TWS AUTOMATION PICK & PLACE QUADRA DVC User Manual Download Page 1

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PICK-AND-PLACE

QUADRA DVC

USER MANUAL (original instructions)

Version 1.3

Issued on 06/04/11

Summary of Contents for PICK & PLACE QUADRA DVC

Page 1: ...1 of 199 PICK AND PLACE QUADRA DVC USER MANUAL original instructions Version 1 3 Issued on 06 04 11...

Page 2: ...o persons and properties derived either by an improper use of the machine or not in accordance with the user s manual If the machine is resold the customer must inform the manufacturer who will inform...

Page 3: ...ra model DVC Serial number N ______________ Year of manufacture _____ ____ ______ Electrical power 1 Kw Power supply 220 V Frequency 50 60 Hz Max length 1000 mm Max width 850 mm Max height 1800 mm Max...

Page 4: ...E AND TYPE 16 2 2 COMPONENT FEEDERS 16 2 3 PLACEMENT HEAD 16 2 4 PLACEMENT AREA 17 2 5 ACCURACY 17 2 6 REPEATIBILITY 17 2 7 PRODUCTIVITY 17 2 8 NOISE 17 2 9 DIMENSIONS AND WEIGHT 18 2 10 POWER SUPPLY...

Page 5: ...5 1 EXIT PROGRAM 112 5 2 RESTART 112 CHAPT 6 KEYBOARD 113 CHAPT 7 FUNCTIONS ALWAYS ACTIVE 115 CTRL F1 115 CTRL F2 115 CTRL F3 115 CTRL F4 115 CTRL F5 115 CTRL F6 115 CTRL F7 115 CTRL F8 115 CTRL F12 1...

Page 6: ...JUSTING THE HEIGHT OF THE DISPENSING ASSEMBLY AND OF THE SYRINGE 137 CHAPT 2 ADJUSTING THE LOWERING AND RAISING SPEED OF THE SYRINGE 138 CHAPT 3 ADJUSTING THE DISPENSER CAMERA DISTANCE 138 CHAPT 4 DET...

Page 7: ...08 AND 408 FEEDER BANK UPGRADE 164 PART 7 165 LAN OPERATION 165 CHAPT 1 LAN ACTIVATION 166 PART 8 168 OPTICAL CENTRING DEVICE 168 CHAPT 1 CONFIGURATION 169 CHAPT 3 PACKAGE PARAMETERS TEACHING 173 PART...

Page 8: ...8 of 199 CHAPT 2 GLOSSARY 187 PART 11 188 APPENDIX 188 APP 1 Q IMPORT 188 APP 2 EXTERNAL ALARM CONNECTION 197 WARRANTY CONDITIONS 198...

Page 9: ...bed in this certificate complies with the following regulations alla quale questa dichiarazione si riferisce conforme alle seguenti norme CEI EN 61000 6 4 2007 CEI EN 61000 3 2 2007 CEI EN 61000 6 2 2...

Page 10: ...ed external power supply Lack of maintenance Alteration of the equipment without authorisation from the manufacturer Use of non original spare parts Non observance of the instructions contained in thi...

Page 11: ...rs In accordance with the requirements carried out by the CE member states the CE users can take their electrical and electronic waste to dedicated collection centers free of charge In a few countries...

Page 12: ...12 of 199 PART 1 DESCRIPTION OF THE MACHINE...

Page 13: ...ommonly used components and accommodates 15 feeder magazines having eight 8 mm tapes each for a maximum of 120 feeders Feeder magazines may be loaded off line thus reducing changeover time For each ma...

Page 14: ...fitted to machine Easy to use The software enables the operator to quickly acquire a good level of knowledge of the machine by means of easy to understand colour displays The unique board positioning...

Page 15: ...he customer Our technicians may help the customer to overcome any installation and operating problem Safety The machine has been designed in compliance with all the CE safety regulations An emergency...

Page 16: ...m wide 6 5 mm thick in 7 or 13 reel Other feeders available are Tape feeders 12 16 24 32 44 mm wide 10 5 mm thick in 7 13 or 15 reel Stick feeders any size of stick Matrix tray 2 3 PLACEMENT HEAD The...

Page 17: ...using only feeder banks on the left side of the machine 2 5 ACCURACY Accuracy is expressed as the max deviation between the programmed mounting position and the actual mounting position 0 10 mm on X...

Page 18: ...ENSIONS AND WEIGHT The machine measures 85 x 100 x 180 cm width x length x height weight is approximately 160 kg 2 10 POWER SUPPLY The unit works with AC 220 Volts 10 50 60 Hz Power consumption is les...

Page 19: ...areas of the machine to easily carry out all necessary operations but the usual operating position is in front of the machine as shown in the picture Pic 4 describes the machine identification plate a...

Page 20: ...PART 1 DESCRIPTION OF THE MACHINE 20 of 199 Pic 2 Machine side view Transparent screen VGA Monitor Feeder magazines connectors...

Page 21: ...PART 1 DESCRIPTION OF THE MACHINE 21 of 199 Pic 3 Machine top view Pic 4 Identification plate Placement area...

Page 22: ...1 DESCRIPTION OF THE MACHINE 22 of 199 CHAPT 4 ELECTRIC CONTROL DESCRIPTION Picture 6 Pic 5 describes the electric control panel Pic 5 Electric control panel Emergency button Power on indicator Main s...

Page 23: ...23 of 199 PART 2 INSTALLATION...

Page 24: ...hine can be easily carried and placed in the installation area by four persons Otherwise the machine can be carried by mechanical lifting equipment or by putting a sling around the bars Once it has be...

Page 25: ...ir It is advisable not to reduce the hose diameter to avoid pressure loss CHAPT 4 SET UP Switch on the compressed air switch On the pressure gauge check that pressure is 5 5 bar If not unlock the regu...

Page 26: ...s that the safety screen is down The nozzle rotates to orient the component according to the optical centring device The optical centring action is performed The presence of the component is verified...

Page 27: ...27 of 199 PART 3 MENU AND SOFTWARE DESCRIPTION...

Page 28: ...ILITIES EXIT To open the one of the above menus select the menu name with the arrow keys and then press ENTER or press ALT and the letter underlined in the text simultaneously for example pressing ALT...

Page 29: ...PART 3 MENU AND SOFTWARE DESCRIPTION 29 of 199 Pic 7 PROGRAMMING AND ASSEMBLING Menu Pic 8 PRINT Menu...

Page 30: ...PART 3 MENU AND SOFTWARE DESCRIPTION 30 of 199 Pic 9 UTILITY Menu Pic 10 EXIT Menu...

Page 31: ...highlighted in blue if it is possible to change its value If it is highlighted in grey it is not possible to change its value Tables single board assembly program and multiple board panel assembly pro...

Page 32: ...ive number No number is repeated or missing in the line numbering An automatic line numbering update is done each time a line is inserted or deleted in the table The line number can go up to 9999 The...

Page 33: ...with more characters than those displayed in the column window Package PACKAGE This field identifies data about the component to be assembled such as dimensions speed and acceleration of its movement...

Page 34: ...clockwise direction All the feeders included in a magazine are identified by a sequential number starting from 1 i e 126 means that the component to be assembled is taken from magazine no 12 feeder c...

Page 35: ...F11 Conveyor command SHIFT F12 Reset component and board counter Please find below an explanation of each command F1 Help Not used Press ESC to exit from this window F2 Edit F2 is used to alter the da...

Page 36: ...al operation is used teach the point for a first time board Once the board is known by the machine the points are detected automatically by the vision system before the assembly cycle This function ma...

Page 37: ...tion Image parameters set up shows a table with the image of the fiducial marks chosen as board origin and reference point along with a series of parameters related to vision These parameters seldom n...

Page 38: ...ounting table This makes it easier to prepare the program It is essential of course that in feeder no 43 there must actually be a reel of 100nF capacitors Feeder tables there may be many are associate...

Page 39: ...m an input box or cell of a table to another one provided that the type of data is the same Press Ctrl INS to copy and Shift INS to paste The associated menu includes F1 Help F2 Edit F3 Z offset teach...

Page 40: ...user has to teach the following positions 1 Lower left pin of the lower left component press ENTER to confirm 2 Upper right pin of the lower left component press ENTER to confirm 3 Lower left pin of t...

Page 41: ...eder codes higher than 160 Distance between components along the feeder Y axis INC Y Specifies the distance in millimetres between two components along the tray Y axis Only for feeder codes higher tha...

Page 42: ...l This menu is for inserting data relating to multiple panel boards also called snap off or break off boards or panellised boards By selecting this option the table described in Pic 15 appears on the...

Page 43: ...mbled its theta angle is compared to that of the Master board and the placement position of components is modified accordingly When the Theta angle of the Master board or of the board to be assembled...

Page 44: ...the placement area If the operator changes the placement position of a component the mounting table is modified by an opposite procedure Once zero and reference points are teached it s possible to sel...

Page 45: ...ediate boards The Board origin sequential teaching option allows the operator to check and modify in sequence the origin point of all boards When this option is selected the head moves to the first bo...

Page 46: ...ponent placement Pic 16 shows the importance of knowing the actual board position and re calculating the component mounting position in relation to both the board origin and the reference point The re...

Page 47: ...and when you create again a multicircuit or teach again the master board in those casis the change of mode is not immediate user should confirm his choice to return to searching mode board To come bac...

Page 48: ...utomatically read each time a new tool is taken The maximum value M is the same for all tools and is recorded among the machine parameters The threshold value is set automatically between the min and...

Page 49: ...the ENTER key At the end of each step of the assembly cycle a message describes the next step The sequence is described below only for one head The feeder indicated in the table moves the tape forward...

Page 50: ...ble line number where assembly was interrupted The ENTER key confirms both of the above and immediately assembly restarts from the point where it was previously interrupted The user can change this da...

Page 51: ...ld This function is used to quickly find a component in the table The Feeder type sorting option puts the lines in the table by feeder code in a numerical increasing order The feeder code is in the FD...

Page 52: ...can erase the line on which the cursor is positioned If more lines are to be erased highlight them by pressing ENTER and press CONTROL DELETE In both cases the message Confirm record delete YES NO ap...

Page 53: ...20 Package list The sub menu of this function is F1 Help F2 Package parameters F3 Glue data F4 Package duplication F5 Re make index F12 Information The Package parameters enables the access to the phy...

Page 54: ...rformance Expressed in mm Z offset Gap from the point where the optical centring starts to the centre of the component It is possible to teach this value with the function Z offset teaching Expressed...

Page 55: ...0 8 1812 4 5 x 3 2 mm 2 5 0 6 2220 5 7 x 5 0 mm 2 5 0 6 MELF 5 0 x 2 5 2 5 0 6 MINI MELF 3 5 x 1 6 1 3 0 8 MICRO MELF 2 0 x 1 0 1 0 0 6 SOT23 2 9 x 1 3 1 3 0 8 SOT89 4 5 x 2 5 2 5 0 6 D PAK 6 5 x 6 0...

Page 56: ...centring C external device centring V vision centring or X no centring Steady axes centring component centring mode If it is set to yes that specific component is centered only when the axes are not...

Page 57: ...ssible to move the line with the arrow keys and confirm pressing ENTER By pressing ESC the operation is erased The correct setting of the Z offset is not the same for all components If necessary you c...

Page 58: ...ing the sample component up and then a scanning operation is performed When it is over the sniper dimensions which are in the package data window are automatically updated Sniper angle teaching allows...

Page 59: ...the arrow keys to centre the cross hairs on the monitor in the middle of the component Confirm the correction by pressing enter Repeat this procedure for each component and when finished press Esc Re...

Page 60: ...Assembling This function enables you to move from the master table window to the assembly table window and viceversa Shift F1 Feeders and trays usage graph This function is used to optimise feeders c...

Page 61: ...NOTE This optimization function can completely exchange feeders positions into the magazines and into the machine s feeders slot We recommend to use this function only when feeders are still to be con...

Page 62: ...configuration isn t a total optimized one Show feeder and tray graph and Show magazines graph functions switch between feeders and magazines graphs Move feeder tray enables the user to manually exchan...

Page 63: ...ic 27 Feeder selection Pic 28 Feeder movement Shift F2 Unit origin teaching This function allows you to verify and modify the machine origin point that is the origin of the axes of the machine By acti...

Page 64: ...n is associated to the following sub menus Research in program Research in feeder database Selecting the first menu you are asked to insert the component code and the cursor will automatically indicat...

Page 65: ...tion the head moves to the first component to be picked up and the message Component feeding Press ESC to skip is displayed This allows you to index the feeder to obtain better centring of the pick up...

Page 66: ...ows to use a single program file for more boards It is necessary to respect some conditions on Component code field if the field end with backslash and one or more numbers systems will consider that c...

Page 67: ...eason The sub menu associated is the following F8 Total distribution and assembling F9 Step distribution and assembling F10 Restart distribution and assembling F11 Step restart distribution and assemb...

Page 68: ...mm Board number The number of boards assembled since the last counter zero setting Component number The number of components assembled since the last counter zero setting The associated sub menu is F...

Page 69: ...igner may decide which data include or not in the placement file thus varying the output format To overcome this we came up with a proprietary format having extension ASQ which can be imported into th...

Page 70: ...converted according to these rules the Quadra software considers 0 the orientation of a component contained in feeder no 1 nozzle rotation is clockwise as specified in the previously described functi...

Page 71: ...ed network folder it works only if the network functioning are enabled It saves or reads the file to be imported from shared folder on the network server When selecting one of the export functions a l...

Page 72: ...here you can choose the dstination or source of the files you need to export The possible choices are the following ones Hardisk it exports to from impexp folder inside the software working folder US...

Page 73: ...hange its name Backup on A list of all the saved customers appears The user can select one of them and make a backup copy of all of its data on a USB device If an USB device has been previously connec...

Page 74: ...keys Then press ENTER and the message New program name appears Type the new name and press ENTER Pic 35 Program files table Delete This function deletes a program Select the file to be deleted in the...

Page 75: ...older can be used if Quadra net is properly setted and activated By activating this function the list of programs contained on the shared folder is displayed Then the program can be chosen by the arro...

Page 76: ...printout of a library a program or a feeder configuration use the export in ASCII format function and then print using text editor CHAPT 4 UTILITY MENU By selecting the UTILITY option in the main menu...

Page 77: ...ensor Z delta Placement area limits Component discharge position Centring device calibration End board position Distribution parameters Camera dispenser offset Vacuum max settings Vision parameters Wa...

Page 78: ...2 Max speed Indicates the maximum speed of the placement head on the Z axis in milliseconds Start stop speed Speed at the beginning and at the end of a movement on the axis in milliseconds Axes Max a...

Page 79: ...has been activated nozzle no 1 moves up and down using the PAGE UP and PAGE DOWN keys and nozzle no 2 moves using the CTRL PAGE UP and CTRL PAGE DOWN keys Great care is required when teaching the tool...

Page 80: ...ion is selected a table showing the standard tools dimensions appears Pic 37 Normally it s no necessary to modify that values They have to be modified only if some particular tools is used To associat...

Page 81: ...8 This function can be correctly activated only after teaching the reference image see following points Reference teaching enables you to teach the reference image you must use to recognise the tool p...

Page 82: ...oint image teaching to search tool position Pic 40 Image parameters for tool searching The Camera nozzle offset option allows you to set the position of the two nozzles relative to the camera 1 positi...

Page 83: ...y which nozzle and camera as follows see Pic 41 Pic 41 Table offset calibration The settings in the table are Use tool Indicates the tool code to be use for the calibration Mark X Y coordinates Specif...

Page 84: ...pping In the picture Pic 41 there is displayed the difference between the camera nozzle offset at zero degrees and at the following angular positions 90 180 and 270 degrees The shown values can be dir...

Page 85: ...ffset in step mode to have the maximum grade of accuracy The Offset reset function cancels all the offset mapping corrections The function Offset camera 1 2 enables you to calculate the distance betwe...

Page 86: ...retry to pick up a component from a feeder if the first pick up has failed Default parameter is 1 Auto optimization mode When set at 1 or 2 the program is automatically optimised for working only with...

Page 87: ...slow speed speed to use during the final part of the descent onto the feederbank Component pickup slow acceleration acceleration to use during the final part of the descent onto the feederbank Pic 42...

Page 88: ...ified technicians For more information please refer to error mapping procedure The Verify error map option allows the operator to visually check the automatic operation described above By activating t...

Page 89: ...to select through the red line the section of the nozzle where you want to make the first part of the rotation centre calculation Pic 44 Press ENTER When the calculation is over it appears a window s...

Page 90: ...PART 3 MENU AND SOFTWARE DESCRIPTION 90 of 199 Pic 44 First part of the procedure Rotation centre calibration Pic 45 Tool selection procedure Rotation centre calibration...

Page 91: ...tion angle 90 180 270 Sniper step Indicates the number of steps sent to the head motor when centering with Sniper optical centring device to calibrate the placement angle Steps Camera Indicates the nu...

Page 92: ...oves to the lower left corner until both axes limit switches are closed This automatically determines the distance between the reference point representing the origin of the axes and the mechanical li...

Page 93: ...ing before performing the calibration be sure that head one has no a nozzle on it The Sniper Z delta sensors function detects the level difference between the nozzle 1 and nozzle 2 and the working pla...

Page 94: ...ice coordinates X and Y reference gap Values to be added to the teaching point It is needed where the reference point is different from the one shown in Pic 49 expressed in mm s2 Separation The distan...

Page 95: ...enser is used and is described in the appendix of this manual The Camera dispenser offset is active only when the dispenser is used and is described in the appendix of this manual The Vacuum max setti...

Page 96: ...e set scale procedure takes place each time the machine is switched on after having found the unit origin the head moves away 1 mm a new image is taken and compared to the previous image allowing for...

Page 97: ...setted value Pic 51 By selecting this option a window appears containing these parameters Machine temperature actual machine temperature cannot be edited Threshold temperature minimum machine tempera...

Page 98: ...machine to verify their correct operation The parameters contained in this menu may be modified without affecting the machine operation they have only temporary effect during the test The only parame...

Page 99: ...ecified even if both nozzles rotate together as they have different rotation calibrations By pressing the INS key from this line a window showing the axes speed and acceleration and rotation speed is...

Page 100: ...it the teaching mode just go back to the menu and press F3 Using the verify rotation test a complete set of rotations from 0 to 360 are performed by a selected nozzle With this function the right work...

Page 101: ...ol is to be unloaded The nozzle goes down by 20 mm length the 2 jaws on the X axis close the nozzle goes up and the tool comes off the nozzle dropping into its lodging aperture Then the jaws open The...

Page 102: ...or the test X Y comp co ordinates of the point where the component is to be placed after the Sniper repeatability test Z offset distance between the nozzle and the component during the placement Expre...

Page 103: ...osition teaching The Select feeder option shows a window from where you can select the feeder for the test The Placement position teaching option helps you teaching the point in the plane where placin...

Page 104: ...ivation of the side camera and visualisation of the image on the monitor In this phase it is possible to move the head with the arrow keys to achieve fine positioning The keys functions are PAGEUP and...

Page 105: ...the X Y comp Press ENTER The screen shows the encoder position The screen shows a window with minimum and maximum encoder values during the placement Pic 58 Press any key and the screen shows the enco...

Page 106: ...electronics By choosing this option electromagnets of feeders and tweezers are activated for a short time while the current consumption is read Supply voltage and power consumption of the boards insi...

Page 107: ...rrent absorption of electromagnet 5 approx 0 8 A I6 current absorption of electromagnet 6 approx 0 8 A I7 current absorption of electromagnet 7 approx 0 8 A I8 current absorption of electromagnet 8 ap...

Page 108: ...h 7 mm starting from Z 0 This test could be useful to detect eventual step loss The Compass test verifies that the spring loaded brass collars on the end of the nozzle are in the correct position Down...

Page 109: ...g that the camera sees that all the points of the image are completely free Pic 62 If an object is in the sensor vision range the test shows its shape and inform about its position inside the CCD and...

Page 110: ...PART 3 MENU AND SOFTWARE DESCRIPTION 110 of 199 Pic 62 The sensor image is clear and completely free window Pic 63 The sensor image is partially occupied window 4 4 BACKUP...

Page 111: ...f the machine data and parameters The Parameter Backup function makes a backup of the machine working parameters on a USB device The Machine data backup function makes a backup and the total restore o...

Page 112: ...selecting this option the following operations are performed Checking of any step losses along the Z axis and their restoring by using the safety sensor Nozzle download procedure Placing of the head...

Page 113: ...the text CAPS LOCK By pressing this key all typed characters are written in block letters This function may be disabled by pressing it again CONTROL Abbreviated as CTRL By pressing it simultaneously...

Page 114: ...ges when inside a table or for special functions PAGE UP This key allows you to switch pages when inside a table or for special functions SHIFT The SHIFT key is used to write in block letters It is al...

Page 115: ...quick compass check for nozzle 1 or 2 is started see the same test in hardware test CTRL F6 The complete debug for nozzle 1 or 2 is started With this test you can Make the component scan test Make the...

Page 116: ...116 of 199 PART 4 UNIT OPERATION...

Page 117: ...n extremely important operation because the component assembly is made relatively to the axis so a component assembled at 0 degrees is aligned with the machines axis If we are using multiple boards ch...

Page 118: ...ng ESC manual procedure ENTER automatic procedure is displayed press ENTER to choose the second option If the automatic procedure should fail the machine automatically switches to the manual procedure...

Page 119: ...he transparent tape that holds the components in the reel is peeled back as the tape indexes into the machine To mount the feeder proceed as follows Pic 64 Plug the feeder cable coming from the machin...

Page 120: ...about 5cm of the cover tape Pass the cover tape through the lever window Lay the carrier tape on the sprocket wheel matching the teeth of the wheel with the holes in the tape Close the tape press lev...

Page 121: ...of components forward The components are picked up as soon as the feeder cover slips back by means of a software command When the component is picked up a new pulse of air pushes the following compone...

Page 122: ...PART 4 UNIT OPERATION 122 of 199 Pic 65 Stick feeder FEEDER COVER COMPONENT GUIDE I C SPRING THAT FIX THE STICK IC STICK NOZZLE AIR PIPE...

Page 123: ...PART 4 UNIT OPERATION 123 of 199 Pic 66 Fixing the component tray block to the stick feeder STICK FEEDER STICK HOLDER M3X10 SCREW STICK FEEDER BOTTOM VIEW FEEDER COVER M3X10 SCREW...

Page 124: ...late laid on a metal base secured by two 10 mm OD pins Using this system the composite sheet can be removed or replaced at any time without losing position or repeatability The circuit boards to be as...

Page 125: ...adhesive tape Find another hole on the board to be used for tooling in the opposite position to the first hole and repeat the above procedure This hole must drilled with the utmost accuracy to allow t...

Page 126: ...ne is usually opposite to the first and called reference point The board origin is a point representing the origin of the X and Y axes of the board the reference point instead is used to determine the...

Page 127: ...cuit the function IC placement position teaching option must be used Using this function the centre of two opposite pads must be taught Pic 70 and the placement position is calculated from these posit...

Page 128: ...a USB device or on the network if it is being used copied on the local PC so they can be read by the pick and place PC which automatically insert them in the assembling table From Programming and asse...

Page 129: ...THE MOUNTING TABLE Once the placement co ordinates have been written the user must fill in the mounting table with other data Each line of the mounting table must be filled in with the following abbre...

Page 130: ...spensing NO for not dispensing Default value is NO Placement co ordinate X X MOUNT This field contains the X co ordinate of the placement position expressed in mm Placement co ordinate Y Y MOUNT This...

Page 131: ...ification cannot be done subsequently 4 9 MULTIPLE CIRCUIT If the panel to be assembled includes several boards its composition may be specified by the Multiple circuit panel option in the PROGRAMMING...

Page 132: ...ic synchronisation between the contents of mounting table and feeder table is performed by the machine software and an error message is issued if there is any mismatch 5 2 PARTIAL ASSEMBLING Partial a...

Page 133: ...the head can be moved to the machine origin To move it back into the upper corner press the CTR END keys 5 8 SAVING AND LOADING PROGRAMS Each time the program is changed it is automatically saved on...

Page 134: ...ogram option returning to the DOS prompt Now you can switch the computer off editing off command and the switching the machine off by the main switch Selecting RESTART option the program starts again...

Page 135: ...135 of 199 PART 5 DISPENSER USER MANUAL...

Page 136: ...y some adjustment may be needed such as the nozzle speed on the Z axis This adjustment may vary slightly from machine to machine due to tolerances of mechanical parts involved PREFACE The DVC Quadra i...

Page 137: ...nter the Utility Work Parameters Camera dispenser offset menu and press F3 Offset calibration Move the syringe over the board using the arrow keys and lower the syringe using Pag until the foot contac...

Page 138: ...screw the locking nut turn the small knob clockwise to lower the speed and anti clockwise to increase the speed The re tighten the locking nut The result of the adjustment may be observed in real time...

Page 139: ...er key and memorise answering Yes when requested Pic 72 Dispenser speed adjusting This function features some useful controls to adjust dispensing Pag Syringe lowering Pag Syringe raising Ctrl Pag Dis...

Page 140: ...causing too much glue to be dispensed Wait after upstroke time This is the time during which the head holds still between the syringe raising command and the movement towards the next dispensing point...

Page 141: ...e operation of the system If set to zero no pre dispense is set and the machine will immediately commence the proper dispensing run The amount of adhesive dispensed for the pre dispense dots is set by...

Page 142: ...tion displays a table showing all available packages The Glue data table shown in Pic 74 is displayed You can access this function also by pressing F3 Parameters are Code Package code cannot be change...

Page 143: ...llimetres between the points of the stripe Exclusion from to Excludes some point of the dot stripe If set to zero no point is excluded Once a package has been defined you can display it with the F3 ke...

Page 144: ...DEFINING THE TEST GLUE DOT POSITION At the start of each new dispensing run the machine performs one or more dispensing cycles to discharge some adhesive contained in the needle conditioning the adhe...

Page 145: ...f the next package So it is advisable when in step by step mode to interrupt the cycle only when all the dots of a single package have been dispensed To prevent the foot of the needle dispenser stop s...

Page 146: ...nser or the volumetric one To change the dispensing unit you need to install the special adaptor as shown in Pic 77 Pic 77 Dispenser support The machine is equipped only with the time pressure dispens...

Page 147: ...147 of 199 PART 6 FEEDER BANK DATA BASE...

Page 148: ...tion automatically by electronically reading the serial number of the feeders on board the machine and associating components specified in the database CHAPT 2 FEEDER BANK IDENTIFICATION The new feede...

Page 149: ...r bank database Pic 79 Opening the feeder bank database from menu After selecting the function two windows will appear Pic 80 The first on the upper part of the screen identifies the list of the feede...

Page 150: ...Notes eventual notes written by the operator The identification color of each feeder depends on the machine where it is installed in particular Green magazine mounted on the current machine Red magaz...

Page 151: ...S This function activates the window with the data of the feeders permitting editing 4 2 FIND SERIAL NUMBER This function permits to search inside the database a feeder bank having a specific serial n...

Page 152: ...DATA BASE 152 of 199 Pic 82 Search of a feeder bank by serial number 4 3 FIND USER S SERIAL NUMBER This function starts the search inside the database of the feeder banks having the specified user s s...

Page 153: ...EDER BANK DATA BASE 153 of 199 Pic 83 Search of a feeder bank by serial number 4 4 FIND MAGAZINE NUMBER This function permits to search inside the database a feeder bank installed in a specific positi...

Page 154: ...nd matching the entered code all the data windows are updated and the cursor is moved to the found record otherwise an error message appears 4 5 FIND NOTES This function permits to search inside the d...

Page 155: ...previously described function this search may give more results because a note or part of it can be contained in more than one feeder bank e g because it indicates a particular feeder configuration So...

Page 156: ...se it is possible to find more than one correspondence in more than one feeder bank so the research may be multiple again After displaying all the correspondences the user is told the operation is com...

Page 157: ...mixed feeders normal and smart configurations set the flag to No otherwise use Yes If you chose Yes all feeders indicated by current layout have to be physically connected to the machine otherwise the...

Page 158: ...PART 6 FEEDER BANK DATA BASE 158 of 199 Pic 89 Feeder packs recognition error report Pic 90 Use only smart feeders flag...

Page 159: ...verwriting data in the database the software also looks for the field M of the database Configuration data from code 11 to 18 are overwritten on the feeder database where the field M is set to 1 confi...

Page 160: ...u can force the disassembling of a feeder from the database by a machine different from the one in which it is assembled to start the operation go to the Feeder packs database menu and select Unmount...

Page 161: ...PART 6 FEEDER BANK DATA BASE 161 of 199 Pic 93 Feeder unmounting...

Page 162: ...the feeder database and the feeder table is made For instance if in the feeder bank database you have the M field equal to 3 in correspondence of the serial number T1013 it checks all the data of the...

Page 163: ...der bank database After proper configuration of the LAN configure the QLASER as an inline machine Pic 95 further functions are automatically worked out by the software Pic 95 Enabling LAN network oper...

Page 164: ...anks with electronic control board so that they can be electronically recognised Moreover you can ask your own identifying number i e the original serial number printed on the feeder label If the cust...

Page 165: ...165 of 199 PART 7 LAN OPERATION...

Page 166: ...p functions it is necessary to properly setup LAN functionalities Pic 96 Pic 96 LAN activation In Utility menu you choose Network Operations Pic 97 from where you can copy the feeder database if you h...

Page 167: ...ID may be assigned to the machine in Utility Work Parameters Machine identifier Pic 98 If network operations are activated in operating mode and no identifier has never been set for that machine softw...

Page 168: ...168 of 199 PART 8 OPTICAL CENTRING DEVICE...

Page 169: ...d before you can use it go to Executive Mode menu and select Yes in Enable opticalal centering device Pic 99 Pic 99 Optical centring device enabling Go to Utility Work Parameters Centering Device menu...

Page 170: ...PART 8 OPTICAL CENTRING DEVICE 170 of 199 Pic 100 External centring device menu Pic 101 Opticalal centring device parameters...

Page 171: ...t is in focus To vertically and horizontally move it you can use the same button combos used to move X and Y axis adding SHIFT button For instance pressing SHIFT DOWN o SHIFT CTRL UP buttons Pic 102 P...

Page 172: ...PART 8 OPTICAL CENTRING DEVICE 172 of 199 Pic 103 Optical centring device scale parameters...

Page 173: ...need to center by external camera Pic 104 Package parameters Camera angle used to properly rotate the component when centering using external camera Centering mode V used to center the component with...

Page 174: ...is selected component has to be teached Select Vision parameters Teaching option from the associated menu Pic 106 Pic 106 Vision centring associated functions Select the four component s corners a fir...

Page 175: ...T key e g pressing SHIFT DOWN keys or SHIFT CTRL UP keys Teach again the four corners a second time to fine align the component At the end of this procedure the user can continue to align the componen...

Page 176: ...tter values According to the component you have to enlighten you can choose among several combinations of the led enlighter The best choice depends on the single case feet type feet position reflectiv...

Page 177: ...utter values can be modified in order to see a clear but not so bright or dark image Pic 111 Pic 111 Too dark and too bright images Once the two reference images are teached their parameters can be mo...

Page 178: ...he Vision parameters Set parameters menu the number of centering cycles can be setted Pic 113 Pic 113 Images parameters The minimum iterations number is 2 it has to be modified only if during centerin...

Page 179: ...PART 8 OPTICAL CENTRING DEVICE 179 of 199 The two parameters Light and Shutter control are the ones selected when teaching reference images and can t be modified...

Page 180: ...180 of 199 PART 9 MAINTEINANCE...

Page 181: ...2 years time if the machine works two hours per day 1 3 CLEANING OF NOZZLE Pour turpentine in the tool pass inside the tool a drill bit having the same diameter of the tool internal diameter and blow...

Page 182: ...lothes the same used for glasses lens cleaning 1 7 WATER DISCHARGE FROM COMPRESSED AIR FILTER Daily check the water level in the filter cup and empty if necessary by opening the exhaust valve placed a...

Page 183: ...183 of 199 PART 10 SAFETY...

Page 184: ...the risk of an accident Provide a good working environment Never expose your machine to rain Do not use the machine in damp or wet environment Provide good lighting Do not use the machine in the proxi...

Page 185: ...Craefully read all parts of the user manual and follow the instructions Disconnect the plug from the power socket before servicing To transport the machine use the right lifting equipment Make sure t...

Page 186: ...ing must be done by authorised and qualified personnel Make sure you connect the Pick Place machine to a mains socket having the same rated voltage and current of the machine The wall socket must be e...

Page 187: ...nt document indicating the possible risks caused by machines devices chemical substances etc Dangerous area any area next to the machine where the presence of a person constitutes risk or danger for h...

Page 188: ...port parameters settings have to be done through a wizard with a step by step procedure Once wizard has been executed it will be possible to save template file settings so that it will be not necessar...

Page 189: ...ction from File to Directory to make the wished choice press TAB again to come back to File selection Select the file to load and press ENTER or select the directory you need to change and press ENTER...

Page 190: ...a template for the loaded file is available and if you want to use its settings press YES You should now select the appropriate template file Pic 117 Default directory is QIMPORT TEMPLATE but of cours...

Page 191: ...rd last step directly see related section wizard completation Wizard execution Answering NO to template loading request import Wizard execution will start First step program asks for selecting possibi...

Page 192: ...hould decide if rows to be ignored are also at the file s end In the next step user should specify how many fields CAD file contains Fields quantity must be comprehensive of the ones included in the C...

Page 193: ...setting is complete user should select component kind Pic 121 Don t care To not consider this field during import Component code Univocal component code Package Identification of component s package X...

Page 194: ...PART 11 APPENDIX 194 of 199 Pic 120 Selecting field with a fixed dimension Pic 121 Selecting Field type Wizard completation...

Page 195: ...t text identificator for top side and bottom side mposta gli identificatori testo per il lato superiore top ed inferiore bottom If field is not a layer field this option is disabled Rotate To rotate p...

Page 196: ...witch selection from first field to last field Enter Set field type F1 Recall function measure Unit F2 Recall function Decimal Separatore F3 Recall function Set Layer ID F10 Recall function Rotate F11...

Page 197: ...vate the external alarm Observing bus connectors side the connector Comandi is situated on the left as you can see in Pic 123 Pic 123 Connector for the external auxiliary alarm connection In order to...

Page 198: ...cident acts of God or any cause beyond the control of TWS Automation including but not limited to lightning water fire public disturbances and improper ventilation The product will not be considered d...

Page 199: ...ment of ourselves or our distributors TWS AUTOMATION Srl HEADQUARTERS Via Caboto n 9 54033 Marina di Carrara MS Italy Tel 0585 634758 Fax 0585 649967 TWS AUTOMATION Srl CUSTOMER SERVICE TECHNICAL ASSI...

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Summary of Contents for PICK & PLACE QUADRA DVC

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TWS AUTOMATION PICK & PLACE QUADRA DVC, User Manual, Page: 1 / 199

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