TSI Instruments PANDA PAN200 Series Operation And Service Manual Download Page 1

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ENERGY AND

COMFORT

Ventilation Testing

Positive and Negative Duct

Accreditation (PANDA) System

Model PAN200 Series

Operation and Service Manual

ENERGY AND COMFORT

www.netzerotools.com

TSI PAN221 PANDA HVAC Air Duct Accreditation System 220 - 240 Volts

TSI PAN221-110 PANDA HVAC Air Duct Accreditation System 110 - 120 Volts

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Summary of Contents for PANDA PAN200 Series

Page 1: ...vice Manual ENERGY AND COMFORT www netzerotools com www netzerotools com TSI PAN221 PANDA HVAC Air Duct Accreditation System 220 240 Volts TSI PAN221 110 PANDA HVAC Air Duct Accreditation System 110 120 Volts ___________________________________________________________ _______________________________________________________________ ...

Page 2: ... FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE WITH RESPECT TO SELLER S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS BUYER S EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER S OPTION REPLACEMENT OF T...

Page 3: ...ct Leakage Flow 12 Turning on the PAN200 Duct Leakage Tester 12 Using Leakage Test Application in the Model 9565 P 13 Troubleshooting Guide 16 APPENDIX A SPECIFICATIONS 17 APPENDIX B LEAKAGE TESTING STANDARDS HIGHLIGHTS 21 Standards Supported 21 EU Standards 22 US Standards 25 APPENDIX C TYPICAL SETUP 29 APPENDIX D PROCEDURE FOR USING SMOKE PELLETS IN LEAKAGE TESTERS 31 www netzerotools com www ne...

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Page 5: ...The PANDA system consists of the following Qty Description Part Number Reference Picture 1 Low flow nozzle 6002598 1 Primary duct adapter spigot plus rubber bung to fit to test duct 6002638 1 Cam lock primary spigot to connect flexi duct to PANDA 6002607 2 Ø4 in 100 mm adjustable over lock straps 6002683 1 13 ft 4 m long Ø4 in 100 mm plastic flexible duct 6002667 2 20 in 500 mm silicone tubes red ...

Page 6: ...tubes blue AFL9020005 1 16 ft 5 m silicone tube blue AFL9020005 1 Smoke cap holder assembly AFL71549801 1 Smoke pellets AFL9004167 1 K type thermocouple probe AFL82859201 3 Instrument adapter AFL82859401 1 Operation and User s manual 6005007 www netzerotools com www netzerotools com ...

Page 7: ...function Instrument Refer to Operation and Service Manual TSI P N 6004851 supplied with the instrument for additional parts supplied as standard 5825 Micromanometer Refer to Operation and Service Manual TSI P N 1980568 supplied with the instrument for additional parts supplied as standard www netzerotools com www netzerotools com ...

Page 8: ...4 Chapter 1 This page intentionally left blank www netzerotools com www netzerotools com ...

Page 9: ...n of the ductwork to be tested 2 Calculate the surface area of the ductwork of the section to be tested 3 Temporarily seal the all openings of the ductwork except one which will be connected to the PAN200 duct leakage tester 4 Position the PAN200 unit as close to the remaining opening in the ductwork as possible to minimize the flexible tubing needed Minimize bends in the flexible tubing to reduce...

Page 10: ...sition to avoid damaging the cord 110 V 230 V Figure 1 110V and 230V Fan Speed Controllers Note The control pad on the Fan Speed Controller has been disabled Figure 2 Receptacle for Power Cord Figure 3 Connected Power Cord Fan Speed Control Fan Control Switch On Off Switch www netzerotools com www netzerotools com ...

Page 11: ...n to the duct connect the 16 ft 5 m long blue silicone tube to it as shown in Figure 5 If the static pressure tap on the black Primary Duct Adapter is not open to the duct drill a 4 mm hole in the duct and insert about 6 inches 10 mm of the silicone tube into the duct Seal around the hole with putty 9 Connect the other end of the 4 in 100 mm flexi tube to Figure 5 Connecting Pressure Tubing to Tap...

Page 12: ...GRID MODE pressure taps on the inlet tubes are connected to the FLOW GRID pressure taps i e P1 to P1 and P2 to P2 b For positive pressure low flow testing add the low flow nozzle to the blower inlet if it is not installed per Figure 7 Then connect the grey cast aluminum cam lock connector to the outlet side of the blower per Figure 6 Close both cam lock arms at the same time to ensure proper fit F...

Page 13: ... verify that the FLOW GRID MODE pressure taps on the inlet tubes are connected to the FLOW GRID pressure taps i e P1 to P1 and P2 to P2 d For negative pressure low flow testing add the low flow nozzle to the blower inlet if it is not installed Then connect the grey cast aluminum cam lock connector to the low flow nozzle per Figure 9 Close both cam lock arms at the same time to ensure proper fit Co...

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Page 15: ... Ventilation Meter to use these instruments in other applications If you do not have the manuals download them from TSI s website www tsi com Measuring Duct Static Pressure 1 Turn ON the Model 5825 2 Zero the Model 5825 pressure sensor with both ports open to the atmosphere 3 Connect the port on the Model 5825 to P3 to measure the duct static pressure see Figure 6 4 Leave the port on the Model 582...

Page 16: ...g the Fan Speed Controller clockwise To decrease the fan speed turn the Fan Speed controller counter clockwise 1 Turn ON Model 9565 P 2 Zero the Model 9565 P pressure sensor with both ports open to the atmosphere 3 Connect the Model 9565 P to the PAN200 by connecting the and ports on the Model 9565 P to the P1 and P2 ports located inside the black box of the PAN200as shown in Figure 10 Figure 10 C...

Page 17: ...se the keys to highlight the Applications item 3 Press the ENTER key to access the Applications menu MENU Zero Press Display Setup Settings Flow Setup Actual Std Setup Data Logging Zero CO Applications Calibration Discover Printer 4 Select Leakage Test and press key APPLICATIONS Draft Rate Heatflow Turbulence Outside Air Leakage Test 5 Select either the EN Standard or SMACNA leakage test LEAKAGE T...

Page 18: ...st and press 4 The display will show the readings on the right Leakage Factor and Leak Rate will update in real time while other parameters will remain constant If the Leakage Factor and Leak Rate are sufficiently stable LEAKAGE TEST Leakage Factor x xx Leak Limit x xx Leak Rate x xx Status OK Flow Device Flow Grid Baro Pressure 20 20 Temperature 20 C Time 9 55 Standard TestXXX Sample 0 Sample Sav...

Page 19: ...vice Leakage Class Test Length Run Test LEAKAGE TEST Leakage Factor x xx Leak Limit x xx Leak Rate x xx Status OK Flow Device Flow Grid Baro Pressure 20 20 Temperature 20 C Time 9 55 Standard TestXXX Sample 0 Sample Saved 1 Stop Save Print Factor and Leak Rate will update in real time while other parameters will remain constant If the Leak Factor and Leak Rate are sufficiently stable press the STA...

Page 20: ... on 5825 is too low Required static pressure cannot be achieved with motor speed control settings at the maximum Leakage rate is too high Check for leaks using soap bubbles or smoke pallets Alternatively test a smaller section of the ductwork Leak Flow on 9565 P shows flashing XXX XX Check the pressure tube connections to the 9565 P meter Leak flow is too low Use low flow nozzle adapter www netzer...

Page 21: ...f reading 0 01 l s 0 04 m3 hr 0 02 cfm Temperature Measurement 9565 P K Type thermocouple probe To EN60584 IEC 584 Barometric Pressure Measurement 9565 P Range 690 to 1 241 hPa 517 5 to 930 87 mm Hg 20 36 to 36 648 in Hg Accuracy 2 of reading Power Requirements Model PAN221 220 to 240 V 1 Phase 50 60 Hz 10A Model PAN221 110 110 to 120 V 1 Phase 50 60 Hz 16A Weight 71 kg 157 lbs Dimensions L x W x ...

Page 22: ...18 Appendix A 0 500 1000 1500 2000 2500 3000 0 50 100 150 200 250 Static Pressure Pa Volume Flow l s PandaFan Performance Graph metric units www netzerotools com www netzerotools com ...

Page 23: ...cifications 19 0 1 2 3 4 5 6 7 8 9 10 11 0 50 100 150 200 250 300 350 400 450 500 Static Pressure ins wg Volume Flow CFM PandaFan Performance Graph imperial units www netzerotools com www netzerotools com ...

Page 24: ...20 Appendix A This page intentionally left blank www netzerotools com www netzerotools com ...

Page 25: ...entilation for buildings Ductwork Strength and leakage of circular sheet metal ducts BS EN 1507 2006 EU Ventilation for buildings Sheet metal air ducts with rectangular section Requirements for strength and leakage DW 143 EU HVAC A practical guide to Ductwork leakage testing Eurovent 2 2 EU Air leakage rate in sheet metal air distribution systems SMACNA HVAC Air Duct Leakage Test manual First edit...

Page 26: ... l s m2 whereas others use m3 s m2 EN 1507 rectangular ductwork Air Tightness Class Air Leakage Limit fmax m 3 s m 2 Static Pressure Limit ps Pa Negative Positive at pressure class 1 2 3 A 200 400 B 500 400 1000 2000 C 750 400 1000 2000 D 750 400 1000 2000 Class D ductwork is only for special apparatus EN12237 circular ductwork Air Tightness Class Air leakage limit fmax m 3 s m 2 Static Pressure L...

Page 27: ...o Ductwork Leakage Testing Duct Pressure Class Static Pressure Limit Maximum Air Velocity m s Air leakage limits l s m 2 Positive Pa Negative Pa Low pressure Class A 500 500 10 0 027 pt 0 65 Medium pressure Class B 1000 750 20 0 009 pt 0 65 High pressure Class C 2000 750 40 0 003 pt 0 65 Figure 12 Allowable Air Leakage Rates from DW 143 www netzerotools com www netzerotools com ...

Page 28: ...ring means and measuring instruments o Air temperature and barometric pressure during the test o Building and project reference o Design of installed ductwork including dimensions thickness of materials types of stiffening length type of duct tubes and fittings assembly method and distance of hangers supports o Required air tightness class and design operating pressure of the installed ductwork o ...

Page 29: ...on of test pressure in a diagram together with the air leakage limit curve US Standards Ductwork classification and maximum air leakage Duct Class 1 2 inwg 3 inwg 4 6 10 inwg Seal Class C B A Sealing Applicable Transverse Joints Only Transverse Joints and Seams Joints Seams and All Wall Penetrations Leakage Class Rectangular Metal 24 12 6 Round Metal 12 6 3 Maximum air leakage is then defined as F...

Page 30: ...uct Leakage from Rectangular Ducts per SMACNA Standard The SMACNA standard does not generally require correcting leakage flow rates to standard conditions unless 1 Air temperature 40ºF or 100 ºF 2 Elevation 1500 ft above sea level 3 Duct static pressure 20 inwg or 20 inwg www netzerotools com www netzerotools com ...

Page 31: ...3 ACFM lb dry air minute humid volume ft3 lb dry air The SMACNA standard does not specify the information to be reported but instead defers to project documents However the SMACNA standard does include a sample test report that includes o Test date and place o Test personnel and witness o Building and project reference o Duct section tested o Specified leakage class test pressure and duct construc...

Page 32: ...28 Appendix B This page intentionally left blank www netzerotools com www netzerotools com ...

Page 33: ...29 Appendix C Typical Setup www netzerotools com www netzerotools com ...

Page 34: ...30 Appendix C This page intentionally left blank www netzerotools com www netzerotools com ...

Page 35: ... When a smoke pellet is required to be used remove the bung and fit a pellet into the wire coil as shown in the sketch Light the pellet and immediately plug into the hole in the duct adapter and proceed with the test The pellet should emit dense white smoke for up to a minute Duct Pellet Holder Smoke Pellet Flexible Ducting Duct Adapter www netzerotools com www netzerotools com ...

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