409-10042
DT-3000 Machines 1725100-[ ]and DT-5000 Machines 1725800-[ ]
Rev E
14 of 22
Tyco Electronics Corporation
Adjusting the Speed Control Knob
The default speed of the crankshaft in the Jog Mode is set to a minimum initial value which is
not defined
by the initial position of the speed control knob. Adjusting the speed upwards enables jogging at speeds
greater than the default in case greater speeds are required to complete a cycle. To cause the crankshaft
to rotate at other than the initial default speed, the speed control knob must be rotated completely
counterclockwise, then rotated back clockwise to the desired speed setting. If the Jog button is depressed
within three seconds of setting the speed control knob, the crankshaft will rotate at the speed defined by
the position of the speed control knob. The new speed setting will remain active for a maximum of three
seconds after the Jog button is released, or until the crankshaft completes the cycle. If the cycle is not
complete and the Jog button is again pressed within three seconds from its release, the crankshaft will
rotate at the speed defined by the position of the speed control knob. Failure to push the Jog button within
the three seconds of its release will cause the crankshaft jog speed to revert back to the initial minimum
default value. After the Jog button is released, the speed control knob can be rotated in either direction to
increase or reduce the crankshaft jog speed, but Jog button must be activated again within three seconds
of the release or the speed will revert back to minimum default speed. The speed control knob can be
reset as many times as desired.
The ram may drift downward if the Jog buttonis released inmid-stroke.
The speed control knob (Figure 9) also adjusts the air feed timing. Normally the air feed timing is set at 280 ms. When
the speed control is set at less than 50% of its maximum setting (pointing straight down or counterclockwise from
pointing straight down), the air feed timing changes to 440 ms. This is done to accommodate applicators that have
longer than normal air cylinders.
The green flashing status indicator flashes a specific number of times to represent a corresponding fault. For
example, the green status indicator will flash five times (each followed by a one second pause) to indicate that
the top–dead–center (TDC) switch was not sensed while the machine was running. Refer to Figure 10.
FAULT INDICATOR CODE
(Number of Consecutive Flashes)
MACHINE FAULT
4
Motion from TDC was not detected.
5
The TDC switch was not sensed.
6
A bad PWM IGBT was detected.
7
A bad Jog pushbutton input was detected.
8
A bad footswitchinput was detected.
9
A bad DC bus relay was detected.
10
A bad jog enable input was detected.
11
The line voltage is not within specifications.
12
A bad spare input was detected.
Figure 10
4.5. End-Feed/Side-Feed Applicator Conversion
When changing from an end–feed applicator to a side–feed applicator (or from a side–feed applicator to an
end–feed applicator), the reel support assembly must be moved to the opposite side of the machine. With the
terminal reel removed, lift and rotate the reel support bar to the opposite side of the machine. Mount the
terminal reel on the reel support and load the terminal strip into the applicator. Remove the metal terminal
lead–in and thumbscrews and move to the opposite side of the machine. If installed, move the lubricator bowl
to the opposite side of the machine as required.
The lubricator bowl is anoptional accessory.
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