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Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 58528- 1

408--9997

LOC B

1

of 6

E

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

03 SEP 09 Rev B

with Die Assembly 58528- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Locator Assembly

(Supplied with

Die Assembly)

Front of Tool

(Locator Side)

Die

Assembly

Moving Jaw

Ratchet

Adjustment

Wheel

Stationary Jaw

Back of Tool

Wire Side)

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Stationary

Handle

Moving Handle

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1--800--722--1111.

TE Die

TE Locator

Contact

Wire

TE Die

Assembly

TE Locator

Assembly

{

Contact

Family

}

Size

(AWG)

Insul Dia

Strip Length

(mm [In.])

58528--2

58516--1

.070 Series

24

1.40 to 1.78

[.055 to .070]

3.48 to 3.99

58528--2

58516--1

.070 Series

Contacts

22

1.40 to 1.88

[.055 to .074]

3.48 to 3.99

[.137 to .157]

{

Supplied with the die assembly. Also available separately.

}

Call the Tooling Assistance Center or Product Information (see below) for product part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 58528--1 consists of Die Assembly

58528--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.
Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

NOTE

i

Summary of Contents for PRO-CRIMPER III Series

Page 1: ...nstallation repair maintenance work or prototyping in industrial commercial or institutional applications Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 series specification but may not comply with other feature parameters of the specification Tyco Electronics offers a variety of tools to satisfy your performance requirements For additio...

Page 2: ...d their marked surfaces face outward when mounted in the moving jaw of the tool frame 3 Insert the two die retaining pins 4 Insert the short die retaining screw through the jaw and through both anvil dies and tighten the screw just enough to hold the dies in place Do not tighten the screw completely at this time 5 Place the wire crimper and insulation crimper so that their chamfered sides and thei...

Page 3: ...EIGHT INSPECTION and Section 7 RATCHET Crimp Height ADJUSTMENT to verify crimp height before using the tool to crimp desired contacts and wire sizes Refer to the table in Figure 1 and select wire of the specified size and insulation diameter Strip the wire to the length indicated in Figure 1 taking care not to nick or cut wire strands Select an applicable contact and identify the appropriate crimp...

Page 4: ...the contact s accordingly 3 Using a crimp height comparator measure the wire barrel crimp height as shown in Figure 4 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not the tool must be adjusted Refer to Section 7 RATCHET Crimp Height ADJUSTMENT 7 RATCHET Crimp Height ADJUSTMENT Figure 5 1 Remove the lockscrew from the ratchet adjustment whe...

Page 5: ...ceable parts are shown in Figure 1 Available separately PRO CRIMPER III Hand Crimping Tool Repair Kit 679221 1 includes a replacement nut and a variety of pins rings screws and springs If the dies are damaged or worn excessively they must be replaced CUSTOMER SERVICE 38 35 TYCO ELECTRONICS PO BOX 3608 HARRISBURG PA 17105 3608 11 REVISION SUMMARY Revisions to this instruction sheet include S Change...

Page 6: ...t 408 9930 SDE PEW 12 Hand Tool 9 1478240 0 Instruction Sheet 408 8851 SDE Bench Terminator 1490076 2 Customer Manual 409 10052 626 Adapter 679304 1 Instruction Sheet 408 4070 Battery Tool Shouldered Die 1725837 1 2 Customer Manual 409 10053 Battery Tool Pin Die 1213890 1 2 Customer Manual 409 10065 Die Assembly 58528 2 Can Be Used In the Following Tools ...

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