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TYVA MODULOO, Assembly Manual

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Assembly manual

TYVA MODULOO

UK 3.0

Versions : 1S/8P-4S/2P-8S/1P

Summary of Contents for MODULOO

Page 1: ...Assembly manual TYVA MODULOO UK 3 0 Versions 1S 8P 4S 2P 8S 1P ...

Page 2: ... PCB 4S 2P 12 8 to 14 8 V 2 4 2 PCB 8S 1P 25 6 to 29 6 V 3 1 COVER SETTING UP 3 2 Li ion 18650 CELLS 3 3 HOUSING POSITIONING 3 4 18650 CELLS SETTING UP 3 5 THE ESTABLISHMENT OF THE SPACERS 4 ASSEMBLY NEGATIVE COVER 5 SCREWING COVER SCREW M3 ON NEGATIVE 6 POSITIVE COVER MOUTING 7 POSITIVE COVER MOUTING 8 SCREWING COVER SCREW M3 ON POSITIVE 9 POSITIVE AND NEGATIVE COVER ASSEMBLY 4S 2P et 8S 1P Manua...

Page 3: ... Do not immerse into liquids modules Do not burn the modules Do not disassemble the modules Do not subject modules to shocks or falls Use a suitable battery charger voltage and load current Use only accessories and screws supplied with TYVA MODULOO modules For higher voltages up to 48 volts use personal protective equipment gloves goggles and face shield hearing protection Do not integrated into t...

Page 4: ...using TYVA MODULOO Assembled positive cover Assembled negative cover T10 M3x14 screws Mounting tool Cells spacers Horizontal Busbar Vertical clip Protective cover 4 8 9 7 3 2 1 5 6 Busbar HO 1 0 Maximum current 140 A Busbar VE 1 0 Maximum current 30 A Manuel UK 2 0 ...

Page 5: ...2 1 MODULOO CASES DETAILS POSITIVE LID NEGATIVE LID Landmarks Slots available for PCM ou BMS Manual UK 2 0 ...

Page 6: ...2 2 FIXING THE PCB IN THE HOUSING POSITIVE LID NEGATIVE LID Fixing holes Optional fixing holes for power PCB range Manual UK 2 0 ...

Page 7: ... VERSIONS OF LIDS Positive lid Negative hole Pins Pins Positive lid Positive lid Positive lid Negative lid Version 1S 8P 3 2 to 3 6 V Version 4S 2P 12 8 to 14 8 V Version 8S 1P 25 6 to 29 6 V Manual UK 2 0 ...

Page 8: ...arge current 240 A 10s 50 A 1s 30 A 20s Maximum operating temperature 30 à 80 C Its is possible to increase the discharge current by fixing the two positive and negative PCBs on the inner holes of TYVA MODULOO housing see section 2 2 For high discharge rate air cooling of the modules must be taken into account In order not to damage the 18650 cells it is not advised to exceed a module internal tem...

Page 9: ...2 4 1 PCB 4S 2P 12 8 to 14 8 V Version 4S 2P 12 8 to 14 8 V Fuse SMD 20A Manual UK 2 0 ...

Page 10: ...Version 1S 8P 25 6 to 29 6 V 2 4 2 PCB 8S 1P 25 6 to 29 6 V Manual UK 2 0 ...

Page 11: ...The 3 PCB openings from positive cover must be placed on the 3 pins housing 3 1 INSTALLATION OF 18650 CELLS Manual UK 2 0 ...

Page 12: ...ave the same batch voltage and identical chemistry The voltage difference between each cell must be less than 1 5 mV it s advised to measure the voltage of each cell before module integration 18 1 mm 18650 cell diameter 18 6 mm 64 9 mm cell length 18650 65 8 mm Manual UK 2 0 ...

Page 13: ...3 3 POSITIONING THE HOUSING Position the positive cover on the positive side of the housing and then return the assembly on a flat surface 1 2 3 Manual UK 2 0 ...

Page 14: ...LLATION OF 18650 CELLS Keying pins Version 1S 8P 3 2 à 3 6 V Version 4S 2P 12 8 à 14 8 V Version 8S 1P 25 6 à 29 6 V Installation of 18650 cells into 8 housings on the negative side of the housing Manual UK 2 0 ...

Page 15: ...3 5 INSTALLATION OF SPACERS Insert 4 spacers with the included tool 1 2 Manual UK 2 0 ...

Page 16: ...4 MOUNTING NEGATIVE COVER The 3 PCB openings from positive cover must be placed on the 3 pins of the housing Manual UK 2 0 ...

Page 17: ...rew on negative cover 3 4 1 2 Setting the screwdriver with a maximum torque 3 Nm Place into position the negative cover and tighten the screw in the order 1 2 3 4 while pressing down firmly on the cover 1 2 3 Manual UK 2 0 ...

Page 18: ...OUNTING Return the positive side module upwards taking care to maintain the unbound positive cover The cells and spacers must always remain in place during this operation Then remove the positive cover 1 2 Manual UK 2 0 ...

Page 19: ...7 POSITIVE COVER MOUNTING The 3 PCB openings from positive cover must be placed on the 3 pins of the housing Manual UK 2 0 ...

Page 20: ...8 SCREWING THE M3 SCREW ON POSITIVE COVER 4 3 1 2 Positive landmark Placing into position the positive cover Tighten the screws in the 1 2 3 4 order 1 2 Manual UK 2 0 ...

Page 21: ... 1P Insert the connector of the negative PCB into the box housing After setting up the negative cover screws release the connector Before securing the 4 screws on the PCB positive connect the two connectors of the positive and negative cards 1 3 2 Manual UK 2 0 ...

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