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21 

4. 

TROUBLESHOOTING

 

4.1   Common Problems 

 

The following guide lists the most common problems that may be encountered when 
operating this bar code printer. If the printer still does not function after all suggested 
solutions have been invoked, please contact the Customer Service Department of 
your purchased reseller or distributor for assistance. 

 

Problem 

Possible Cause 

Recovery Procedure 

Power indicator does not 

illuminate 

* The battery is not properly 

installed. 

* The battery is dead. 

* Reinstall the battery.   
* Switch the printer on. 
* Charge the battery. 

The printer status from DiagTool 

shows 

Head Open

”. 

* The printer carriage is 
open. 

* Please close the print carriage. 

The printer status from DiagTool 

shows 

Out of Paper

”.. 

* Running out of media roll. 
* The media is installed 

incorrectly. 

* Black mark sensor is not 

calibrated.

 

* Supply a new media roll. 
* Please refer to the section 3.4 on 

User’s 

manual to reinstall the media roll. 

* Calibrate the black mark sensor.

 

The printer status from DiagTool 

shows 

Paper Jam

”. 

* Black mark sensor is not 

set properly. 

* Make sure media size is 

set properly. 

* Media may be stuck inside 

the printer mechanism. 

* Calibrate the black mark sensor. 
* Set media size correctly. 

Memory full 

( FLASH / DRAM )

 

* The space of 

FLASH/DRAM is full. 

 
* Delete unused files in the FLASH/DRAM. 

Poor Print Quality 

* Media is loaded incorrectly 
* Dust or adhesive 

accumulation on the print 
head. 

* Print density is not set 

properly. 

* Printhead element is 

damaged. 

* Reload the supply. 
* Clean the print head. 
* Clean the platen roller. 
* Adjust the print density and print speed. 
* Run printer self-test and check the print 

head test pattern if there is dot missing in 
the pattern. 

* Change proper media roll. 

Missing printing on the left or 

right side of label 

* Wrong label size setup. 

* Set the correct label size. 

Gray line on the blank label 

* The print head is dirty. 
* The platen roller is dirty. 

* Clean the print head. 
* Clean the platen roller. 

Irregular printing 

* The printer is in Hex Dump 

mode. 

* Turn off and on the printer to skip the 

dump mode. 

 

 

 

 

Summary of Contents for EZS TDM-30

Page 1: ...i SERVICE MANUAL TDM 30 Direct Thermal Portable Printer ...

Page 2: ...sembly Option 8 3 3 Replacing the Platen Roller 10 3 4 Replacing the Keys Control Board 12 3 5 Replacing the Main Board Assembly 13 3 6 Replacing the Bluetooth Module Option 14 3 7 Replacing the Gear Assembly Stepping Motor 15 3 8 Replacing the Print Head Assembly 17 3 9 Replacing the Black Mark Sensor Assembly 19 3 10 Replacing the Open Sensor 20 4 TROUBLESHOOTING 21 4 1 Common Problems 21 5 Main...

Page 3: ... 1 FUNDAMENTAL OF THE SYSTEM 1 1 Overview Front View For LED version 1 Power on off button 2 Feed stop button 3 LED indicators 4 Media cover 5 Media cover window 6 Media cover release button 1 5 6 2 3 4 ...

Page 4: ...3 For LCD version 1 Power on off button 2 Feed stop button 3 LED indicators LCD screen 4 Media cover 5 Media cover window 6 Media cover release button 3 6 5 4 1 2 ...

Page 5: ...4 Interior View 1 Tear edge 2 Print head 3 Platen roller 4 Black mark sensor 3 2 4 1 ...

Page 6: ...2 Rear View 1 Li ion Battery 2 Battery open clasp 3 Interface cover 4 Power jack 5 USB interface 1 3 2 4 5 ...

Page 7: ...tors Main board top Connector Description 1 12V DC IN 2 Micro USB Connector 3 LED LCD and Key Board Connector 4 Download F W Connector Pin Description 1 3 3V 2 MCI0_DA0 3 MCI0_DA1 4 MCI0_DA2 5 MCI0_DA3 6 MCI0_CK 7 MCI0_CDA 8 No Connection 9 GND ...

Page 8: ...4 BOUT1 7 WiFi Module Connector Pin Description 1 RESET 2 3 3V 3 RTS 4 MISO 5 CTS 6 MOSI 7 CLK 8 Interrupt 9 WB GPIO 10 GND 8 Black Mark Sensor Pin Description 1 3 3V 2 BM_E 3 BM_R 4 3 3V 9 Gap Sensor Pin Description 1 3 3V 2 BM_E 3 BM_R 4 3 3V 10 Head Open Sensor Pin Description 1 HEAD ...

Page 9: ...5 2 GND 11 Cradle Connector Pin Description 1 12V 2 Charge Status 3 ISET 4 GND 12 RTC Battery Pin Description 1 VDDBU 2 GND ...

Page 10: ... Main board bottom Connector Description 1 Battery connector Positive Electrode Pin Description 1 NTC 2 NTC 3 4 2 Battery connector Negative Electrode Pin Description 1 2 3 Smart BAT SCL 4 Smart BAT SDA ...

Page 11: ... 1 Remove four screws from the back of the printer as indicated 2 Remove the cable on cable connector and take out the printer top cover with keys control board 3 Reassemble the parts in the reverse procedures Screws Cable connector Printer Top Cover with Keys Control Board ...

Page 12: ...n Roller Assembly Option 1 Open the printer cover by pressing the media release button 2 Remove one screw on the linerless platen roller assembly as indicated 3 Pull out and remove the linerless platen roller assembly as indicated Screw ...

Page 13: ...9 4 Remove Replace the linerless platen roller assembly 5 Reassemble the parts in the reverse procedures Linerless Platen Roller Assembly ...

Page 14: ...ng the Platen Roller 1 Open the media cover by pressing the media cover release button 2 Remove one screw on the platen roller assembly as indicated 3 Pull out and remove the platen roller assembly as indicated Screw ...

Page 15: ...11 4 Remove Replace the platen roller assembly 5 Reassemble the parts in the reverse procedures Platen Roller Assembly ...

Page 16: ...r to section 3 1 to remove the printer top cover with keys control board 2 Remove four screws on the keys control board as indicated 3 Remove Replace the keys control board 4 Reassemble the parts in the reverse procedures Screws Keys Control Board ...

Page 17: ...eys control board 2 Remove three screws on interior mechanism and disconnect all the connectors on the main board assembly as indicated 3 Remove one screw on main board as indicated 4 Remove Replace the main board assembly 5 Reassemble the parts in the reverse procedures Screws Screw Keys Control Board ...

Page 18: ...ntrol Board and the Main Board Assembly 2 Turn to the rear side of main board assembly The Bluetooth module was embedded in main board as indicated 3 Remove Replace the Bluetooth module which embedded in main board assembly 4 Reassemble the parts in the reverse procedures Bluetooth Module embedded Bluetooth Module Option ...

Page 19: ...ve the Printer Top Cover with Keys Control Board 2 Remove three screws on interior mechanism and disconnect all the connectors on the main board assembly as indicated 3 Turn the print mechanism to right side than open the gear assembly cover as indicated Screws Gear assembly cover ...

Page 20: ...16 4 Remove the gears and release two screws as indicated 5 Remove Replace the stepping motor assembly 6 Reassemble the parts in the reverse procedures Screws Stepping Motor Assembly ...

Page 21: ...3 1 and 3 6 to remove the Printer Top Cover with Keys Control Board Gear Assembly and Stepping Motor 2 Turn the print mechanism to left side than remove one screw fixed on print head fixed bar 3 Pull upward and remove the print head fixed bar as indicated Screw ...

Page 22: ...18 4 Remove Replace the print head assembly along the path as indicated 5 Reassemble the parts in the reverse procedures Print Head Assembly ...

Page 23: ...ve the Printer Top Cover with Keys Control Board 2 Remove three screws on interior mechanism and disconnect all the connectors on the main board assembly as indicated 3 Remove a screw and replace the black mark sensor 4 Reassemble the parts in the reverse procedures Screws Screw ...

Page 24: ...er with Keys Control Board 2 Remove three screws on interior mechanism and disconnect all the connectors on the main board assembly as indicated 3 Turn the print mechanism to left side than remove one screw on the open sensor 4 Reassemble the parts in the reverse procedures Screw Screws ...

Page 25: ...all the media roll Calibrate the black mark sensor The printer status from DiagTool shows Paper Jam Black mark sensor is not set properly Make sure media size is set properly Media may be stuck inside the printer mechanism Calibrate the black mark sensor Set media size correctly Memory full FLASH DRAM The space of FLASH DRAM is full Delete unused files in the FLASH DRAM Poor Print Quality Media is...

Page 26: ... a new label roll Platen Roller 1 Turn the power off 2 Rotate the platen roller and wipe it thoroughly with 100 ethanol and a cotton swab or lint free cloth Clean the platen roller when changing a new label roll Tear Bar Peel Bar Use the lint free cloth with 100 ethanol to wipe it As needed Sensor Compressed air or vacuum Monthly Exterior Wipe it with water dampened cloth As needed Interior Brush ...

Page 27: ...23 Revise History Date Content Editor ...

Page 28: ...1st Rd Wujie Township New Taipei City 23141 Taiwan R O C Yilan County 26841 Taiwan R O C TEL 886 2 2218 6789 TEL 886 3 990 6677 FAX 886 2 2218 5678 FAX 886 3 990 5577 Web site www tscprinters com E mail printer_sales tscprinters com tech_support tscprinters com TSC Auto ID Technology Co Ltd ...

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