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Summary of Contents for IO-LINK MASTER

Page 1: ...IO LINK MASTER User Manual...

Page 2: ...uhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed...

Page 3: ...rt 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous opera...

Page 4: ...sion cables 1 4 Diagnostic functions 1 5 Sync and Freeze Mode 1 6 System performance 1 6 GSD files 1 8 Short Description of PROFIBUS DPV1 1 9 General 1 9 Acyclic data transfer 1 9 DPV1 functions 1 9 D...

Page 5: ...Module Application Instance Slot 1 3 24 4 Connection to a Siemens Step 7 usage of the TURCK example program Introduction 4 2 Electronic Device Data Sheets GSD 4 3 Application example with Siemens PLC...

Page 6: ...Electromagnetic compatibility EMC 6 5 Ensuring electromagnetic compatibility 6 5 Grounding of inactive metal components 6 5 PE connection 6 5 Shielding of cables 6 6 Potential compensation 6 7 Switch...

Page 7: ...D301171 IO Link master 1108 iv...

Page 8: ...D301171 IO Link master 1108 0 1 About this Manual Documentation Concept 2 Description of Symbols Used 3 Overview 4 Prescribed Use 4 Notes Concerning Planning Installation of this Product 4...

Page 9: ...Link master SDPX IOL4 0001 The following chapters contain a short IO Link description exact information about function and structure of the IO Link master as well as information concerning the connect...

Page 10: ...means for the operator work with extreme caution Attention This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the...

Page 11: ...free and safe operation of these devices Notes Concerning Planning Installation of this Product Attention Please read this section carefully Safety aspects cannot be left to chance when dealing with e...

Page 12: ...ycle times 4 Transmission cables 4 Cable types 5 Installation guidelines 5 Checking the PROFIBUS cabling 5 Diagnostic functions 5 Sync and Freeze Mode 6 Sync Mode 6 Freeze Mode 6 System performance 6...

Page 13: ...master system In this case they pass on their transmission permission Token Passing PROFIBUS DP uses a bit transmission layer Physical Layer based on the industrially proven RS485 standard System con...

Page 14: ...d The network topology accords to a line structure with active bus terminators on both ends Maximum system extension PROFIBUS DP is suited for connection of a large number of I O points Up to 126 addr...

Page 15: ...At a transmission speed of 12 Mbps it is not permitted to use drop lines Table 2 Characteristics of PROFIBUS DP transmission cables Parameters Cable type A DIN 19 245 part 3 Wave resistance 135 to 16...

Page 16: ...sed according to standards However if there are further disturbances on the bus electromagnetic interference should be considered as cause Please also observe the installation guidelines of the PROFIB...

Page 17: ...assume the Freeze mode In this mode the momentary values of the input states are frozen Input data will only be updated upon receipt of the next freeze command from the DP master by the affected devic...

Page 18: ...es are to be included in or excluded from cyclic user data transfer Data exchange between DPM1 and the DP slaves can be divided into the phases parameter ization configuration and data transfer Prior...

Page 19: ...GSD files can be downloaded via the TURCK website under www turck com Table 5 Protective mechanisms Protective mecha nisms Description Of the DP master The DPM1 controls the user data transfer of the...

Page 20: ...generation of an error list Acyclic services are handled with low priority parallelly and additionally to the cyclic process data transfer The negative influence on the speed of the high priority pro...

Page 21: ...the following details slot index length The slot number addresses the module and the index addresses the module s parameters Each data block can have a maximum size of 240 bytes In case of a successfu...

Page 22: ...D301171 IO Link master 1108 2 1 2 IO Link IO Link the fieldbus independent communication interface 2 General technical information 2 Transmission media 3 Fieldbus integration 4 IO Link and FDT DTM 4...

Page 23: ...erred normally in a 2 3 ms cycle via a combined switching status and data channel Other information can be exchanged in addition to the process values such as parameters or diagnostics messages This e...

Page 24: ...actuators can continue to be connected using the proven attractively priced and unshielded industrial cables The operating modes available for selection are the standard switch mode and the commu nica...

Page 25: ...DML comfortable usage of even complex product features by means of tool based engineering FDT DTM IO Link and FDT DTM FDT enables a fieldbus and system independent engineering environment to be set up...

Page 26: ...ic messages status messages via software 12 Structure of the diagnosis telegram 12 IO Link events 14 Error codes acc to PROFIBUS DPV1 1 4 GSD file 15 Entries in the GSD file 15 Configuration in IO Lin...

Page 27: ...s PIN 4 can be parameterized independently and operated in either the IO Link mode IOL or the standard IO mode SIO In the PLC s Hardware Configuration the SDPX IOL4 0001 is treated as a modular slave...

Page 28: ...on technology 2 M12 Fieldbus shield connection via PROFIBUS DP cable Inputs Pin 4 in SIO mode and Pin 2 Number of channels 4 8 digital pnp inputs EN 61131 2 Input voltage 21 6 28 4 VDC from operating...

Page 29: ...wer supply 0 V DC Ambient temperature tAmbient 0 to 55 C tStore 25 to 70 C relative humidity acc to EN 61131 2 EN 50178 5 to 95 indoor no condensation at 45 C storage temperature no functional tests C...

Page 30: ...ding to EN 61 000 4 3 and ENV 50 204 10 V m Conducted interferences induced by HF fields according to EN 61 000 4 6 10 V Fast transients Burst according to EN 61 000 4 4 Emitted interference according...

Page 31: ...2 Cold DIN IEC 68 2 1 temperature 25 C 13 F dura tion 96 h not in use Dry heat DIN IEC 68 2 2 Temperature 85 C 185 F dura tion 96 h device not in use Damp heat cyclic DIN IEC 68 2 30 temperature 55 C...

Page 32: ...in the module but only monitored and provided for eventual transmission M12 connector for IO Link The connection of a maximum number of 4 IO Link sensors is done via PIN 4 of each of the 4 M12 female...

Page 33: ...e sponds to address 1 and switch position 00 to address 100 Each address may be allocated only once in the entire bus structure Figure 8 Rotary coding switches for ad dress setting 01 addr 1 00 addr 1...

Page 34: ...atus PIN 4 of port 3 if in SIO mode 5 DI channel 5 port 3 0 status PIN 2 of port 3 6 DI channel 6 port 4 0 status PIN 4 of port 4 if in SIO mode 7 DI channel 7 port 4 0 status PIN 2 of port 4 1 0 PD v...

Page 35: ...edy DP 2 LEDs Green ON Red OFF Device is in Data Exchange Green ON Red ON Baud rate has been detected device is waiting for parame ters WAIT_PRM or for a configuration WAIT_CFG False parameterization...

Page 36: ...low defined tolerances UL is not used in the device It is only provided for an eventual transmission Check the voltage supply at the device or at the used power supply unit 4 Hz Load voltage above def...

Page 37: ...10 Per channel which sends diagnostics If multiple channels send a channel specific diagnostic messages for each channel 3 bytes are sent successively Device specific diagnosis IOLMM diagnosis 5 byte...

Page 38: ...he diagnostic message Byte 1 Type 0 A0 Manufacturer specific Byte 2 Slot 0x01 Slot of the IO Link master module IOLMM Byte 3 Specifier 0 00 Byte 4 Data_byte0 diagnostic message Bit 0 UB_TOO_LOW Bit 1...

Page 39: ...message in the PLC software Figure 9 Example for the interpretation of IO Link events Table 10 Error codes acc to DP Value dec Diagnosis Meaning in IO Link Error Codes 1 to 9 acc to Norm 2 undervolta...

Page 40: ...tem and can be parameterized via GSD Unknown sensors e g from third party manufac turers are integrated as generic IO Link devices Entries in the GSD file The GSD file shows the IO Link master as a mo...

Page 41: ...freely and can be either used as IO Link ports IOL for the connection of IO Link sensors or as standard IO port SIO for the connection of simple digital sensors Figure 10 IO Link master in the GSD fi...

Page 42: ...as generic sensors Generic In x byte Generic Out x byte according to their process data width The entry to be selected from the GSD file has to be the exact process data width of the device used Note...

Page 43: ...cted for the ports as well In SIO mode devices of third party manufacturers have to be configured as generic sensors as well whereas the port has to be configured as generic 0 byte SIO mode Note If th...

Page 44: ...d Value Meaning correspond to those deter mined in the GSD file Note The parameters of the IO Link master module slot 1 control the communication of the entire SDPX IOL4 0001 including all connected s...

Page 45: ...nously 10 fixed value The IO Link cylce is fixed whereas the cylce time on which this value is based on is set in parameter port x cycle time see below port x cylce time Setting the I O Link cycle tim...

Page 46: ...that the cylce time for the cycle modes fixed value and synchro nous has to be the devices minimum cycle time 10 same device type The connected sensor has to be the same as the config ured one Vendor...

Page 47: ...GSD file of the SDPX ILO4 0001 This assures customer friendly parameterization of TURCK devices via GSD Parameter in subindex 1 Parameter settings for the sensor s subindices Parameter in subindex 12...

Page 48: ...a PS or TS TURCK sensor and it s data width has to match the data width of the configured sensor In addition to that the cylce time for the cycle modes fixed value and synchronous has to be the devic...

Page 49: ...mark 255 65000 Identification Maintaining services I M0 acc to PROFIBUS DP Table 15 Module Appli cation Instance Index IM_INDEX FI_INDEX Remark 255 65099 IOL M directory acc to IO Link Integration Par...

Page 50: ...le prerequisites 4 Used hardware 4 Used software 4 The example project 4 Opening the example project 5 Hardware configuration 5 Configuration of the IOLMM IO Link master module 6 Configuration of the...

Page 51: ...l manufacturers of control systems offer plug in network cards for their PLCs to which the SDPX IOL4 0001 can easily be connected Furthermore it is possible to use a PC as a master if it has an approp...

Page 52: ...0001 is integrated into PROFIBUS structures using electronic device data sheets GSD Note The actual version of the GSD file TRCKFF2D gs can be downloaded from our TURCK homepage www turck com It is al...

Page 53: ...TURCK FB 102 The example project The project IOL TRCK describes the usage of the function block IO Link CALL TURCK FB102 for SPDU communication in IO Link by means of a simple example Besides the FB1...

Page 54: ...01 Open the dialog box Properties PROFIBUS Interface SDPX IOL4 0001 via the button PROFIBUS under Node Master System In the register tab Parameters the node address for the IO Link master will be adap...

Page 55: ...her in IO Link mode or in SIO mode see also GSD file page 3 15 The determining factor for the function mode of the ports is their configuration General IO Link mode If the port is to be used in the IO...

Page 56: ...ed in IO Link mode The default entry Generic In 8 Byte at slot 2 is therefore replaced by the sensor Turck PS series IOL mode from the hardware catalog Parameterization of the TURCK sensors The TURCK...

Page 57: ...ossible if the sensor provides parameters which can be set in IO Link index 1 According to the vendor documentation the Siemens sensor used in this example provides the following parameters in IO Link...

Page 58: ...on write Subindex 1 to 8 has to be chosen 3 IO Link ports which are eventually not used can be configured as unused port or as Generic 0 Byte SIO mode Attention During the writing process all paramete...

Page 59: ...OL 0 read access 1 write access PORT ENTITY_PORT INT Address of the IO Link port which has to be accessed IOL_INDEX INT Specification of the number of the IO Link index which has to be read or written...

Page 60: ...a of the IO Link master in PD IOLMM As mentioned above please read the sensor documentation for the assignment of the sensor s SPDU indices Read access Reading out the vendor name index 0x10 from TURC...

Page 61: ...le program D301171 IO Link master 1108 4 12 2 After this the read access has to be activated using a rising edge at DO_IT 3 The vendor name is now to be read in variable table Sensor1 Figure 23 Activa...

Page 62: ...0x03 50 ms update display 180 deg from TURCK pressure sensor PS100R 501 LI2UPN8X H1141 at IO Link port 1 1 Please write the function block s input variables via Modify variable as follows descrip tion...

Page 63: ...ten 0x03 is entered in the variable table column modify value and then written to the module via Modify variable 3 After this the write access has to be activated using a rising edge at DO_IT 4 The se...

Page 64: ...ction has to be deactivated To do this the write protection index of the sensor has to be written with the sensor s release value The index as well as the value to be written for deactivating the writ...

Page 65: ...Connection to a Siemens Step 7 usage of the TURCK example program D301171 IO Link master 1108 4 16...

Page 66: ...on via DTM with C2 master 2 Used hardware 2 Used software 2 Hardware configuration C2 master 2 Adaptation of the IP address for the PB XEPI 3 Configuration of the CommDTM in PACTware 4 Configuration o...

Page 67: ...23 TURCK IO Link master SDPXIOL4 0001 DP address 40 IO Link port 1 slot 2 TURCK pressure sensor PS100R 501 LI2UPN8X H1141 IO Link port 2 slot 3 not used IO Link port 3 slot 4 Siemens ultra sonic senso...

Page 68: ...B XEPI and the used PC have to be participants of the same network In this example the network address of the PB XEPI is changed to 192 168 1 23 in accor dance to the used network Note For the adaptat...

Page 69: ...After the installation of the DTM for the PB XEPI CommDTM_PROFIBUS_DPV1 add it to your project A double click onto the CommDTM opens the dialog box CommDTM_PROFIBUS_DPV1 Parameter Activate the option...

Page 70: ...ect IP address if necessary adapt the device s PROFIBUS parameters to your PROFIBUS network and confirm your selection with OK Configuration of the IO Link master Add now the TURCK IO Link master SPDX...

Page 71: ...08 5 6 The dialog CommDTM_PROFIBUS_DPV1 opens automatically Enter the PROFIBUS address of the IO Link master into the CommDTM in this example addr 40 Now the TURCK sensors can be configured for each p...

Page 72: ...master 5 For the TURCK IO Link sensors we provide own DTMs which allow the parameterization of the connected devices as well as the measurement value representation Figure 34 Parameter DTM for a TURC...

Page 73: ...a DTM Please observe the following for acyclic parameterization via DTM and C2 master Note If according to SPS parameter settings the parameter GSD parameterization is active any acyclic parameterizat...

Page 74: ...ated without PLC which means only via C2 master then the IO Link DTM allows to define the process data widths for the IO Link master as well as for the connected devices Figure 37 Set IO configura tio...

Page 75: ...Acyclic data exchange via PROFIBUS DP C2 master and TURCK IO Link DTM D301171 IO Link master 1108 5 10...

Page 76: ...ets 2 Cable routing outside buildings 2 Lightning protection 3 Transmission cables 3 Cable types 3 Potential relationships 4 Electromagnetic compatibility EMC 5 Ensuring electromagnetic compatibility...

Page 77: ...voltage 60 V unshielded cables for AC voltage 25 V Group 2 unshielded cables for DC voltage 60 V and 400 V unshielded cables for AC voltage 25 V and 400 V Group 3 unshielded cables for DC and AC volta...

Page 78: ...s Turck offers a variety of cable types for fieldbus lines as premoulded or bulk cables with different connectors The ordering information for the available cable types can be found in the TURCK BL20...

Page 79: ...nk master 1108 6 4 Potential relationships The potential relationship of the IO Link master with PROFIBUS DP is characterized as shown in the following figure Figure 39 Block diagram of SPDX IOL4 0001...

Page 80: ...ponents All inactive metal components for example switchgear cabinets switchgear cabinet doors supporting bars mounting plates tophat rails etc must be connected to one another over a large surface ar...

Page 81: ...example fixing points of 10 to 20 cm apart and be connected to a reference potential area The cable shield should not be severed but routed further within the system for example to the switchgear cabi...

Page 82: ...gth of the compensation cable be less than 200 m then its cross section must be at least 16 mm2 0 025 inch2 If the cable length is greater than 200 m then a cross section of at least 25 mm2 0 039 inch...

Page 83: ...Guidelines for electrical installation D301171 IO Link master 1108 6 8...

Page 84: ...ation Instance 3 24 O operating 0 4 P parameterization 3 19 PE connection 6 5 potential compensation 6 7 potential relationships 6 4 prescribed use 0 4 process data transfer 2 2 process image 3 9 proc...

Page 85: ...Index D301171 IO Link master 1108 7 2...

Page 86: ...D301171 1108 Hans Turck GmbH Co KG 45472 M lheim an der Ruhr Germany Witzlebenstra e 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail more turck com Internet www turck com www turck com...

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