Tyco Electronics DT-3000 Customer'S Manual Download Page 20

Page: 20 / 22

409-10042

DT-3000 Machines 1725100-[ ] and DT-5000 Machines 1725800-[ ]

Rev E

20 of 22

Tyco Electronics Corporation

Rear Controller Panel

Mounting Bolts

Figure 14

Insert Small End of Air Feed

Cable Assembly Into J7 Socket

Detail

See Detail

Bolt Securing Sheet

Metal Guard

Air Feed Cable

Assembly

Summary of Contents for DT-3000

Page 1: ...1 INTRODUCTION 3 2 DESCRIPTION 5 2 1 Functional Description 5 2 2 Electrical Description 7 3 RECEIVING INSPECTION AND INSTALLATION 8 3 1 Receiving Inspection 8 3 2 Installation 8 3 3 Considerations Af...

Page 2: ...s environment Carefully observe the following safety precautions before and during operation of the equipment D ALWAYS wear appropriate ear protection D ALWAYS wear approved eye protection when operat...

Page 3: ...1 HIncludes Crimp Quality Monitor CQM Sensor 1 INTRODUCTION This manual contains information on operation preventive maintenance and adjustments of DT 3000 Machines 1725100 shown in See Figure 1 and D...

Page 4: ...brackets Some commercial items may contain non metric hardware Figure 2 provides specifications and requirements for these machines Capacity Maximum Crimp Force DT 3000Machines 13 3kN 3 000lb DT 5000M...

Page 5: ...Duty Industrial HD I Applicator Pre Feed Post Feed Refer to the HD I Applicator Customer Drawing For Part Numbers Figure 3 Quick Disconnect Coupling 23238 1 is required to run air feed applicators End...

Page 6: ...of 22 Tyco Electronics Corporation Figure 4 DC Motor Crankshaft Motor Access Cover Figure 5 Cont d Base Plate for Machines 2 3 6 and 7 Quick Release T Handle Precision Crimp Height Adjustment Mechanis...

Page 7: ...graph 4 1 for control panel operation A main power switch circuit breaker Figure 7 is located on the back of the machine This switch connects ac power to the control system The CPU motor controller is...

Page 8: ...packaging and shipping To protect against damage that may have occurred during shipment remove the machine from the crate Paragraph 3 2 and carefully inspect the machine for damage If damage is eviden...

Page 9: ...position and the following A Bench The bench to be used should be of sturdy construction preferably with rubber mounts to minimize noise A height of 762 to 812 8 mm 30 to 32 in is the most suitable f...

Page 10: ...bed in Figure 9 The control panel will be used to set up and operate the machine see Paragraphs 4 3 and 4 4 4 2 Applicator Installation Machines 1 and 5 require the use of a hex wrench to change appli...

Page 11: ...product depending on the applicator being used 8 Mount the terminal reel on the reel support Thread the terminal strip through the guard and into the applicator according to the instruction sheet inc...

Page 12: ...til the green status indicator stops flashing If the motor is stalled it may be necessary to manually cycle the machine to the home position Refer to the CAUTION and DANGER statements below for the pr...

Page 13: ...shing a machine fault has been detected To reset the machine power down the machine clear the problem area and then power up the machine or hold down the foot pedal until the green indicator stops fla...

Page 14: ...t as many times as desired TherammaydriftdownwardiftheJogbuttonisreleasedinmid stroke Thespeedcontrolknob Figure9 alsoadjuststheairfeedtiming Normallytheairfeedtimingissetat280ms When thespeedcontroli...

Page 15: ...e reliable service and long life Use only CHEVRON Ultra Duty Grease EP National Lubricating Grease Institute NLGI 2 PENNZOIL PENNLITH Ultra Grease EP NLGI 2 or CONOCO SYNCON Heavy Duty Grease EP For o...

Page 16: ...ry to replace parts In this case and before making any changes to the machine contact your local representative or call the Tooling Assistance Center at the number on the bottom of page 1 Periodic ins...

Page 17: ...y from the pivot pin Lock the lever in place by releasing it 2 Install the applicator into the machine as described in Paragraph 4 2 3 Cycle the machine to crimp three sample terminations Check the cr...

Page 18: ...in 3 Adjustment Lever Reading below 0 00 mm 000 in setting 2 7 1 Conversion Adapter Kits 1725156 The conversion adapter kit is used to modify any of these machines with 30 mm 1 181 in stroke length in...

Page 19: ...Remove the four mounting bolts securing the rear controller panel to the frame Refer to Figure 14 2 Remove the control panel from the machine and pivot it in order to view the control board 3 Insert t...

Page 20: ...00 Machines 1725800 Rev E 20 of 22 Tyco Electronics Corporation Rear Controller Panel Mounting Bolts Figure 14 Insert Small End of Air Feed Cable Assembly Into J7 Socket Detail See Detail Bolt Securin...

Page 21: ...gure 15 8 Install the air feed applicator onto the base plate Figure 15 Base Plate for Machines 2 and 3 Clamps Socket Head Cap Screw Rear Stop Quick Release T Handle 9 Connect the air lines to the app...

Page 22: ...ir can be turned off by moving the slide valve away from the filter 11 Lock the air in the off position Turn the air off and clamp the valve lockout in position as shown in Figure 16 8 TROUBLESHOOTING...

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Tyco Electronics DT-3000, Customer'S Manual

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