Tyco Electronics AMP-TAPETRONIC 69875 Customer'S Manual Download Page 8 | Manualshive

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409-1993

AMP-TAPETRONIC Machine 69875 and 69875-1

Rev J

8 of 46

Tyco Electronics Corporation

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Summary of Contents for AMP-TAPETRONIC 69875

Page 1: ...ING INSPECTION AND INSTALLATION 10 3 1 Receiving Inspection 10 3 2 Considerations Affecting Machine Placement 10 3 3 Machine Installation 11 4 OPERATION 11 4 1 Hand Cycling Machine 11 4 2 Product Load...

Page 2: ...arts of the application equipment D NEVER insert hands into installed application equipment D NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722...

Page 3: ...THERM Terminals and Closed End Splices See Figure 2 This manual pertains to the applicator portion of the AMP TAPETRONIC machine For information about the Model K AMP O LECTRIC machine refer to Custo...

Page 4: ...and splices are color coded for a given wire range Products must be crimped in dies that carry the same color code dot Refer to the instructions packaged with the dies for terminal and splice crimp in...

Page 5: ...the wire size Weight Approximately 113 40 kg 250 lb Figure 3 B Wire Funnels The wire funnel permits easier and faster wire entry into product wire barrels prior to the crimping operation and it acts...

Page 6: ...This positions the product in the crimping dies In the standby condition the machine ram is lowered to the holding position to retain the product during wire insertion and crimping Figure 4 Lift Hole...

Page 7: ...r die As the machine ram reaches the end of the upward stroke and begins the downward stroke to return to the neutral or holding position the wire funnel retracts to align with the product wire barrel...

Page 8: ...409 1993 AMP TAPETRONIC Machine 69875 and 69875 1 Rev J 8 of 46 Tyco Electronics Corporation Figure 6...

Page 9: ...409 1993 AMP TAPETRONIC Machines 69875 and 69875 1 Rev J 9 of 46 Tyco Electronics Corporation Figure 7...

Page 10: ...urdy bench 711 to 762 mm 28 to 30 in high aids comfort by allowing the operator s feet to rest on the floor The operator s weight and leg position can be easily shifted The bench should have rubber mo...

Page 11: ...older is required it must be ordered separately then installed on the bench with bolts or screws approximately 101 mm 4 in from the left side of the machine as shown in Figure10 B 4 OPERATION 4 1 Hand...

Page 12: ...flywheel cover on rear of machine 2 Make sure the tape release lever is in the down position See Figure 11 If machine is hand cycled with the tape release lever in the up position the shear pin on the...

Page 13: ...he disk See Figure 12 2 Position reel so that terminal wire barrels face the rear of machine then slide reel onto reel support pin 3 Replace reel disk and lock by tightening the thumbscrew 4 Facing th...

Page 14: ...Machine 7 Lower tape release lever to secure tape in position 8 Connect the machine power supply and place the main power switch in the ON position 9 Depress and release the foot switch as many times...

Page 15: ...h in the ON position 4 Insert the pre stripped wire into the product wire barrel until the wire end contacts the internal wire stop See Figure 13 Depress and release the foot switch to cycle the machi...

Page 16: ...Refer to Figure 14 for examples of possible damage Figure 14 Chipped Pitted Broken Corner 4 If necessary replace dies as described in Paragraph 8 1 5 After problem is corrected replace the front guar...

Page 17: ...ing 4 Check for loose or missing cowling pins and retaining rings on transmission 5 3 Lubrication Apply all lubricants sparingly avoiding a build up of lubricants and dirt Be sure to wipe off excess l...

Page 18: ...4 0 4 4 4 0 4 0 1 1 4 0 0 1 2 4 4 4 0 2 1 4 1 4 4 4 0 2 1 0 0 0 42 4 0 0 4 0 0 88 4 1 1 4 1 1 0 0 42 0 4 42 0 0 42 0 4 0 0 88 4 0 0 42 0 4 1 42 0 5 0 42 0 4 1 42 3 88 4 4 0 1 D 3 88 4 Figure 16 cont...

Page 19: ...Tyco Electronics Corporation Figure 16 end B A G O 4 b 4 a Light Coat of Grease Applied by Hand on Ram 1 b G 1 a O 3 d O 3 c Connecting Rod Retainer Nuts O 3 e G 1 g O 3 f G 1 c e G 1 d O 3 b O 3 a G...

Page 20: ...1 Visual Inspection In the event of a machine malfunction perform the following six point visual inspection before attempting a detailed troubleshooting procedure If the visual inspection does not re...

Page 21: ...roken missing or weak back up latch return spring Check for broken missing or weak back up latch return spring causing back up latch not to engage stop collar Replace spring if required c broken missi...

Page 22: ...nals are positioned too far to the left or right of center of dies Indexing mechanism is not properly adjusted Adjust indexing mechanism Refer to Section 7 Terminals are positioned too far front or ba...

Page 23: ...splices provide a support for the wire 6 For PLASTI GRIP terminals and splices insert a stripped wire into the product 7 Hand cycle the machine to crimp the wire into the product 8 For PIDG products...

Page 24: ...IATELY shut down the machine until the jam has been cleared Remove the dies as described in Section 8 and inspect them for possible damage after a jam has occurred To avoid personal injury be sure to...

Page 25: ...and 5 The ram lift pin may bend slightly when the adjusting screw is moved closer to the machine frame 9 If necessary repeat Steps 6 through 8 until the wire stop clears product from upper die Figure...

Page 26: ...sert a hex wrench in the crimp location adjustment screw Figure 18 While performing Step 4 or 5 refer to the instruction material packaged with the dies for crimp inspection procedures 4 If the crimp...

Page 27: ...adjustment screw after making adjustment 7 Hand cycle the machine as described in Section 4 while checking feed belt travel Repeat Steps 1 through 4 as necessary until product is centered in die clos...

Page 28: ...nal injury turn off the machine and disconnect the machine from the power supplies 1 Choose the correct dies for the product to be run 2 If the wire funnel is installed depress the wire funnel and piv...

Page 29: ...d with an extractor as described in Paragraph 8 3 Replace the wire funnel as follows To avoid personal injury turn off the machine and disconnect the machine from the power supplies 1 Remove the front...

Page 30: ...ersion It is necessary to convert the machine to run closed end splices and spare wire caps because they are crimped through the tape The pull back feature of the indexing mechanism must be de activat...

Page 31: ...ooling holder using the two larger screws used for the old lower tooling holder Do not tighten screws See Figure 26 A 10 Install the stationary die in the lower tooling holder with supplied screw The...

Page 32: ...el For Terminals Butt Splices or Spare Wire Caps New Lower Tooling Holder A B 16 Install the upper die and tighten screw Be sure the offset on rear of die is seated tightly against the bottom edge of...

Page 33: ...orward Edge of Mount 38 X 38 mm 015 X 015 In Retaining Plate Mount Offset of Die Must Seat Tightly Against Bottom Edge of Mount Then Tighten Die Screw Moving Die Figure 28 When Dies are Aligned Push I...

Page 34: ...cycled with the tape release lever in the up position the shear pin will be broken to prevent more extensive damage to the machine The operation of the machine is not affected by a broken shear pin e...

Page 35: ...sembled for feed belt replacement To avoid personal injury turn off the machine and disconnect the machine from the power supplies 1 Remove the front and side guards from the machine 2 Depress the wir...

Page 36: ...new tape feed belt by lifting tape retainer on indexing unit being sure that angled portion of the belt teeth are to the left of the indexing subassembly assembly as shown in Figure 31 A 17 Slide the...

Page 37: ...S AND DRAWINGS This section contains parts lists and drawings which fully cover machine 69875 when used with Customer Manual 409 5128 Figure 32 lists all parts for the applicator and Figure 33 lists a...

Page 38: ...No 6 32 x 500 L 2 11E 237005 1 PLATE 1 11F 237009 1 TUBE ASSY 1 11G 856185 1 PIN Flt Hd 124 Dia x 62 In L 2 11H 237002 1 BRACKET 1 11J 1 23030 2 SCREW Skt Hd Cap No 8 32 x 750 L 1 11K 1 22183 7 PIN Gr...

Page 39: ...Splices 1 35C 307251 2 STOP Used with Spare Wire Caps 1 36 251485 1 HANDLE Lift 1 37 251478 1 BODY Lift Handle 1 38 251559 1 PLATE Backup 1 39 251461 1 MOUNT Base 1 40 237024 SCREW Special 1 41 237032...

Page 40: ...flkg No 10 32 x 18 L 2 73 1 21000 8 SCREW Skt Hd Cap No 6 32 x 250 L 1 74 21024 3 WASHER Lock No 6 1 75 23673 6 BALL Handle 1 76 1 22971 1 BALL Plunger 1 78 1 22202 9 NUT Hex 3 8 24 1 79 21024 8 WASHE...

Page 41: ...x 375 L 6 104 1 21000 9 SCREW Skt Hd Cap No 6 32 x 375 L 2 105 5 21028 1 PIN Slotted Spring 12 Dia x 500 L 1 106 237036 SPACER 1 108 307891 1 GUARD Top 1 109 307890 1 GUARD Right Side 1 111 308160 1 G...

Page 42: ...115 113 103 39 REF REF See Detail A 1 REF REF 111 118 119 113 112 85 45 14 15 66 44 76 87 86 38 82 16 84 65 17 113 103 113 109 47 89 101 105 37 36 75 108 13 91 92 1 48 106 100 12 83 71 96 97 95 94 93...

Page 43: ...72 5 54 32 78 40 41 69 42 33 46 47 9 117 47 53 99 27 31 103 25 56 26 11T The slot in the probe head assembly Item 35 must be centrally aligned with the stationary die If alignment of probe head assem...

Page 44: ...COLLAR 1 12 22140 4 SCREW Skt Hd Cap 1 4 20 x 750 L 1 13 251457 1 PIVOT 1 14 22202 2 NUT Jam 1 4 28 1 15 22291 7 BEARING Rod End 1 16 251459 2 LEVER Feed 1 17 3 21001 6 SCREW Skt Hd Cap 3 8 16 x 1 25...

Page 45: ...G Rod End RH 1 46 21018 7 NUT Hex Mach RH No 10 32 1 47 251472 1 ROD Tie 1 48 21899 3 WASHER Flat 2 49 251469 2 PIN 1 50 7 21002 2 SCREW Btn Hd Cap 1 4 28 x 875 L 1 51 856168 1 BUSHING 1 52 856671 1 F...

Page 46: ...3 end 26 NOTE Refer to Customer Manual 409 5128 REF For Machine Parts Not Listed In This Manual B B A REF REF REF REF REF REF REF 29 28 27 14 15 12 13 11 9 10 20 22 23 24 25 16 21 19 18 17 32 8 REF R...

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