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Trumpf KF023, Operator'S Manual

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Trumpf KF023 Operator'S Manual Download Page 48

2.1

Measuring the insulation resistance

Condition

■

Mounting of the focusing optics is completed.

 Fig. 112261

1. Unplug the plug-in connectors from the connections.
2. Measure the insulation resistance at a bare spot of the 

focusing optics, e.g. at the front frame of the Ethernet inter-
face.

The resistance must be > 1 MΩ.

2

‐

10

Electrical insulation

2022-03

12-29-01-A1-CRen

Summary of Contents for KF023

Page 1: ...Operator s manual Programmable focusing optics PFO 33 KF023...

Page 2: ......

Page 3: ...Operator s manual Programmable focusing optics PFO 33 KF023 Original operator s manual Edition 2022 03...

Page 4: ...eb Aichhalder Stra e 39 78713 Schramberg Fon 49 7422 515 0 Fax 49 7422 515 436 Internet http www trumpf laser com E Mail info de trumpf laser com Address for service TRUMPF Laser GmbH Technischer Kund...

Page 5: ...protection The laser product Operator s manual must be read and observed by every person who is commissioned with working on the laser product Examples of work on the laser product Operation Maintenan...

Page 6: ...II Good to know 2022 03 12 29 01 A1 CRen...

Page 7: ...1 13 5 2 EMERGENCY STOP push button 1 16 5 3 Labels and warning signs 1 16 Labels on the focusing optics 1 17 Labels in the range of the focusing optics 1 20 6 Measures of the user 1 21 6 1 Intended...

Page 8: ...on of the laser light cable LLK 2 22 Connecting the laser light cable to the focusing optics 2 23 Rotary flange for rectangular fiber 2 27 3 4 Electrical connections 2 29 3 5 Connections for cooling 2...

Page 9: ...re 2 51 Description 1 Variants and options 3 2 2 Parts 3 4 2 1 Protective glass 3 10 LLK protective glass 3 10 Collimator protective glass 3 11 Objective protective glass 3 12 2 2 Interface for sensor...

Page 10: ...n with pilot laser 4 21 5 1 What is the teach function 4 21 5 2 Prerequisites of using the teach function 4 22 5 3 Auxiliary equipment for the teach function 4 22 Pilot laser 4 22 Observation optics w...

Page 11: ...sette 5 16 4 Teach module maintenance 5 18 4 1 Cleaning the protective glass of the teach module 5 18 4 2 Replacing the protection for teach module 5 20 5 Crossjet 5 22 5 1 Cleaning or changing the cr...

Page 12: ...0 6 Table of contents 2022 03 12 29 01 A1 CRen...

Page 13: ...erms 1 5 4 Hazards 1 8 4 1 Laser light 1 8 4 2 Gases aerosols dust 1 9 4 3 Mechanical movement 1 10 4 4 Thermal energy 1 11 Fire explosion 1 11 Temperature of the workpiece 1 11 Hot surfaces on the fo...

Page 14: ...g optics 1 20 6 Measures of the user 1 21 6 1 Intended use 1 21 6 2 Technical measures 1 22 6 3 Organizational measures 1 23 6 4 Observing standards and regulations 1 23 6 5 Behavior in certain operat...

Page 15: ...e laser product Devices and measures which we have already realized as the manufacturer to ensure a safe operation of the laser product Instructions that the user must realize in order to operate the...

Page 16: ...inst a danger that may cause medium or serious injuries with permanent damage Caution warns against a danger that may cause light or medium injuries without permanent damage Attention warns against po...

Page 17: ...coupling mirror Laser material Pump source Other components of lasers might include Modulators Q switch Converter for generating other wavelengths With certain forms of lasers the components mentioned...

Page 18: ...power where the intensive laser pulse is not conducted in glass but in a vacuum air or another filling gas The optical fiber is surrounded by several devices that prevent an uncontrolled escape of las...

Page 19: ...The laser beam guidance deflects the output radiation of the laser to the workpiece 12 29 01 A1 CRen 2022 03 Terms 1 7 Laser beam guidance...

Page 20: ...of the danger laser products are clas sified in laser classes The classification of the laser product in laser classes is defined internationally in the EN 60825 1 and IEC 60825 standards The meaning...

Page 21: ...st During workpiece processing substances in form of gases aero sols or dust can be escape from the workpieces they are dan gerous to health The biggest risk is caused when the substan ces enter your...

Page 22: ...ble means of trans port e g trolley crane boom lift Persons with existing physical injuries should not lift the focusing optics Secure the focusing optics to prevent them from falling over in transpor...

Page 23: ...ial of the workpiece and the energy given off by the laser beam to the workpiece during processing Risk of burns when touching the hot workpiece This may result in skin injuries Remove hot workpieces...

Page 24: ...cs especially when using a crossjet Noise can result in permanent ear damage and other unfavorable consequences to health especially upon prolonged exposure Surround the processing point with a protec...

Page 25: ...ield determined by the focal length with fixed PFO Lenses with different focal lengths are available for the PFO At large focal lengths up to 900 mm the highest power density of the laser beam is achi...

Page 26: ...ser safety glasses which are adapted to the wave length of the laser light see information labels and cover the long wave Raman radiation as well Mark dangerous areas and organize access limitations I...

Page 27: ...E 15120 If the focusing optics is operated with a wavelength other than the reference wavelength the focal position will be shifted the focusing optics must be recalibrated Device component Laser clas...

Page 28: ...push button at the workplace of the focusing optics For further information see the interface description of the laser device 5 3 Labels and warning signs Note Observe the instructions on the labels K...

Page 29: ...d or camera B Warning against hot surfaces 3 Identification and serial number C Warning about dangerous laser radiation 4 Permissible spectrum of wave lengths D Note on dangerous laser radia tion clas...

Page 30: ...ote on dangerous laser radiation class 2 Fig 19 01 09 66 Warning about dangerous laser radiation at interface for sen sor system and or camera Fig 2327108 Adhesive label on the focusing optics PFO 33...

Page 31: ...laration This device has been tested and found to comply with the limit values for a Class A digital device pursuant to Part 15 of the FCC rules These limits values are intended to provide appropri at...

Page 32: ...ocusing optics as the arrangement of the workstation where the focus ing optics is to be fitted to is normally not known at the time of delivery As the operator of the laser device you are obliged to...

Page 33: ...tions can be found in the section Safe combinations of laser device laser light cable and focusing optics in the chapter Assembly and installa tion see Safe combination of laser device laser light cab...

Page 34: ...it cannot be damaged or disconnected The ground cable may only be connected by trained electricians Always cover the laser beam path focusing optics and process ing points with protective covers Prote...

Page 35: ...al responsibilities of the persons for operation setup and servicing As the user you are obliged to report the operation of class 3B and class 4 laser products to the authorities responsible for laser...

Page 36: ...open for the entire duration of the work Before working on the electrical system of the laser product turn the main switch to OFF Lock the main switch in this posi tion using a padlock Carry out the...

Page 37: ...d personnel may work on the electrical equipment if the rules for electrical safety are observed the work is carried out under the supervision and guidance of a trained electrician 6 8 Instructing the...

Page 38: ...ing personal safety equipment Examples Laser safety glasses to protect the eyes against escaping laser light Protective gloves to protect the hands against hot workpie ces Respiratory equipment to pro...

Page 39: ...ctrical insulation 2 9 2 1 Measuring the insulation resistance 2 10 3 Installation 2 11 3 1 Overview of the connections 2 11 3 2 Connections with a laser device 2 12 3 3 Optical connections 2 13 Princ...

Page 40: ...O 33 2 39 3 12 Connection for process diagnosis sensors 2 39 3 13 Switching on off the protective glass monitor ing unit PFO 33 2 40 4 Real time start for PFO program 2 44 4 1 Overview 2 44 4 2 Real t...

Page 41: ...required they must be provided Shielding gas Compressed air Exhaust system Cutting gas There must be enough samples for the commissioning proce dure A suitable workpiece holder for the samples must b...

Page 42: ...ered focusing optics The dimensional drawing contains all dimensions in millimeters mm Clearances to be maintained in millimeters mm Letters as a reference to the installation guideline How to deal wi...

Page 43: ...d the required drilling pattern of a mounting plate on the carrier side for fasten ing the focusing optics In addition the installation directives contain information on mounting with robot plate incl...

Page 44: ...nit for removing and fitting the lens protection for positioning tools for attaching measuring devices Specifications for clearances which have to be observed are given in the following documents in t...

Page 45: ...the installation directive Below you find a short summary of the letters used in dimen sional drawings and information on their meaning a Plug receptacle LLK DK Smart LLK X b XY adjustment c LLK PFO...

Page 46: ...y example dimensional drawings m Crossjet n Reference wavelength o Clearance for electrical interfaces plugs The details are described in the installation directive Installation directives for PFO 33...

Page 47: ...nnection between the casing of the focusing optics and the mounting frame An electric component or device may only be mounted to the focusing optics PFO 33 in such a way that the potential of the focu...

Page 48: ...is completed Fig 112261 1 Unplug the plug in connectors from the connections 2 Measure the insulation resistance at a bare spot of the focusing optics e g at the front frame of the Ethernet inter fac...

Page 49: ...Cooling water ports for collima tor 4 Compressed air inlet ports for crossjet 9 Electrical connections adhe sive labels 5 Compressed air inlet ports for MVE nozzles Connections of the PFO example PFO...

Page 50: ...acting couplings The following cooling water hose is used Outside diameter 8 mm Inside diameter 6 mm Note The programmable focusing optics is sufficiently cooled by the laser device cooling unit only...

Page 51: ...e used to check whether a protective glass has been inserted and correctly coated In addition the scattered light on the LLK protective glass is monitored For more information on this topic please ref...

Page 52: ...1 Optical plug of a laser light cable 2 Viewing optics with camera Optical connections of the PFO Fig 112264 2 14 Installation 2022 03 12 29 01 A1 CRen...

Page 53: ...Note For laser devices 12 kW the LLK X laser light cable must be used For this purpose the appropriate connection between laser light cable focusing optics has to be established The mounting flange is...

Page 54: ...ift the focal position As a result the process quality may be reduced For the use of focusing optics and laser light cables LLK this means As long as the focusing optics are not connected to LLK plugs...

Page 55: ...ing features FD34 printed on the nameplate Blue information plate fiber end position 4 mm on the LLK plug This does not apply to laser devices TruFiber FD34 50 Safe combination of laser device laser l...

Page 56: ...he focusing optics is smaller than the numerical aperture on the decoupling connector a part of the laser light hits the aperture of the focusing optics The hous ing of the focusing optics can heat up...

Page 57: ...higher average power than that which is specified The housing of the focusing optics can heat up strongly 300 C The following dangers result from this Fire hazard Materials in the environment of the f...

Page 58: ...on the incou pling connector and on the outcoupling connector The name plate contains additional information about the laser light cable 1 Designation 5 Green border LLK for green laser light 2 Docume...

Page 59: ...he outcoupling connec tor 1 Information on the incoupling connector 2 Information on the outcoupling connector Information on LLK D NA0067 015 01 HP Fig KU 14002 The processing optics contains informa...

Page 60: ...g optics TruDisk 4001 FD27 LLK D 01 04 SPL DC Processing optics BEO TruDisk Pulse FP04 green LLK D 01 SPL GNC Processing optics BEO TruDisk 4002 FD17 LLK D 02 SPL Programmable focusing optics PFO TruD...

Page 61: ...ged LLK only if the service department of TRUMPF explicitly agreed to it Further information can be found in the Operator s manual of your laser device A contact ring inside the plug receptacle and co...

Page 62: ...ocusing optics is flexible so that it can be plugged in the plug receptacle with out applying tensile force to the LLK A protective cap is attached to the LLK plug The carrier on which you want to mou...

Page 63: ...g CT 00421 2 Remove the adhesive tape from the plug receptacle 1 of the focusing optics 3 Push sliding sleeve 2 towards the focusing optics until this engages 4 Remove the plug 3 Remove the protective...

Page 64: ...ightly 3 Mounted and taped plug receptacle and LLK Fig 112317 10 Join sealing plug and protective cap and store them carefully Both parts will be needed when you separate the focusing optics and the L...

Page 65: ...s Rotary flange for rectangular fiber The PFO can also be operated with an LLK with rectangular fiber instead of an LLK with round fiber In order to be able to align the rectangular focus in the proce...

Page 66: ...12307 1 Loosen 4 x M4 screws but do not completely unscrew them There must be no gap between the two parts of the rotary flange to prevent dirt entering the optical compartment of the PFO 2 Turn the u...

Page 67: ...er 4 Connection for internal Trumpf Service function 10 X29 connection for scattered light signal of deflection mirror 5 X10 connection Ethernet for connection to the laser device X11 X12 X13 connecti...

Page 68: ...ns adhesive labels Fig 112267 Dirt inside the focusing optics may damage the focusing optics All electrical connections are closed ex factory by means of covering caps Remove these covering caps only...

Page 69: ...ont plate of the IIO4 Note The number of the focusing optics that can be connected to the laser device depends on the design of the laser device Contact TRUMPF if you wish to have further information...

Page 70: ...for cooling water Fig 112268 The cooling lines are already fully installed on the focusing optics Only the connections to the cooling water supply and the LLK still have to be connected Both cooling...

Page 71: ...ooling water Wash hand and parts of the skin that have come into con tact with cooling water Normally the cooling water of the laser device is also used to cool the programmable focusing optics Note W...

Page 72: ...he optical plug of the laser light cable If corrosion protection is stipulated for the external cooling device it is essential that it is used In case of non compliance corrosion residues may cause co...

Page 73: ...t 3 Crossjet Fig 112270 Cleaned and dried compressed air is supplied through the air supply connection The compressed air must have the minimum quality according to DIN ISO 8573 1 Class 2 for solids m...

Page 74: ...meter of at least 11 mm for the supply The required pressure depends on the formation of splatter from the respective welding application In some cases the value may exceed the indicated upper limit N...

Page 75: ...lass 3 for oil content maximum oil concentration 1 mg m smoke barrel Pressure 0 4 bar to 0 5 bar Hose diameter 6 mm Air consumption 40 l min to 60 l min Tab 2 6 Note Observe the above mentioned values...

Page 76: ...ed via the image processing software VisionLine see the operator s manual VisionLine Gen 2 doc no 22 50 12 A4 CR 3 10 Camera connection Note For further information about the observation optics see th...

Page 77: ...nected see the Operator s manual VisionLine OCT Detect doc no 83 01 01 A0 CR 3 12 Connection for process diagnosis sensors The process diagnosis sensors can only be purchased directly from the sensor...

Page 78: ...e main activity Programming 2 Select tab PFO BEO app data 3 Select free storage space The selected storage space is highlighted in yellow 4 Select New The dialog Create PFO application data set is dis...

Page 79: ...tive glass contamination active preview Fig 112300 8 Select the main activity Programming Fig 112311 9 In the menu Change line select the line PFO application data 12 29 01 A1 CRen 2022 03 Installatio...

Page 80: ...program The protective glass monitoring unit is switched on and off The currently selected application data set is shown in the diagnostics dialog Focusing optics PFO In addition to the limits from th...

Page 81: ...Protective glass monitoring active Fig 112272 12 29 01 A1 CRen 2022 03 Installation 2 43...

Page 82: ...executed in a laser program with the Real time start function the focusing optics travels to the starting point of the geomet ric figure the PFO program is only started if an external trigger signal b...

Page 83: ...3 Reserved 4 PFO_GEO_AKTIV_POWER The output is active as long as the PFO is running a PFO program When the signal is active the laser power is 0 W This output can be used as a feedback signal for the...

Page 84: ...tputs are supplied with a voltage of 24 V 10 using the signals 24V_EXT and 0V_EXT Parameters Value Unloaded output voltage signal active 24 V max 27 V Loaded output voltage signal inactive 22 V at 0 1...

Page 85: ...8 It allows to adjust the mirror movement and the laser movement to each other Therefore it is specific for the drives and mirror sizes used PFO delay default setting 4 ms Time from the rising flank o...

Page 86: ...The PFO program editor is started the selected PFO pro gram is displayed Button PFO program settings arrow Fig TE 03612 4 Select PFO program settings arrow The dialog PFO program settings appears 5 En...

Page 87: ...is loaded in the laser program editor 1 Mark the program line in which the real time start is to be activated 2 Select Change line The Edit line dialog box is displayed 3 Open the PFO real time start...

Page 88: ...certain temperatures To prevent condensation water formation on the optics and elec tronics of the focusing optics the cooling water temperature must not be set too low To determine the required cool...

Page 89: ...m the point of intersection to the dew point temperature 5 Read dew point temperature in the example 32 C The temperature of the cooling water flowing through the focus ing optics must be at least 2 C...

Page 90: ...2 52 Ambient conditions 2022 03 12 29 01 A1 CRen...

Page 91: ...1 Protective glass 3 10 LLK protective glass 3 10 Collimator protective glass 3 11 Objective protective glass 3 12 2 2 Interface for sensor module 3 13 3 Functional description 3 14 4 Technical data...

Page 92: ...refer to the data sheet of your focusing optics A laser light cable guides the laser light from the laser device to the focusing optics For information on focal length of lens and collimation please r...

Page 93: ...s possible MDE module The plasma torch is eliminated OCT module Additional equipment for seam position control Teach laser For altitude determination LED ring light Red LED lighting for image proc ess...

Page 94: ...light cable LLK is inserted into the plug receptacle and fixed with a circlip The plug receptacle holds the optical plug of the laser light cable and aligns the fiber end faces with the axis of symmet...

Page 95: ...the collimation 4 the optional observation optics 5 A mirror deflects the collimated laser beam by 90 and guides it into the casing of the focusing optics The focusing optics is fixed to a robot machi...

Page 96: ...tective glass is inserted If no protective glass is present no laser light emerges from the focusing optics The objective lens of the PFO 33 is additionally cooled due to the higher laser powers The c...

Page 97: ...cessing plane which reduces the plasma torch The plasma torch which is created during the welding process absorbs laser power For welding applications with a heavy smoke production a smoke bell can be...

Page 98: ...t the distance and the position of the focusing optics vertical to the workpiece surface If you bought the teach modules later or want to attach them to a different position these have to be adjusted...

Page 99: ...ted to the interface for observation A filter is built into the observation optics as protection against escaping laser radiation This reduces laser light by 99 9 At constantly intense laser radiation...

Page 100: ...he focusing optics is optimized for the wavelength of the working laser As a result the light spot of the pilot laser can deviate from the position of the weld point The sensors of the process diagnos...

Page 101: ...ive glass Fig 112296 The protective glass prevents contamination of the collimator lens when the plug receptacle is open The cassette holder is located between the collimator and the plug receptacle T...

Page 102: ...the objective protective glass The sig nal strength of the scattered light is used to calculate the con tamination A message is displayed on the screen of the operating PC if the contamination of the...

Page 103: ...exagon socket screws with pin During operation of the focusing optics the sensor module has to be attached to the interface or the interface has to be pro tected against laser radiation emission by an...

Page 104: ...of the workpiece 13 Laser control Interface Intelli gent Optics IIO 5 Supply cable Ethernet cable Optolink cable PFO beam course signal flow Fig 112280 Laser light is generated in the laser device an...

Page 105: ...cs via the deflection mirror 11 There it impinges in succession on two scanner mirrors 7 The scanner mirrors can be turned by motor power In accordance to their position the plane field lens 10 focuse...

Page 106: ...r Beam path in the PFO Fig WR 03001 The diameter of the focused laser beam at the smallest point waist is called focal diameter d0f Fig SG 02002 d0f focal diameter mm f Focal length of lens mm fC Foca...

Page 107: ...th of focus It is cal culated as follows Zs 2 ZR Depth of focus of a laser beam Fig 0030 15 T f Focal length of the lens mm Divergence rad f Divergence of the focused beam rad d0 Beam waist diameter m...

Page 108: ...s pro tection as usually The power density on the processing point will drop with increasing soiling This diminishes the processing quality The depth of focus is longer This allows a larger working di...

Page 109: ...of the next welding point from the PFO program and positions the scanner mir rors such that the laser beam will impinge on it The focusing optics sends a signal to the laser control as soon as the sc...

Page 110: ...4 Technical data For information on technical data refer to the data sheet and dimensional drawing of your focusing optics 3 20 Technical data 2022 03 12 29 01 A1 CRen...

Page 111: ...using optics PFO is inte grated in the TruControl 1000 program Instructions how to operate the PFO software can be found for TruControl 1000 in the software manual TruControl 1000 for PFO doc no 12 12...

Page 112: ...3 22 Software 2022 03 12 29 01 A1 CRen...

Page 113: ...ive materials 4 5 1 3 Teach module and Teach function 4 10 2 Setting the working distance using the teach modules option 4 13 2 1 Adjusting the working distance 4 13 3 Focal position 4 15 3 1 Adjustin...

Page 114: ...liary equipment for the teach function 4 22 Pilot laser 4 22 Observation optics with camera and monitor 4 23 5 4 Operating elements and indicators of the teach function 4 26 6 Adjusting the observatio...

Page 115: ...g optics must have been connected correctly to the laser device by way of the LLK All guards must be installed and ready for operation Suitable laser safety glasses must be at hand There must be enoug...

Page 116: ...esults the optical axis of the focusing optics has to be aligned exactly vertically to the proc essing plane 1 Reference surface 2 Workpiece Fig 112281 1 Align the reference surface vertically to the...

Page 117: ...ig CT 00571 pg 4 5 shows the absorption behavior of some metals depending on the wavelength Metals such as iron Fe copper Cu aluminum Al and their alloys are often machined with laser beams In additio...

Page 118: ...also be absorbed by the inner housing wall Smoke residue is created This can cause internal contamination in the optics which can absorb the laser beam and thus impair the welding result e g welding...

Page 119: ...ts the fiber core of the laser light cable in a slightly defocused or laterally offset man ner the laser light cable can be destroyed in extreme cases e g by burning If the high power of the back refl...

Page 120: ...ion in the focusing optics is avoided This prevents the back reflection from damaging the focusing optics the laser light cable or the laser Avoidance of back reflections by inclining the focusing opt...

Page 121: ...etween HCW and DPW Welding with wire Welds in which the welding seam depth is the same as the welding seam width Inclining focusing optics Do not defocus the focusing optics too much Careful position...

Page 122: ...rocessed 1 3 Teach module and Teach function If the PFO 33 is used on a robot the focusing optics can be aligned to the optional component teach module This method is especially suitable for workpiece...

Page 123: ...between the PFO and the workpiece such that the light cross of the teach module is identical to the light spot of the pilot laser 3 The focal point is now on the surface of the workpiece 2 3 4 1 1 Ca...

Page 124: ...axes tool center point coordinate system of the robot until the light ring of the pilot laser is positioned centrically on the table 2 of the teach function The optical axis of the focusing optics is...

Page 125: ...Select Teach The teach function is active 3 Select Zero point The scanner mirrors of the focusing optics are positioned such that the laser beam hits the center of the processing field 4 Open the fla...

Page 126: ...it Place the teach function in the middle of the light spot of pilot light on the workpiece Change the focusing optics position until the pilot light hits the center of the plate of the teach function...

Page 127: ...r than the reference wavelength the focusing optics must be recalibrated Conditions The optical axis of the focusing optics has to be positioned vertically to the processing plane see Aligning the foc...

Page 128: ...itor and the function wizard as described in chapter Operation 3 Select Teach The teach function is active 4 Select Zero point The scanner mirrors of the focusing optics are positioned such that the l...

Page 129: ...permanent ear damage and other unfavorable consequences to health especially upon prolonged exposure Surround the processing point with a protective cover that is sufficiently silencing Wear ear prote...

Page 130: ...arance between the focusing optics and the test sheet to the value with which you generated the small est weld point This completes the adjustment of the focal position on the sur face of the test she...

Page 131: ...Materials Allen wrench Crossjet mounting positions for PFO 33 Fig 112277 Notes The crossjet can be mounted in one of four positions The position of the crossjet must be selected such that the crossjet...

Page 132: ...2 and remove the cross jet incl the holder 3 2 Turn the crossjet 3 by 90 or 180 3 Attach the crossjet 3 to the module carrier in such a way that the mounting holes 1 are located above the drilling ho...

Page 133: ...ows you to demonstrate that the program med geometrical figure is transmitted correctly from the focusing optics onto the workpiece An online correction of the program is possible in case of deviation...

Page 134: ...ded with one of the following auxiliary devices Pilot laser Observation optics with camera and monitor Pilot laser The pilot laser is a small semi conductor laser which emits red laser light 635 nm to...

Page 135: ...ce If you use the interface without sensor module camera or sealing plug your eyes and your skin may be exposed to laser light Laser light can burn your skin Direct or scattered laser light can perman...

Page 136: ...position PFO with camera and monitor Fig 112285 The same observation accuracy as for the pilot laser see above will be achieved if the camera is sensitive in the visible range of the spectrum Blinding...

Page 137: ...k piece more easily The LED ring light is operated by means of the operator box The operator box and the LED ring light are supplied with volt age via a power connection cable and a power supply unit...

Page 138: ...trical connections see Assembly instructions LED ring light doc no 12 12 33 A53 AK 5 4 Operating elements and indicators of the teach function The teach function is described in the software manual Tr...

Page 139: ...ve the picture sharpness if necessary Condition The connected laser device has been switched off and secured against renewed switching on e g by means of a shackle padlock or The light path to the foc...

Page 140: ...all the cover and tighten the screws 6 2 Adjusting the cross hairs The cross hairs of the focusing optics have been adjusted to the center ex works Readjust the cross hairs when maladjusted Condition...

Page 141: ...the adjusting screws 3 to make adjustments in the X and Y direction 3 Tighten the Allen screws 4 The cross hairs are fixed in the center of the picture Tip The crosshairs can also be moved digitally...

Page 142: ...4 30 Adjusting the observation optics 2022 03 12 29 01 A1 CRen...

Page 143: ...5 5 2 4 Disposal 5 6 2 5 Tools and additional equipment 5 7 3 Maintenance work on the optics 5 8 3 1 Cleaning the protective glass in the lens pro tection or smoke bell 5 8 3 2 Changing the protectiv...

Page 144: ...nance 5 18 4 1 Cleaning the protective glass of the teach module 5 18 4 2 Replacing the protection for teach module 5 20 5 Crossjet 5 22 5 1 Cleaning or changing the crossjet 5 22 6 MDE nozzles 5 24 6...

Page 145: ...l Improper or incautious procedures can cause injuries or damages to property Maintenance work may be carried out by trained personnel only Any work at the electrical equipment may only be per formed...

Page 146: ...ning and changing of following parts Protective glass of the lens Protective glass of the cassette receptacle Protective glasses of the teach modules Crossjet Smoke residue crossjet smoke barrel MDE m...

Page 147: ...ts The optics cleaning set can be obtained from TRUMPF It has the material no 779603 TE 01606 Fig TE 01606 2 3 Consumables For maintenance work on the focusing optics you need the fol lowing consumabl...

Page 148: ...rom regulations applied at the place and time when these operating instructions were issued You as the oper ating company however are obliged to inform yourself about the regulations concerning waste...

Page 149: ...E nozzles and the smoke bell Polishing fleece to remove material deposits on the crossjet the MDE nozzles and the smoke bell Optics cleaning kit see Optics cleaning set pg 5 5 contains tools and consu...

Page 150: ...n The connected laser device has been switched off and secured against renewed switching on e g by means of a shackle padlock or The light path to the focusing optics is blocked PFO with protective gl...

Page 151: ...ntamination which will vaporize when the laser oper ates and which may lead to damage contaminants being burned in to the lens Note The protective glass has to be replaced if it contains burnt in dirt...

Page 152: ...our skin Avoid contact with hot surfaces Allow the focusing optics to cool down before carrying out maintenance or cleaning work Removing the lens protection Fig 112288 Preparatory work if an LED ring...

Page 153: ...detents 4 Remove the clamping ring 1 and protective glass 2 5 Clean the O ring with methanol or If the O ring is damaged replace it see Wearing parts pg 5 5 6 Place the protective glass holder with th...

Page 154: ...6 The focusing optics is ready for use 3 3 Cleaning or changing the smoke bell Molten material spatters are deposited on the smoke bell during the welding process Clean the smoke bell at regular inter...

Page 155: ...using optics to cool down before carrying out maintenance or cleaning work Removing the smoke bell Fig 112289 Note Touch neither the protective glass nor the focusing lens with the fingers 1 Loosen an...

Page 156: ...e protective funnel by means of a steel brush and polishing fleece 7 If the protective funnel cannot be cleaned completely or if it is damaged Use a new smoke bell 8 Place the protective funnel with t...

Page 157: ...he lens of the focusing optics until it contacts the socket evenly Observe the orientation to the PGM module 6 The focusing optics is ready for use 3 4 Replacing the protective glass of the smoke bell...

Page 158: ...m the TRUMPF Service Depart ment 10 Put on the smoke bell and turn until it engages The focusing optics is ready for use 3 5 Replacing the protective glass of the collimator protective glass cassette...

Page 159: ...protective glass cassette 3 Take the protective glass 3 out of the protective glass cas sette Note Do not touch the protective glass cassette with the fingers Fig CT 00493 4 Grasp the new protective g...

Page 160: ...ass of the teach module The teaching module is covered on the outside by a protective glass A protective glass prevents particles and material vapor which are produced during the welding process from...

Page 161: ...ective glass is freely accessible Note Do not touch the protective glass cassette with the fingers 2 Soak swabs or lens cleaning paper in methanol 3 Slowly wipe across the protective glass 2 or 3 unti...

Page 162: ...e 2 Key for optics for teach module Replacing the protection teach module Fig 112299 Hot surfaces on the bottom side of the focusing optics may burn your skin Avoid contact with hot surfaces Allow the...

Page 163: ...module in a polluted environment e g oil mist or heavy dust present 4 Use the key for optics to screw the new protection onto the module 5 Close the cover of the teach module 12 29 01 A1 CRen 2022 03...

Page 164: ...pends on the application and the resultant soiling The crossjet has to be changed if dirt particles cannot be removed by cleaning e g burnt in particles the crossjet is damaged Condition The connected...

Page 165: ...work 1 Unscrew the four Allen screws 2 and remove the crossjet 3 2 Remove deposits on the crossjet by means of a steel brush and polishing fleece Pay special attention to the cleanliness of the air o...

Page 166: ...nds on the applica tion and the resultant soiling The MDE nozzles have to be changed if dirt particles cannot be removed by cleaning e g burnt in particles the MDE nozzles are damaged Condition The co...

Page 167: ...1 Crossjet 3 Allen screws 4 x 2 MDE nozzle 2 x 4 Holder Fig 112293 1 Unscrew the four Allen screws 3 and remove the MVE module with holder 4 12 29 01 A1 CRen 2022 03 MDE nozzles 5 25...

Page 168: ...nozzles 2 by means of a steel brush and polishing fleece 3 If the MDE nozzles cannot be cleaned anymore or if they are damaged unscrew old MDE nozzles and screw on new MDE nozzles 4 Place the MVE modu...

Page 169: ...r of the protective cabin Note Make sure that the safety circuits of the light path in ques tion or the safety circuits of the light paths in question remain open for the duration of the maintenance w...

Page 170: ...5 28 Cooling water 2022 03 12 29 01 A1 CRen...

Page 171: ...unctions 1 EMERGENCY STOP switch 6 2 1 1 Pressing the EMERGENCY STOP button 6 2 2 Observing messages 6 3 3 Activating diagnostics 6 4 4 Informing the service department 6 5 12 29 01 A1 CRen 2022 03 Co...

Page 172: ...ch is linked to the EMERGENCY STOP circuit of the laser device All components which can be dangerous are switched off In particular no more laser light is emitted Tip Further information on the EMERGE...

Page 173: ...he permissible range a message containing information on the cause of the malfunction and its elimination is displayed on the screen The following figure shows an example Message example Fig 0260 35 S...

Page 174: ...ges are mainly intended for the service staff If necessary the service staff will instruct you by phone to read out certain values on a diagnosis page to the service employee If your laser device is p...

Page 175: ...recisely as possible Type of the laser device e g TruDisk 1000 Number of the laser device see rating plate What happened What did the screen indicate e g message number of the message What did you do...

Page 176: ...6 6 Informing the service department 2022 03 12 29 01 A1 CRen...

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