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Instructions For Assembling An 

Industrial Temperature Sensor

Please read all instructional literature carefully and thoroughly before starting. 

Refer to the final page for the listing of Recommended Practices, Liabilities, 

and Warranties.

For: 

• Spring Loaded Assembiles - Go To Part 1

• Sheath with Leadwire Assemblies - Go To Part 2

Summary of Contents for THE SENSOR BOX NC1001

Page 1: ... Please read all instructional literature carefully and thoroughly before starting Refer to the final page for the listing of Recommended Practices Liabilities and Warranties For Spring Loaded Assembiles Go To Part 1 Sheath with Leadwire Assemblies Go To Part 2 ...

Page 2: ...imension Part 2 NOTE For best results use locktite or similar thread sealer on all connections Fig 1 Note The standard EK1000 kit standardly contains 2 carbon steel nipples and unions allowing you to assemble connections as follows N 1 NU 3 NUN 4 For additional flexibility you may order different length nipples The chart below illustrates the most common options along with their dimensions Nipple ...

Page 3: ...s not available you can use the crimp tool or vise grips to hold the housing stock 3 Tighten the tube cutter blade onto the housing and with minimum pressure rotate the tube cutter around the tube several times tightening the cutting wheel slightly after each turn The housing should not turn with the tubing cutter You want to create a score through 50 75 of the wall thickness of the housing stock ...

Page 4: ...wire assembly your done Fig 3 Part 5 Installing the Spring Loading Assembly Tools Needed Crimper Components Needed housing pod assembly spring loading kit Part AC1087 1 Slip the spring small end first over the lead wires See Figure 4 2 Twist the spring clockwise onto the housing from the open end until approximately 11 2 of the leadwire end of the housing is exposed 3 Slide the mounting plate over...

Page 5: ... into the terminal head holding the terminal block and mounting plate 4 Check the alignment of the assembly by pushing the housing into the head against the spring loading When the assembly is properly aligned tighten the screws Do not over tighten or you will crack the ceramic terminal block 5 Cut and strip the red wire to the appropriate length and attach it to the negative terminal Cut the othe...

Page 6: ... supplies and replacement parts please refer to the Re order Form in your kit or consult Applied Sensor Technologies LIMITED WARRANTY OF REPAIR AND REPLACEMENT Seller warrants that the product hereby purchased is upon delivery free from defects in material and workmanship and that any such product which is found to be defective in such workmanship or material will be repaired or replaced by Seller...

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