Instruction Sheet
Hydraulic Crimping
408--8914
LOC B
1
of 4
E
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All Rights Reserved
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TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
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visit our website at
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18 MAR 10 Rev B
Head 1752787- 1
Male
Quick--Disconnect
Coupler
Figure 1
Latch Pin
Dust Cap
Yoke
Pivot
Pin
Cylinder
Piston
(Ram)
This tool is used to crimp: AMPLI--BOND* Terminals,
PLASTI--GRIP* Terminals, TERMINYL* Terminals and Splices,
Pre--Insulated nylon Heavy Duty Terminals, Pre--Insulated
AMPOWER* Terminals, and Sealed COPALUM* Terminals and
Splices.
1. INTRODUCTION
This instruction sheet provides application,
maintenance, and inspection procedures for Crimping
Head 1752787--1 shown in Figure 1. The crimping
head accepts interchangeable die sets for a variety of
heavy--duty terminals and splices for large wire sizes
-- within Size 8 through 4/0 AWG range. Refer to
instructions packaged with specific die sets for
compatible products, wire ranges, strip dimensions,
and application procedures.
The crimping head is designed and recommended
only for use with Foot Hydraulic Pump 1583659--1;
Hand Hydraulic Pump 1583661--1, or Electric
Hydraulic Pump 1583660--1 (115 Vac), or 1583660--2
(230 Vac).
Read these instructions, and all applicable
references, before inserting any die assemblies and
crimping any terminals or splices.
Dimensions on this sheet are in millimeters [with
inches in brackets]. Figures are for reference only
and are not drawn to scale.
2. DESCRIPTION
Main components of the crimping head are: a yoke
which houses the stationary die and retains the
terminal assembly for crimping, a removable latch pin
which allows pivoting of the yoke on the pivot pin
(typically required for splice terminations), a cylinder
which contains the head’s hydraulic chamber, a piston
(ram) which holds and controls the moving die, and a
quick connect/disconnect coupler which mates with
the coupler on the hose to release or supply pressure.
To avoid injury when using hydraulic crimping
equipment, observe the following precautions:
-- Do NOT modify the crimping equipment in any
way.
-- Use only dies, terminals, and wire specified for
the head.
-- Do NOT perform repairs other than those
specified in the instructional material supplied
with the equipment.
3. CRIMPING HEAD INSTALLATION
Each crimping head is shipped with a coating of
lubricating oil to prevent rust and corrosion. Wipe the
oil off before installing the crimping head on the power
unit. Note that the crimping head is shipped without
oil inside the cylinder. To install crimping head,
proceed as follows.
Make sure that hydraulic pressure to the hose is
released and that power supply is disconnected
to electric power unit, if applicable.
1. Remove protective dust caps from both quick
connect/disconnect couplers.
2. Hold hose vertically to prevent oil spillage.
Attach hose to coupling section on head. Thread
properly and tighten securely.
ORI
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