Tucson T-238 Assembly Manual Download Page 1

 

T-238 Assembly Manual 

Rev. 1 February 2001 

Page 1 of 11 

 

Tucson Amateur Packet Radio 

8987-309 E. Tanque Verde Rd #337 
Tucson, Arizona   85749-9399 

Office: (940) 383-0000   Fax: (940) 566-2544 
Internet: [email protected]   www.tapr.org 

Non-Profit Research and Development Corporation

 

T-

238

 

 

T-238 Assembly Manual 

 

 

This document was written July 2000. 

Revision 1 February 2001

 © 2000-2001 Tucson Amateur Packet Radio Corp. 

 

Reproduction or translation of any part of this work beyond that 
permitted by sections 107 or 108 of the 1976 United States 
Copyright Act (or its legal successor) without the express written 
permission of Tucson Amateur Packet Radio Corporation is 
unlawful except as noted below. Requests for permission to copy 
or for further information should be addressed to Tucson 
Amateur Packet Radio Corporation. Except as noted above, 
permission is hereby granted to any non-profit group or individual 

to reproduce any portion of this document provided that: the 
reproduction is not sold for profit, the intent of the reproduction is 
to further disseminate information on Amateur Packet Radio, the 
reproduction is not used for advertising or otherwise promoting 
any specific commercial product, full credit is given to Tucson 
Amateur Packet Radio Corporation  (including address) as the 
original source of information, and Tucson Amateur Packet 
Radio Corporation is notified in writing of the reproduction. 

 

The information contained in this document has been carefully checked and is believed to be entirely reliable. However, no 
responsibility is assumed for inaccuracies. Tucson Amateur Packet Radio Corporation (TAPR) reserves the right to make 
changes in any products to improve reliability, function or design without obligation to purchasers of previous equipment. 
TAPR does not assume any liability arising out of the application or use of any product or circuit described herein; neither 
does it convey license under its patent rights or the rights of others. 

 

 
 

Introduction .........................................................................1 
Acknowledgments...............................................................2 
Parts list ..............................................................................2 
Construction notes ..............................................................3 
Construction........................................................................3 
Power-up and initial testing .................................................6 
Board layout ......................................................................10 
Schematic diagram ...........................................................11 
 

Introduction 

The TAPR T-238 is a general-purpose Motorola 
MC68HC908GP32 microcontroller-based board intended 
for use with the Dallas Semiconductor 1-Wire™ bus  and 
any device that needs a serial connection.  Four push-
button switches and a Liquid Crystal Display (LCD) provide 
the user interface.  The initial application for the T-238 is a 
controller that accepts data from a Dallas Semiconductor 
weather sensor unit, processes it, and formats it for 
sending either directly to a Terminal Node Controller (TNC) 
for broadcasting in APRS™ format or to a computer for 
further processing and/or logging.  There is nothing about 
this board that makes it solely a weather station.  This is 
just the first application. 

 

Dallas Semiconductor announced on July 7, 2000 that they 
will no long supply the 1-Wire™ Weather Sensor unit. 
Tecnologia Aplicada  http://www.aag.com.mx now supplies 
the 1-Wire(tm) Weather Instrument Kit V2.0. See 
http://www.aag.com.mx/weather.html for ordering 
information. 

 

The TAPR T-238 is a ready-made kit with the weather 
application pre-programmed into the microcontroller.  All 
the necessary hardware is provided for the more 
adventurous people to develop their own applications.  A 

list of available development tools for the MC68HC908 is 
available at  http://mcu.motsps.com/dev_tools/index.html.  
Development tools are available from P&E Microsystems 
at  http://www.pemicro.com/ics08/.  Download the file 
“ICS08GP Software for 68HC908GP20/GP32” which 
contains the following programs: 

 

WINIDE08  - Integrated Development Environment w/ 
Assembler 
PROG08SZ - MON08 Flash/EEPROM Programmer 
ICS08Z - In-Circuit Simulator 
ICD08SZ - Real Time In-Circuit Debugger 

 

More information on how to use the T238 debugging 
functions is available in the T238 Operations Manual  at 
http://www.beals5.com/wx or 
http://www.tapr.org/taprf/html/Ft238.html 

 

The T238 kit does not come with an enclosure or power 
supply.  It is left up to the builder to find an enclosure that 
is suitable.  For power, the user can use an ordinary wall 
transformer (“wall wart”) that provides 8-12 Volts DC at 300 
milliamps.  The T238 is fitted with a 2.1mm power coaxial 
connector arranged so that the center conductor is 
positive. 

 

As T-238 programs are developed they will be displayed or 
linked from the TAPR Weather web site located at 
http://www.tapr.org/taprf/html/Ft238.html.  If you’ve created 
a project and would like to display or link to it, contact 
TAPR at [email protected]

 

Updated documentation can be found at 
http://www.beals5.com/wx or 
http://www.tapr.org/taprf/html/Ft238.html. 

 

Summary of Contents for T-238

Page 1: ...tended for use with the Dallas Semiconductor 1 Wire bus and any device that needs a serial connection Four push button switches and a Liquid Crystal Display LCD provide the user interface The initial application for the T 238 is a controller that accepts data from a Dallas Semiconductor weather sensor unit processes it and formats it for sending either directly to a Terminal Node Controller TNC fo...

Page 2: ...tor 1 2 w 5 Carbon Film 1 4 7 Ω yellow violet gold R13 Resistor Trimpot 1 10K Ω Trimpot 103 V1 Capacitors Capacitors may be marked in various ways The typical markings are listed but may vary Find all that match and the remaining ones if any should become apparent by elimination Mylar or Monolithic 5 0 1 uf 104 C3 C7 Electrolytic or Tantalum 5 1uF 105 or 1 35 C8 C12 2 10 uf C1 C2 Diodes 2 1N4148 S...

Page 3: ...ayout diagram for clarification of parts placement All references to up down left and right assume that you are looking at the PCB with the text right side up that is the four switches are at the bottom and the five big connectors are at the top Resistors Resistors have a lead spacing of 0 4 and should lie flat on the PC board You may wish to use a lead former to pre form the resistor leads for ne...

Page 4: ...oldered connections or cold gray and or grainy looking solder connections OK so far This completes the IC socket installation Capacitors All capacitors should be mounted as nearly flush to the board surface as practical without stressing the leads Install the following capacitors C3 0 1 uF 104 C4 0 1 uF 104 C5 0 1 uF 104 C6 0 1 uF 104 C7 0 1 uF 104 Solder and clip the leads 10 total Electrolytic a...

Page 5: ...arked on the PCB with a square pad Pin 1 on the crystal oscillator is marked with a black dot and or an edge of the can that is square instead of rounded CAUTION Make certain that the U1 metal housing does not short to nearby R10 or R12 U1 32 000 MHz U2 9 8304 MHz Solder and clip the leads 8 total Connectors Gently rock the RJ 11 connector until it snaps into place and solder the leads J2 RJ 11 co...

Page 6: ...x16 pin male header with pins facing to the rear of the LCD module and in holes 1 through 16 NOTE J8 on the PCB is an alternate connection for powering the LED backlight on the LCD There will be a red and black wire a polarized Molex plug housing and two pins remaining These are for LCD displays that do not have a 16 pin header but rather a 14 pin header Pins 15 and 16 supply power to the LED back...

Page 7: ...as components heating up smoke or smell Remove power immediately if anything unusual appears Place the ground lead of your voltmeter on pin 2 of U3 This will be the ground reference for the rest of the measurements Measure the voltage on the voltage regulator U5 on the pin furthest from the power jack It should be between 8 and 14V If it is 0V then L1 is likely missing or damaged If it is low the ...

Page 8: ...t U4 Pin 2 Greater than 8V Check IC socket C8 C9 C10 C11 U4 Pin 6 Less than 8V Check IC socket C8 C9 C10 C11 Remove power from the T238 Locate the flat ribbon cable Notice that one of the leads nearest one of the edges is a bluish color compared to the rest This lead denotes pin 1 You may wish to place another indication of pin 1 such as a sticker on the connectors WARNING Polarity of the flat rib...

Page 9: ... not cause any damage but the unit will not work Some telephone cables reverse the wires and some do not In addition some telephone cord couplers reverse the wires Find a telephone cable that does not reverse the wiring Hold the connectors side by side and oriented the same direction for example the clip tab down on both connectors Observing the red and green wires inside If for example red is on ...

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