Operating Instructions
Ultrasonic Flow Transmitter
KA
Tflow 100
All manuals and user guides at all-guides.com
all-guides.com
Page 1: ...Operating Instructions Ultrasonic Flow Transmitter KATflow 100 All manuals and user guides at all guides com a l l g u i d e s c o m...
Page 2: ...www U F M nl E mail mailto info u f m nl Operating Instructions KATflow 100 Version V08E0913 Copyright 2013 All rights reserved U F M B V Argon 24 4751 XC Oud Gastel The Netherlands All manuals and u...
Page 3: ...n 13 3 6 1 Wall mounting 13 3 6 2 Electrical connections 15 3 7 Clamp on sensor mounting 16 3 7 1 Sensor pipe mounting configurations 16 3 7 2 Acoustic coupling gel 16 3 7 3 Correct positioning of the...
Page 4: ...put 35 5 5 Input configuration 35 5 5 1 PT100 inputs 35 5 5 2 Analogue current input 0 4 20 mA 36 5 6 Heat quantity measurement HQM 36 5 7 Sound velocity measurement SVM 36 5 8 Scope function 37 6 Mai...
Page 5: ...ol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions Do not install operate or maintain this f...
Page 6: ...y with the statutory requirements of the EC directive and complies with applicable regulations and standards for electrical safety EN 61010 and electromagnetic compatibility EN 61326 A CE Declaration...
Page 7: ...are emitted alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit ti...
Page 8: ...r accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied Excess packing materials should be either recycled or disposed of in a suitable way 3 1 2 S...
Page 9: ...is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is achieved when the flowmeter is able to receive sufficient signal from the transmitte...
Page 10: ...ensure that the pipe is completely filled Correct Incorrect Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guidelin...
Page 11: ...ce source T section Inlet Outlet L 50 D L 10 D Disturbance source diffuser Inlet Outlet L 30 D L 5 D Disturbance source reducer Inlet Outlet L 10 D L 5 D Disturbance source valve Inlet Outlet L 40 D L...
Page 12: ...KATflow 100 3 Installation Table 2 Recommended distances from disturbance sources 12 All manuals and user guides at all guides com...
Page 13: ...Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while with an odd number of passe...
Page 14: ...The KATflow 100 is a wall mounted device and can be installed using suitable screws and wall plugs according to the following drawings 14 Drawing 1 Outline dimensions KATflow 100 ultrasonic flowmeter...
Page 15: ...e that the ambient temperature is within the 10 60 C operating temperature range specified for the flowmeter unit 15 Drilling aid for wall mounting Drawing 2 Drilling aid for wall mounting All manuals...
Page 16: ...h MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 100 240 V AC 50 60 Hz 10 W 9 36 V DC 10 W 16 Drawing 3 Electrical connection diagram for the KATflow 100 f...
Page 17: ...ted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode The sensor spacing is calculated by the flowmeter from the pipe parameters entered 3 7 1 Sensor pipe mou...
Page 18: ...eter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes 3 7 4 Sensor mounting with tensi...
Page 19: ...irmly to the pipe There should be no air pockets between the transducer surface and the pipe wall Using a measuring tape adjust the sensor separation distance as suggested by the flowmeter When the se...
Page 20: ...d 4 2 1 Keypad key functions on programmer where specified Key Main function Secondary function Character entry 1 1 short key stroke 2 short key strokes 3 short key strokes _ 4 short key strokes Show...
Page 21: ...S 7 No function Character entry T U V 8 No function Character entry W X Y Z 9 No function Move menu list selection item UP Character backspace clear Character entry decimal point Switch LCD backlight...
Page 22: ...on item DOWN Character entry from scrolled characters move in scrolled lists screen selection in measurement mode ALT Backlight on off ESC ESCape menu item Abort entry without saving escape measuremen...
Page 23: ...tion on where specified Off Serial communication off L T or LT Displays whether flow is laminar turbulent or mixed 4 3 Quick setup wizard using programmer or screen The quick setup wizard allows for a...
Page 24: ...onnected they may be selected from a list Select units of measurement using cursor keys and pressing ENTER Choose pipe material using cursor keys and pressing ENTER Enter outside pipe diameter using a...
Page 25: ...nsducer configuration number of passes using cursor keys Auto Automatically 1 1 pass diagonal mode 2 2 passes reflection mode 3 3 passes diagonal mode 4 4 passes reflection mode 5 5 passes diagonal mo...
Page 26: ...end the start command to the flowmeter When complete process outputs and local display if fitted will be active Programmer screen will revert to this display Success 4 4 Measurements 4 4 1 Main proces...
Page 27: ...ser can be started or reset by selecting Totalizer from the main menu The totalizer can be viewed on the three line display as shown where specified not KF101 or by selecting a quantity as the middle...
Page 28: ...t from list Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside diameter 6 6500...
Page 29: ...tomatically detected otherwise select from list K1 K4 M Q Special Sensor frequency SP1 only for special unrecognised sensors Wedge angle SP2 only for special unrecognised sensors Wedge c speed 1 SP3 o...
Page 30: ...an 0 20mA or 4 20mA Error Defines output behaviour in the event of error Select from list Hold last value for specified time 3 8mA 21 0mA Open Collector Out Mode Yes Pulse output on No Pulse output of...
Page 31: ...Math 2 System Test Source value Select from list Density Viscosity Temperature Other Minimum Maximum Span settings as on outputs PT100 Temperature inputs Source Fixed A fixed temperature can be entere...
Page 32: ...in m s from 0 to programmed Max F Cut then 60 second decrease i e the process variable changes over complete possible range All configured outputs exhibit their programmed behaviour Yes No Test modes...
Page 33: ...57600 115200 Parity Select from list None Even Odd Type RS232 RS485 etc as installed 5 2 Diagnostics where specified Diagnostic screens where specified can be viewed directly during measurement using...
Page 34: ...ol a description of which is given in a separate document Please refer to customer support for further information In addition the ASCII printer output can also directed through the RS 485 interface W...
Page 35: ...f MV 5 4 5 Analogue voltage output 0 10 v Voltage outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wi...
Page 36: ...be assigned to process values in the mode section of the output menu The relay outputs are configured using the menu structure Wiring Electrical characteristic s Form A SPDT NO and NC contacts Width 3...
Page 37: ...ature sensors or a fixed value for measurement against a known inlet or outlet temperature Where PT100 sensors are selected the flowmeter will prompt the user for a temperature offset which may be use...
Page 38: ...representation of the pulse received by the sensors In addition to displaying the received pulse this screen lists the following data from top to bottom Gain dB Signal dB Noise dB Transit time us Del...
Page 39: ...nts Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel the manufacturer may only handle test and repair returned devices that have been in...
Page 40: ...customer support FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger...
Page 41: ...sors check installation reduce number of passes look for other location call customer support 7 1 Data download difficulties If difficulties are encountered downloading the logger data Check that the...
Page 42: ...Gold hard drawn 1 200 3 937 Inconel 3 020 9 909 Iron electrolytic 3 240 10 630 Iron Armco 3 240 10 630 Ductile Iron 3 000 9 843 Cast Iron 2 500 8 203 Monel 2 720 8 924 Nickel 2 960 9 712 Tin rolled 1...
Page 43: ...019 20 C 3 343 2 68 F 0 49 15 C 5 272 59 C n Butyl chloride 22 46 C4H9Cl 0 887 1 140 3 740 2 4 57 0 529 15 C 5 692 59 F Carbon tetrachloride CCl4 1 595 20 C 926 3038 1 2 48 0 607 6 531 Carbon tetrafl...
Page 44: ...009 2 68 F 2 Propanol C3H8O 0 785 20 C 1 170 20 C 3 838 6 68 F 2 718 29 245 Propene C3H6 0 563 13 C 963 13 C 3159 4 9 F 6 32 n Propyl alcohol C3H8O 0 78 20 C 1 222 20 C 4 009 2 68 F 2 549 27 427 Prop...
Page 45: ...r heavy D2O 1 400 4 593 Water sea 1 025 1531 5023 2 4 1 00 10 76 Temperature Sound Speed in Water C F m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41...
Page 46: ...1548 5079 57 134 6 1548 5079 58 136 4 1548 5079 59 138 2 1550 5086 60 140 0 1550 5086 61 141 8 1551 5089 62 143 6 1552 5092 63 145 4 1552 5092 64 147 2 1553 5092 65 149 0 1553 5095 66 150 8 1553 5095...
Page 47: ...0 0 1516 5007 127 260 0 1507 4944 132 270 0 1497 4912 138 280 0 1487 4879 143 290 0 1476 4843 149 300 0 1465 4807 154 310 0 1453 4767 160 320 0 1440 4725 166 330 0 1426 4679 171 340 0 1412 4633 177 35...
Page 48: ...s Measurement rate 1Hz standard higher rates on application Response time 1 s Operating languages English German French Spanish Russian Arabic other available on request Quantity and units of measure...
Page 49: ...8 V Imax 250 mA Clamp on sensors Type K1L K1P K1E Diameter range 50 1000 mm Dimensions 60 x 30 x 34 mm Material K1L Stainless steel K1P plastic Temperature range Type K1P 30 50 C 22 122 F Type K1L 30...
Page 50: ...configuration 16 Disturbance sources 10 Sensor Location 9 Electrical connections 15 Sensor mounting 16 Error messages 39 Sensor mounting fixtures 17 Fluid selection 24 Sensor placement screen 25 Flui...
Page 51: ...KATflow 100 Appendix A Appendix A Certificate of Conformity 51 All manuals and user guides at all guides com a l l g u i d e s c o m...
Page 52: ...clear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable that we have checked the instrument and sensors are free of any contamination neutra...
