TuffStuff SBU-400 Assembly Instructions Manual Download Page 1

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76 1/2"

70 1/2"

L 70 1/2" W 76 1/2" H 82 1/2"

A S S E M B L Y I N S T R U C T I O N S

TABLE OF CONTENTS:

Introduction
Pg. 2

Safety Precautions
Pg. 3 - Pg. 4

Assembly Instructions
Pg. 5 - Pg. 9

SBU-400 Exploded View Diagram
Pg. 10

SHS-410 Exploded View Diagram
Pg. 11

SLS-420 Exploded View Diagram
Pg. 12

Decal Placement
Pg. 13

Decal Reference
Pg. 14

Warranty

Back Page

Smith-Half Cage Series

Includes Assembly for:

SBU-400

Base Unit Kit

SHC-410

Half Cage Conversion Kit

SLS-420

Linear Bearing Press System Kit

Revision Date 05-10-06

A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t

SBU-400 Rev1

Summary of Contents for SBU-400

Page 1: ...d View Diagram Pg 10 SHS 410 Exploded View Diagram Pg 11 SLS 420 Exploded View Diagram Pg 12 Decal Placement Pg 13 Decal Reference Pg 14 Warranty Back Page Smith Half Cage Series Includes Assembly for SBU 400 Base Unit Kit SHC 410 Half Cage Conversion Kit SLS 420 Linear Bearing Press System Kit Revision Date 05 10 06 A m e r i c a s P r e m i e r E x e r c i s e E q u i p m e n t SBU 400 Rev1 ...

Page 2: ...ssembly Instruction Manual in sequence Do not skip ahead as it will result in an improper assembly or in having to disassemble parts later Prior to the Assembly of the Smith Half Series 1 We advise you to consult your local TuffStuff retailer if you should have a question or problem regarding the proper assembly of this unit 2 Consider the complete surface area of the Smith Half Cage Series Use th...

Page 3: ...hair well out of the way of moving parts 6 Do not attempt to lift more weight than you can control safely 7 Inspect the Smith Half Cage for any sign of wear on parts hardware becoming loose or cracks on welds If a Problem is found do not use or allow the machine to be used until defective part is repaired or replaced 8 The Press Bar 12 has a swivel locking mechanism that allows you to safely lock ...

Page 4: ...Do Not Use the Machine and contact your TuffStuff Retailer 12 12 15 14 58 58 3 3 12 12 12 The illustrations above depict the Press Bar disengaged setting which is used during exercise 13 DANGER The Safety Spotter Hooks 14 15 prevent the Press Bar from being lowered below required point and avoid getting crushed under the Press Bar 12 if the weight is too heavy to control Use the Decal numbers 58 o...

Page 5: ...val hole pattern towards the back of the Unit and the Decal Numbers 58 towards the inside of the Unit Assembly List Item Description Qty 1 BOTTOM CROSS BRACE 1 2 BOTTOM SIDE FRAME 2 3 FRONT UPRIGHT 2 58 DECAL NUMBERS 1 20 TEFLON 2 65 FLAT WASHER 1 2 X 1 3 4 8 67 FLAT WASHER SAE 1 2 8 72 HEX HEAD CAP SCREW 1 2 13 X 3 1 4 4 74 HEX HEAD CAP SCREW 1 2 13 X 4 1 4 4 101 NYLON INSERT LOCK NUT 1 2 13 8 65...

Page 6: ...Bar Holders 9 onto the Front Uprights 4 Assembly List Item Description Qty 7 LEFT SIDE BAR SAFETY SPOTTER 1 8 RIGHT SIDE BAR SAFETY SPOTTER 1 9 BAR HOLDER 2 63 FLAT PHILLIPS SCREW 8 32 X 1 4 4 134 TURN PULL PIN W KNOB AND LOCK 4 Step 2 Assembling the Half Cage Conversion Kit SHC 410 9 8 7 9 3 3 63 134 63 134 ...

Page 7: ...her person in assisting with the following assembly C Align the Chrome Press Bar Housings 11 with the Linear Shafts 13 and carefully begin sliding the Chrome Press Bar Assembly 12 onto the Linear Shafts 13 Assembly List Item Description Qty 12 CHROME PRESS BAR ASSEMBLY 1 13 LINEAR SHAFT 1 X 69 11 16 2 14 LEFT SAFETY SPOTTER ASSEMBLY 1 15 RIGHT SAFETY SPOTTER ASSEMBLY 1 Step 3 Assembling the Press ...

Page 8: ... Supports 5 using hardware shown Assembly List Item Description Qty 5 REAR SIDE SUPPORT 2 17 SHAFT RETAINER BRACKET 2 65 FLAT WASHER 1 2 X 1 3 4 8 67 FLAT WASHER SAE 1 2 8 68 FLAT WASHER SAE 3 8 4 72 HEX HEAD CAP SCREW 1 2 13 X 3 1 4 4 74 HEX HEAD CAP SCREW 1 2 13 X 4 1 4 4 84 HEX HEAD CAP SCREW 3 8 16 X 4 2 101 NYLON INSERT LOCK NUT 1 2 13 8 102 NYLON INSERT LOCK NUT 3 8 16 2 Items Required Only ...

Page 9: ... 4 OLYMPIC ADAPTER W PLATE 6 51 CHROME WASHER 3 8 X 1 1 2 12 65 FLAT WASHER 1 2 X 1 3 4 4 67 FLAT WASHER SAE 1 2 4 68 FLAT WASHER SAE 3 8 12 74 HEX HEAD CAP SCREW 1 2 13 X 4 1 4 4 84 HEX HEAD CAP SCREW 3 8 16 X 4 12 101 NYLON INSERT LOCK NUT 1 2 13 4 102 NYLON INSERT LOCK NUT 3 8 16 12 110 PLASTIC INSERT CAP 1 7 8 RD 6 Step 5 Assembling the Top Cross Brace and the Olympic Adapters 4 68 5 65 65 74 ...

Page 10: ...D CAP SCREW GR 5 B O 1 2 13 X 3 1 4 BNH0576 8 4 OLYMPIC ADAPTER W PLATE UP2202 6 74 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 4 1 4 BNH0291 12 5 REAR SIDE SUPPORT UP3484 2 84 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 4 BNH0285 12 6 TOP CROSS BRACE UP3485 1 101 NYLON INSERT LOCK NUT 1 2 13 BNH0212 20 51 CHROME WASHER 3 8 X 1 1 2 BNH1015 12 102 NYLON INSERT LOCK NUT 3 8 16 BNH0214 12 54 DECAL CAUTION 1 3 4 X ...

Page 11: ...TY SPOTTER UP3487 1 107 NYLON STEM BUTTON 12 5 mm X 26 mm X 9 5 mm BNH0547 64 8 RIGHT SIDE BAR SAFETY SPOTTER UP3486 1 118 RUBBER CORR MAT 1 8 X 1 7 8 X 15 1 2 BNH1247 2 9 BAR HOLDER UP3488 2 134 TURN PULL PIN W KNOB AND LOCK BNH0989 4 63 FLAT PHILLIPS MACHINE SCREW 8 32 X 1 4 BNH0408 4 SHC 410 Parts List CHART BOLD FONT SUB ASSEMBLY PARTS REGULAR FONT HARDWARE ...

Page 12: ...4 SAFETY HOOK LT UP0525 1 98 NYLON BUSHING 1 X 1 1 2 BNH0531 4 15 SAFETY HOOK RT UP0524 1 99 NYLON INSERT JAM LOCK NUT 1 2 13 BNH0366 2 16 SAFETY SPOTTER BRACKET UP0523 2 102 NYLON INSERT LOCK NUT 3 8 16 BNH0214 2 17 SHAFT RETAINER BRACKET UP3490 2 108 NYLON WASHER 1 1 8 X 2 X 1 4 BNH0388 2 48 BRONZE BUSHING 1 1 8 X 1 11 32 X 3 4 BNH0735 2 122 SHOULDER BOLT 14 mm X 14 mm THREAD 1 2 13 BNH0426 2 67...

Page 13: ...NH0126 CENTERED 52 FROM BOTTOM EDGE OF THE TUBE 1 2 1 2 BNH1849 CENTERED TO THE SIDE OF THE TUBE 1 2 DOWN FROM TOP OF THE TUBE BOTH SIDES BNH1849 CENTERED TO THE SIDE OF THE TUBE 1 2 DOWN FROM TOP OF THE TUBE BOTH SIDES BNH0143 CENTERED ON FRONT OF THE TUBE BNH1848 CENTERED ON PLATE BOTH SIDES BNH0143 CENTERED ON FRONT OF THE TUBE 11 BNH1848 CENTERED ON PLATE BOTH SIDES BNH1547 CENTERED 8 1 2 DOWN...

Page 14: ...BNH1850 139 BNH1851 140 SCALE 1 2 DANGER Engage the Safety Spotter Hook to the required stop position for each exercise Failure to comply would allow this press bar to drop beyond your own capability and could result in serious injury to you DANGER Engage this Safety Spotter Hook PRIOR to performing the exercise ...

Page 15: ...nder is expressly limited to the repairs or replacements of warranted defective parts Procedures Warranty service will be performed at TuffStuff s facility in Pomona California TuffStuff will have the option of either repair or replacement at no charge for any defective product Purchaser is responsible for installation of repaired or replaced parts and all transportation and insurance costs on ret...

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