that failure to follow this safety 
statement MIGHT result in personal injury or death. 

 

Summary of Contents for BT2424/Alto

Page 1: ...2022 Publication Number UPC220504 001 1 BT2424 Alto System Manual Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232 2150 Email...

Page 2: ...take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for...

Page 3: ...nings 4 1 Specifications 8 2 Principles of Operation 9 3 Operating Instructions 10 4 Inspection and Maintenance 14 5 Troubleshooting 16 6 Component Repair and Replacement 17 7 Diagrams and Drawings 20...

Page 4: ...rsonal injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow th...

Page 5: ...n and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unless the correct voltage is available Contact the proper authority about necessary ch...

Page 6: ...Do not carry on conversation or permit yourself to be distracted in any manner while servicing live equipment Never service live equipment unless someone else is in the same room with you Never turn...

Page 7: ...cted by splashing water and debris to a rating of IP 23 This system contains one power cord that is required to be attached to a properly rated three wire fusible disconnect with a grounding connectio...

Page 8: ...allons Working Liquid Volume 24 9 Gallons Weight Empty 120 lbs Electrical Supply Requirements 110V 120V 1P 50 60 Hz System Supply Requirements Generator Supply Requirements 6 25 Amps Ultrasonic Power...

Page 9: ...of producing high frequency electrical energy Ultrasonic Power Corporation utilizes our 5300 5400 series generators 2 Vibra bar transducer technology to convert electrical energy received from the gen...

Page 10: ...ltage will not allow the cleaner to operate properly and may damage the system 3 3 Generator Control Knobs 1 Power Intensity This knob controls the power output of the generator Fully counter clockwis...

Page 11: ...f chemical attack to the stainless steel occurs 4 Generator Power On On the generator s turn ON the main power switch DO NOT turn on the ultrasonics without having liquid in the tank doing so will dam...

Page 12: ...and mineral deposits longer times and higher temperatures may be required NOTE When first learning the capabilities of this system do no leave items unattended in the tank for long periods The system...

Page 13: ...ecrease and turn OFF the main power switch 3 4 Filter Operation Optional Accessory 1 Turn ON the main power switch 2 Press the filter system button to turn it ON Allow the filter system to clean the w...

Page 14: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d If applicable be sure all side panels are in place on the system NOTE All side panels m...

Page 15: ...TIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash tank interior with mild detergent Rinse with tap water using a sponge or damp c...

Page 16: ...g tank and that the system has power prior to troubleshooting PROBLEM ITEMS TO CHECK 1 The ultrasonics do not work a Building power supply b Unit s fuses c Loose disconnected wires Broken wires may re...

Page 17: ...OLLOWING PRECAUTIONS WHEN WORKING ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRON...

Page 18: ...is visible or capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 6 3 PUMP FILTER PRE STRAINER OPTIONAL ACCESSORY 1 Remove power from the system 2 Chec...

Page 19: ...ransparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON...

Page 20: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220504 001 20 7 Diagrams and Drawings 7 1 BT 2424 Alto Drawings and Schematics BT 2424 Alto Standard Drawing...

Page 21: ...ty or to meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FO...

Page 22: ...unty of Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions ne...

Page 23: ...C policy for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing di...

Page 24: ...e of the shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning mater...

Page 25: ...ensure that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to...

Page 26: ...for Immersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment m...

Page 27: ...onic Power Corporation 2022 Publication Number UPC220504 001 27 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE EL...

Page 28: ...r housing 50 40 139 20 Filter Housing 50 70 816 10 Filter Housing 50 70 769 Gauge for Filter housing 50 70 770 Pump 240V 2 MD HC 50 55 287 Pump 240V 3 MD HC 50 55 692 5300 Generator 240V 1000W 40kHz 5...

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