Proudly built in the USA
Owner’s Manual TC-515
Hoist, Sub-Frame,
and Flatbed
TruckCraft Corporation
Chambersburg, PA 1-800-755-3867
Copyright c 2008
www.TruckCraft.com
Page 1: ...Proudly built in the USA Owner sManualTC 515 Hoist Sub Frame and Flatbed TruckCraft Corporation Chambersburg PA 1 800 755 3867 Copyright c 2008 www TruckCraft com ...
Page 2: ...EVERYTHING TruckCraft Corporation Rev 12 9 08 I5 04953 Table of Contents Preface 1 Ordering Repair Parts 1 Safety Information 2 Mounting Instructions 3 Maintenance 6 Parts List 7 Warranty 9 This hoist is designed for use on single axle trucks with a cab to axle CA dimension of 56 inches It is designed to be used in conjunction with the TruckCraft 100 long flatbed ...
Page 3: ...needed are required The hoist assembly serial number is located on the front rub rail drivers side of the deck On units without a deck the serial number will be on the drivers side subframe long sill near the decal The pump serial number is located on the top of the valve block Hoist Serial Number ___________________________ Pump Serial Number ___________________________ Date of Purchase _________...
Page 4: ...k in a raised position Store the remote control in a location that assures that no object can come in contact with the raise button unintentionally Before raising the dumper check for adequate overhead clearance Be alert for overhead electrical wires Always ensure that the red warning light is off indicating that the deck is all the way down before operating the truck Regularly check and tighten a...
Page 5: ...plied to the truck frame approximately in the areas shown in figure 4 If possible the cross members should align with the holes in the subframe However additional holes can be drilled in the sub frame as required The front mount should be located as close as possible to the hoist cylinder mount on the subframe see Detail A 1 Set the assembly on top of the frame cross members and position it a mini...
Page 6: ...carefully raise the bed Do not reach under or place any body parts under the bed Raise the bed up about half way to about 30 degrees from horizontal Rotate the safety prop counterclockwise until it rests on the angle stop on the hoist see figure 6 Carefully lower the hoist until the cross shaft of the hoist rests on the prop Do not power down the hoist after the shaft rests on the prop With the pr...
Page 7: ...the hydraulic reservoir Use the sche matic shown in figure 8 to con nect the wiring Note Wire not supplied by TruckCraft 9 Place the two decals A4 04684 and A4 04685 inside the cab on the dash in an easy to read loca tion 10 Connect the marker light wiring harness to the truck wiring 11 Push the remote control up button Raise the hoist high enough to drop the safety prop back into its storage posi...
Page 8: ...d replace with clean oil Use automatic transmission fluid only 2 Depending on frequency of use apply grease to all rotating parts at nine grease zerks 3 Check to make sure that the bed up warning light illuminates when the bed begins to raise Adjust switch or replace bulb as required 4 Depending on frequency of use check all bolts for proper tightness and torque ...
Page 9: ... 04684 3 Decal Danger Crush Hazard 0 096 lbm 10 A4 04685 2 Decal Caution Safety Prop 0 129 lbm 11 B3 01288 2 Hinge Pin Weldment 6 134 lbm 12 B4 04077 2 Medium LOGO Plastic 0 000 lbm 13 B4 04135 2 Hyd Ftg Elbow 90 0 273 lbm 14 C3 04574 A 1 Prop Weldment 7 539 lbm 15 D3 04734 1 Hoist Weldment 197 410 lbm 16 D3 04773 B 2 Pin Weldment Deck Mount 11 569 lbm 17 D3 04775 1 Flatbead w 6 stringers TC 515 3...
Page 10: ...end of cylinder and to C1 hoist raise port on pump 14 1 38 1 4 2 Fuse Pilot Hot Wire From Truck Electrical System Dash Dump Switch Ground Wiring Diagram Dump Bed Raised Lamp Lamp Connecting wiring by installer I I SECTION I I Adjust lock nuts to open switch contacts when deck begins to rise off subframe 1 1 25 2 16 2 Deck not shown on this view for clarity 22 2 27 9 35 18 35 18 The frame mount ang...
Page 11: ...D TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP PROVIDED MANUFACTURER IS NOTIFIED OF SUCH DEFECT OR DEFECTS WITHIN THE TWO YEAR WARRANTY PERIOD AND GIVEN A REASONABLE TIME TO CORRECT THE DEFECT DEFECTS FOLLOWING OPERATION BEYOND RATED CAPACITY OR THE IMPROPER USE OR APPLICATION OF ANY PRODUCTS SHALL NOT BE CONSIDERED DEFECTS WITHIN THE SCOPE OF THE FOREGOING WARRANTY NO CLAIMS FOR LABOR SHALL BE CONS...
