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One Man Dual Component Polymer Pump

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     fluid remains in the tanks once complete.

 

c.  Grease the fittings on the manifold and secure for next use.

3. In case several inches of polyurea remains in the tank at day’s end AND, 

pump will be used to place additional joint filler the following day, it can be 

possible to leave the material in the machine overnight using the following 

procedure. NOTE: Do not leave polyurea in the tanks or within the system 

(tanks, pumps, lines, manifold) if material placement will not be performed 

the following day.

 

a.  Remove static mixing tip.

 

b.  Grease the fittings on the manifold and secure for next use.

 

c.  Fill Iso side tank (Part B for Metzger/McGuire joint fillers, amber    

 

     colored side) with Iso product to within a couple inches of the top    

 

     of the tank.

 

d.  Press a new clean plastic bag, or similar plastic sheeting, over tank  

 

     and into top of product lapping excess plastic over the top sides of  

 

     the tank. By doing this, excess air potentially containing moisture or  

 

     humidity is forced away from the top of the polyurea Iso component.

 

e.  Place tank lid over plastic sheeting and secure.

 

f.  At next use, a thorough evaluation must be done as indicated in    

             the “Prior to Use” section to ensure no cross contamination exists    

 

    in the manifold.

Set-up and Operation

Next Day Use:

1. 

It is always advisable to re-check the manifold first by removing the check 

ball assembly and inspecting for clogs and also re-checking ratio by 

dispensing a small amount of material into graduated plastic containers.

2. Before use, cure test should be performed by dispensing through the static 

mixer onto a cardboard or plastic sheet and monitored for 10-15 minutes to 

confirm cure prior to commencement of filler placement.

3. Follow instructions outlined above under “Prior to Use” and “Dispensing 

Filler”.

Set-up and Operation

Summary of Contents for One Man

Page 1: ...Operating Manual Dual Component Polymer Pump 1 877 817 6687 www ussaws com One Man ...

Page 2: ...al Component Polymer Pump This is a professional tool and is intended for use by trained and experienced operators To get maximum benefit from your tool and to ensure maximum safety be sure to read this manual thoroughly You should also periodically review safety instructions Specifications Part Number SX20500 Capacity 2 6 5 Gallon Tanks Electrical Requirements 120 V Motor 1 2 HP Weight 220 lbs Re...

Page 3: ...y result in minor or moderate injury or property damage A potentially hazardous situation exists which if not avoided may result in product or property damage THE FOLLOWING SYMBOLS LABELS MAY BE FOUND IN THIS MANUAL OR ON THE TOOL Read the operator s manual carefully and understand the contents before you use this equipment Always wear a protective helmet WARNING CAUTION IMPORTANT Always wear prot...

Page 4: ...medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before conne...

Page 5: ...ure that the safety of the power tool is maintained Risk of injury to user The power cord must only be serviced by a certified repair facility Warnings GFCI and personal protection devices like electrician s rubber gloves and footwear will further enhance your personal safety Keep handles dry clean and free from oil and grease Slippery hands cannot safely control the tool Develop a periodic mainte...

Page 6: ...to clean the exit hole c Reconnect lines to manifold 3 If hydraulic fluid remains in the tank used for flushing and pump storage and should be left at least a couple inches deep in the tanks when not in use plug in power supply and trigger applicator gun to dispense fluid a Watch fluid flow out of manifold and inspect for clog or uneven flow b Using graduated measuring cups dispense fluid into con...

Page 7: ...of test sample cure install new static mixing tip 9 Install filler into joint of crack per product installation guidelines Work Interruption 1 If work is stopped for short term 5 minutes or so to move pump etc periodically trigger applicator wand to dispense material every 30 45 seconds to ensure material in static mixing tip does not set 2 If dispensing is stopped for longer term lunch break etc ...

Page 8: ...plastic bag or similar plastic sheeting over tank and into top of product lapping excess plastic over the top sides of the tank By doing this excess air potentially containing moisture or humidity is forced away from the top of the polyurea Iso component e Place tank lid over plastic sheeting and secure f At next use a thorough evaluation must be done as indicated in the Prior to Use section to en...

Page 9: ...spensed partially fill each tank with hydraulic fluid and run through the machine to ensure pumps and lines have been purged 3 Grease fittings on the manifold 4 Wrap mixing manifold with plastic or shrink wrap tightly sealing end and preventing moisture exposure and absorption into manifold 5 Package up for storage Set up and Operation ...

Page 10: ...tely every 45 seconds with most M M products 2 Material STOPS flowing A Check main power supply to ensure voltage is entering the speed control unit Inside the control box cover located on the face of the circuit board a GREEN LED light should be illuminated when proper voltage is present If indicator light is off switch is on check main power supply cord to ensure power is being supplied to the c...

Page 11: ...aused by a restriction or buildup inside of the mixing manifold Disconnect lines inspect and clean mixing manifold Prior to reassembly test material flow and ratio check directly from the pump lines After confirming proper ratio from the lines connect mixing manifold attach static mixing element and dispense test material to monitor for full cure D If OFF ratio dispensing is found when testing dir...

Page 12: ...e operating instructions and in accordance to the material manufacturers guidelines and specifications It is the responsibility of the owner user to ensure that the operating instructions have been read and understood by the operator before the operation of the equipment begins It is the responsibility of the owner user to understand and perform the maintenance and storage procedures as explained ...

Page 13: ... SX Pump Frame SX20005 6 Tank Lid SX20005 5 Tank SX20422 Debris Screen US30048 1 Rear Wheel SX20511 Axle US24600 23 Front Caster SX20509 Idler Sprockets SX20402 32 Motor Sprocket SX20403 Chain Not Pictured SX20200 Pump Assembly SX20401 Pump Driven Sprocket ...

Page 14: ...One Man Dual Component Polymer Pump 14 Parts SX20305 4 Motor SX20523 Electronics Box SX20506 Tool Box Lid SX20201 Fluid Pumps ...

Page 15: ...SX20103 Handle SX20113 Manifold SX20012 Night Cap SX20111 Static Mixer Retaining Nut SX20424 Straight Fitting SX20313 Speed Control Knob SX20304 Push Switch SX20010 Static Mixing Tip SX20114 Complete Pump Wand SX20306 2 Speed Control Potentiometer ...

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