TuffStuff CG-9504 Owner'S Manual Download | Manualshive

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CG-9504

Lat/Mid Row

CG-9504 Rev0

Revision Date 10-27-2015

OWNER’S MANUAL

Maintenance & Assembly Instructions

IMPORTANT:

KEEP THIS MANUAL FOR FUTURE REFERENCE

TUFFSTUFF FITNESS INTERNATIONAL

NOTICE

It is the Purchaser’s/Owner’s obligation:

1.  To disclose and post all Rules & Regulations, Danger, Warning and Caution
  labels affixed on the machine to their customers/users.
2.  Equipment to be installed by TFI Authorized Dealer or a service
  company approved by TFI.
3.  Provide trained personnel, supervision and correct usage of the equipment.
4.  Provide scheduled inspection, maintenance & repairs and must be performed
  by TFI Authorized Dealer or a service company approved by TFI.
5.  Must use only genuine TFI replacement parts.
6.

Machine must be anchored to a solid and level surface.

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Summary of Contents for CG-9504

Page 1: ... Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel supervision and correct usage of the equipment 4 Provide scheduled inspection maintenance repairs and must be performed byTFI Authorized Dealer or a service company approved byTFI 5 Must use only genui...

Page 2: ...rer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by this owner s manual the matter should be directed to Customer Service at TuffStuff Fitness International Inc in Chino California Overhead Specifications Page 3 Danger Warning Caution Labels Information Pag...

Page 3: ...www tuffstuffitness com CG 9504 Lat Mid Row 3 3 Overhead Specifications L 75 X W 48 X H 88 MAX LOAD WEIGHT LIMIT 200 lbs ...

Page 4: ...504 Lat Mid Row Carefully read ALL Danger Warning Caution labels posted on the machine 74 75 81 81 80 72 92 90 89 88 87 78 84 79 Keep body hands and fingers clear of all moving parts BNH2926 WARNING 2 5 8 x 1 inches PMS 152 82 76 77 ...

Page 5: ...www tuffstuffitness com 5 CG 9504 Lat Mid Row Carefully read ALL Danger Warning Caution labels posted on the machine 83 81 87 91 86 95 85 ...

Page 6: ...www tuffstuffitness com 6 CG 9504 Lat Mid Row Carefully read ALL Danger Warning Caution labels posted on the machine 74 87 90 72 84 91 76 95 92 77 86 80 78 83 ...

Page 7: ...t Keep body hands and fingers clear of all moving parts BNH2926 WARNING 2 5 8 x 1 inches PMS 152 73 1 3 8 12 11 16 R1700 OTES TUFFSTUFF FITNESS INTERNATIONAL L VIDARTE DRAWN BY DATE 1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH3172 SHEET PART NO UNLESS OTHERWISE SPECIFIED DEBURR ALL SHARP EDGES DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 DECIMAL 02 METRIC 5080 A B C 1 2 4 3 5 6 1 2 ...

Page 8: ...CG 9504 Lat Mid Row www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below ...

Page 9: ...ssional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed at time of installation and inspected prior to use Failure to anchor the machine to the floor could cause the machine to tip or fall over due to incorrect usage and misuse and could result in serious...

Page 10: ...holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjustments CAUTION Obtain assistance fromTFI if you have difficulty assembling the CG 9504 Please do not attempt to complete the assembly as this could result in equipment failure and serious injuries...

Page 11: ...ysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com Inspection Maintenance INSPECTION MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY ...

Page 12: ...WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A CRACK IN THE CABLE COVER A BREAK ON THE CABLE ...

Page 13: ... Z P 3 8 4 39 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 45 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 Step 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step NOTE 1 It is strongly recommended that 2 people participate in the assembly of this unit 2 Be sure to hold the weight stack frame perpendicular to floor before tightening the screws ...

Page 14: ...n Qty 6 FRONT UPRIGHT 1 8 LAT BAR HOLDER 1 33 FLAT WASHER SAE Z P 3 8 4 35 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 2 39 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 45 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 59 SPLIT LOCK WASHER Z P 3 8 2 60 SPLIT LOCK WASHER Z P 1 2 2 65 FLAT WASHER SAE Z P 1 2 2 66 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 1 1 4 2 67 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK 2 ...

Page 15: ...hten all hardware in this step Step 3 Assembly List Item Description Qty 5 FOOT PLATE 1 15 STABILIZER 2 33 FLAT WASHER SAE Z P 3 8 8 39 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 40 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 5 2 45 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 4 86 LABEL DANGER DO NOT REMOVE 7 8 X 1 1 2 1 100 FOOT PLATE 1 ...

Page 16: ... PULLEY 3 8 X 1 X 3 1 2 P 35375 H 1 33 FLAT WASHER SAE Z P 3 8 4 36 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 2 37 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 3 4 1 45 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 1 52 RUBBER DONUT 3 4 X 2 1 2 4 59 SPLIT LOCK WASHER Z P 3 8 2 68 10 LB STEEL WEIGHT PLATE BLACK 4 X 10 19 69 10 LB TOP PLATE W ADJ SLTR BAR 19 BLK WTS ASM 1 100 Fully Tighten FullyTighten W...

Page 17: ...ine up the first label to hole on top plate 5 Make sure label is straight and slowly press into place 6 Gently remove application tape and rub each label firmly against the weight stack 7 Allow labels to stand for 2 days to allow adhesive to cure fully 8 Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cab...

Page 18: ...CG 9504 Lat Mid Row www tuffstuffitness com 18 60 57 9 41 9 3 56 41 47 70 27 20 56 Step 5 Cable Routing Use guide wire to route the cable ...

Page 19: ...2 15 32 LINK 3 16 CABLE 1 27 CABLE STOPPER SHELL SØ1 5 X 1 75 1 41 LAT BAR 1 1 4 ALUMINUM 1 47 OVAL HEAD SCREW Z P 10 24 X 1 1 8 1 56 SNAP LINK Z P 8MM X 80MM 2 57 SPLIT BOLT GR 5 Z P 1 2 13 X 1 1 4 RND CUT 1 60 SPLIT LOCK WASHER Z P 1 2 1 70 COIL CHAIN Z P 3 16 X 8 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 20: ...CG 9504 Lat Mid Row www tuffstuffitness com 20 Step 6 Cable Routing 25 58 30 60 69 11 14 43 11 56 43 27 11 70 47 20 56 ...

Page 21: ...BLE 1 25 BLACK NYLON BUMPER 1 27 CABLE STOPPER SHELL SØ1 5 X 1 75 1 30 FINISHED HEX NUT B Z P 1 2 13 1 43 LOW ROW BAR 1 1 4 ALUMINUM 1 47 OVAL HEAD SCREW Z P 10 24 X 1 1 8 1 56 SNAP LINK Z P 8MM X 80MM 2 58 SPLIT BOLT GR 8 Z P 1 2 13 X 3 1 2 RND CUT 1 60 SPLIT LOCK WASHER Z P 1 2 1 70 COIL CHAIN Z P 3 16 X 8 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 22: ...17 Step 7 Step 7 Assembly List Item Description Qty 16 WEIGHT SHIELD FRONT 75 3 8 1 17 WEIGHT SHIELD REAR 75 3 8 1 32 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 49 PLASTIC SHROUD LID 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 23: ... 1 4 FOAM ROLL 1 X 5 1 2 X 7 1 4 2 13 SEAT PAD 1 19 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 4 1 21 ALUMINUM CAP WASHER 1 1 2 2 22 ALUMINUM FOOT ROLL CAP 1 ID 4 31 FLAT HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 2 33 FLAT WASHER SAE Z P 3 8 2 39 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 24: ... Z P 1 2 13 X 3 1 2 RND CUT SPLIT LOCK WASHER Z P 3 8ʺ SPLIT LOCK WASHER Z P 1 2ʺ HEX HEAD CAP SCREW GR 5 Z P 1 4 20 X 1 3 4 LABEL WARNING ANCHOR BOLT 2 X 1 1 4ʺ 7 8 RD X 2 15 32 LINK 3 16 CABLE ALUMINUM CAP WASHER 1 1 2 ALUMINUM FOOT ROLL CAP 1ʺ ID ALUMINUM INSERT CAP 2 RD WITH O RINGS PLASTIC SHROUD LID HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 4 LABEL DANGER USE THIS EQUIP ONLY COMM LINE 1 5 X 2 3...

Page 25: ... 9504 Lat Mid Row 25 29 15 23 5 53 48 93 51 1 45 38 19 24 12 29 24 50 33 33 93 53 5 23 3 45 37 33 3 26 33 64 8 55 54 49 Pre Assembled Components 12 UP8516X1 5 UP8482X1 3 UP8507X1 100 UP8482X2 49 BNH3393X1 8 UP8512X1 15 UP8505X1 ...

Page 26: ...ww tuffstuffitness com 26 16 28 37 29 33 33 45 26 63 45 46 37 42 18 45 44 33 38 33 45 34 33 38 38 37 46 62 45 96 26 97 46 45 26 33 45 37 33 37 62 45 6 38 33 10 33 Pre Assembled Components 6 UP8510X1 16 UP8518X1 18 UP8520X1 ...

Page 27: ...www tuffstuffitness com CG 9504 Lat Mid Row 27 Notes ...

Page 28: ......

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