UDI filters UdiMatic 785196 Installation, Operation And Maintenance Manual Download Page 1 | Manualshive

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UDI 12/2019

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Manual

UdiMatic

Automatic Screen Filter

Udimatic

Installation- Operation- and

Maintenance Manual

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Summary of Contents for UdiMatic 785196

Page 1: ...1 UDI 12 2019 Subject to modifications No liability accepted for errors or misprints Manual UdiMatic Automatic Screen Filter Udimatic Installation Operation and Maintenance Manual ...

Page 2: ... 4 2 First commissioning 7 4 3 Start up 7 5 Filtron flushing controller 8 6 Hydraulic scheme 13 7 Shut down draining procedures 14 7 1 Shut down procedure 14 7 2 Drainage procedure 14 8 Preventive maintenance inspections 15 8 1 Daily 15 8 2 Monthly 15 8 3 Quarterly 15 8 4 Yearly 15 8 5 Two years 16 8 6 Three years 17 8 7 Instructions for cleaning the screen 17 9 Trouble shooting 18 10 Spare parts ...

Page 3: ...ion The standard housing of the filter is made of carbon steel with a 120 micron protective coating of extra durable polyester applied electro statically and oven cured on a zinc phosphate layer for maximum anti corrosion protection both internally and externally Access to the internal parts of the filter is through the removable bolted cover All immersed parts are made of either plastic materials...

Page 4: ... 4 4 6 8 Capacity m3 h 7 15 25 40 80 80 150 300 Flange ISO 7005 PN10 Pitch C mm thread 110 125 160 180 180 240 295 Holes mm 4 x Ø18 4 x Ø18 8 x Ø18 8 x Ø18 8 x Ø18 8 x Ø22 8 x Ø22 Weight kg 11 26 28 41 48 62 65 78 Diameter D inch 6 10 10 10 10 12 12 12 Total height H mm 500 600 600 770 905 1310 1310 1530 Total width E mm 410 540 540 540 540 600 600 600 Centre distance A mm 150 230 230 280 280 540 ...

Page 5: ...from the last self cleaning process will not be longer than the preset value determined by the user B Self cleaning On a flushing command the flushing valve 6 opens to the atmosphere and creates pressure drop in the motor chamber 5 causing the dirt on the screen to be sucked in by the nozzles 2 This pressure drop also moves the piston 7 and the collector in a linear movement In addition the hydrau...

Page 6: ...size 3 A pressure relief valve must be installed before the filtering installation if the pressure is not controlled effectively 4 It is strongly recommended to install an isolation valve at the filter s inlet and a check valve or an isolation valve at the filter s outlet 5 An inlet isolation valve must be installed in situations where the pressure source cannot be shut down for maintenance 6 Ensu...

Page 7: ...and downstream isolation valves are closed 9 Check that adequate space is available around the filter for maintenance 4 3 Start up 1 Slowly open the inlet valve to the filter allowing the filter to pressurize 2 Check for any external leakage and eliminate 3 Disconnect the control tube from the hydraulic piston and bleed it until all of the air is displaced by water Reconnect the control tube 4 Slo...

Page 8: ...d some of them are not For inserting EDIT MODE the ENTER key has to be pushed The EDIT MODE is indicated by blinking of the characters at the currently editable field Each time the ENTER key is pushed again the next editable field becomes under focus and starts blinking While in EDIT MODE the and keys can be used for changing the value under focus Pushing the ENTER key again will set the selected ...

Page 9: ...ow was the flushing cycle started the interval to the next cycle will start to be measured again after each ending of a flushing sequence The selectable intervals are the following 5 10 15 20 25 30 35 40 45 50 55 60 minutes 2 3 4 5 6 8 12 18 24 72 120 hours dp flushing will be triggered by DP only Note When the keys and are pressed at the same time in the field Flush Mode the remaining time until ...

Page 10: ... 35 40 45 50 55 60 seconds Looping limit The number of successive flush cycles activated by the DP sensor that can be conducted before it is established that an endless loop problem has arisen The options are 1 10 or no which means that the loop problem is ignored Alarm Yes No An output is assigned for alarm activation Delay Valve Yes No an output is assigned to activation of the delay valve View ...

Page 11: ...e will start from the beginning rather than continue from the stop point Manual activation A flushing sequence can be manually activated by the MANUAL key When manually activated the icon will appear on the display The same key will be used for manually terminating a sequence in progress Adding and removing of plug in units The number of connections on the Filtron may be altered with plug in units...

Page 12: ...ontroller Note 1 The external DP sensor is standard and is intended for use when the unit does not feature a built in electronic DP sensor option 2 The unit is supplied with 24 V AC internally transformed from 220 110 V AC 3 Switch off the power before removing adding a plug in unit 4 220V configuration 24V AC 110V configuration 24V AC solenoids Power supply Pressure sensor option DP sensor ...

Page 13: ...13 UDI 12 2019 Subject to modifications No liability accepted for errors or misprints Manual UdiMatic 6 HYDRAULIC SCHEME ...

Page 14: ... 1 2 meters 1 Close the isolating valve on the outlet of the filter if equipped 2 Initiate a manual flushing by pressing M on the flushing controller 3 Close the isolating valve on the inlet of the filter 4 Initiate an additional manual flushing cycle to relieve the pressure in the filter 7 2 Drainage procedure Prior to accessing filter internals it is necessary to drain the filter Note that uncon...

Page 15: ...filter without delay Prior to application of protective paint thoroughly clean the damaged spot with wire brush 8 2 Monthly On units equipped with by pass valve the by pass should be engaged at least once a month This will clean the valve seat of any accumulated dirt as well as ensuring proper by pass operation 8 3 Quarterly Depressurize the filter disconnect the command pipes from the piston Dism...

Page 16: ...hten them 8 Install the piston on the filter and connect the command pipes back to the TEE fitting 9 Check for water leakage during next operation and flushing process 8 5 Two years Use our maintenance set for bi annual maintenance and replace all seals 2 4 10 11 12 5 8 6 7 9 2 4 Model 1 Model 1 2 3 4 Model 4L 6 8 Partcode set 4S78529099 Partcode set 4S7851B9199 Partcode set 4S78519699 4S801505 Co...

Page 17: ... the inside and press it until it fits in place Verify that the screen seals 3 2 are intact or replace if necessary lubricate the seals with silicone grease OKS 1110 0 or equivalent grease Insert the screen 3 or 3A assembled with the collector assembly 4 into the filter body and press slightly the bearing base 10 to fit in place Verify that the cover seal 2 is intact or replace if necessary lubric...

Page 18: ...ient cleaning 1 Inlet pressure is too low 2 Outlet pressure is too low 1 Pump at higher pressure 2 Install a pressure sustaining valve Discharge pipe only runs 2 3 sec instead of 8 10 sec Rotor does not go up down Check cylinder Filter doesn t flush at pressed button Electrically and or valve Test disconnect hose Filter does not flush on P en or time Print settings P switch Check power settings Fl...

Page 19: ...or errors or misprints Manual UdiMatic 10 SPARE PARTS The following page depicts a typical filter assembly and indicates proper part description and location Please refer to these descriptions paragraph 9 2 when ordering spare parts 10 1 Illustrated Parts Breakdown ...

Page 20: ... locking bolt E8510407 BR E8510407 BR E8510407 BR 4 4 Suction nozzle 4S78519186 4S78519186 4S78519186 5 Bearing Stopper O Ring 4S7851B9163 4S7851B9163 4S7851B9163 6 Flushing valve 2U20916G 2U20916G 2U20916G 7 Hydraulic piston 4S7851B9107 4S78519370 4S78519370 8 Cover E8510260 4S7851B9303 4S7851B9303 9 Bolt 4S78519109 4S78519109 4S78519109 10 Bearing base 4S78519184 4S78519184 4S78519184 11 Upper B...

Page 21: ...4 E8510614 4 3 Hydraulic motor locking bolt E8510407 BR E8510407 BR 4 4 Suction nozzle 4S78519686 4S78519686 5 Bearing Stopper O Ring 4S7851B9163 4S7851B9163 6 Flushing valve 2U20922G 2U20922G 7 Hydraulic piston 4S78519370 4S78519370 8 Cover E8510630 E8510630 9 Bolt 4S78519109 4S78519109 10 Bearing base 4S78519684 4S78519684 11 Upper Bearing 4S78519685 4S78519685 12 Pressure control box Y8510201 M...

Page 22: ...d 130 micron screen Model 5 10 15 25 50 75 100 150 200 250 300 350 400 500 785290 0 08 0 31 7851B91 0 11 0 25 7851B92 0 07 0 21 7851B93 0 16 0 36 7851E94 0 05 0 11 0 19 0 43 7851964 0 04 0 10 0 17 0 39 785196 0 06 0 13 0 23 0 35 785198 0 04 0 08 0 12 0 17 0 23 0 30 7 8 5 2 9 0 1 7 8 5 1 B 9 1 1 7 8 5 1 B 9 2 2 7 8 5 1 B 9 3 3 7 8 5 1 E 9 4 4 7 8 5 1 9 6 4 4 7 8 5 1 9 6 6 7 8 5 1 9 8 8 r e c o m m ...

Page 23: ...your installer with respect to your specific situation All our recommendations are without obligation and we cannot be held liable for any adverse consequences resulting from these recommendations maximum flow in m3 h application stock disinfectant dripp irrigation capillary dripp irrigation sprinkle 1 3mm sprinkle 1 3 1 8 mm ext sprinkle 1 8 mm flushing water filter micron water quality 75 100 13...

Page 24: ... Off Main valve Hoofdafsluiter Yes No Dwell Time Vertraging tussen stations Sec DP Delay Vertraging tot werkelijk spoelen Sec Looping Limit Endless loop probleem Yes No Alarm Alarm Yes No Delay Valve Vertragingsklep Yes No Pressure Units Druk units Bar Psi Calibration IJking Does not affect operation Version display Versie weergave Does not affect operation Number of plug in modules Specifics For ...

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