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RB48 Owners Manual

Assembly, Drive Unit

PART NUMBER: RS2410
REVISION: C

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4

2

3

PARTS LIST

DESCRIPTION

PART NUMBER

QTY

ITEM

ASSEMBLY, ENGINE MOUNT, GX200

R9427

1

1

DRAIN HOSE - HONDA ENGINE GX200

RS2155

1

2

ASSEMBLY, HYDRAULIC DRIVE

RS2418

1

3

ASSEMBLY, DRIVE COUPLING

RS2419

1

4

PART NUMBER: RS2410
REVISION: C
DATE: 02/10/2020
BY: SP

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Summary of Contents for RB48

Page 1: ...1 www truturf com RB48 Owners Manual OWNERS MANUAL RB48 GOLF GREENS ROLLER Results through design not weight Roller shown has optional upgrades installed ...

Page 2: ... 3 Warranty 5 Assembly 8 Pre Operation Checklist 12 Standard Operation Procedures 13 Points To Remember 15 Maintenance Schedule 16 Maintenance 17 Safety Instructional Decals 19 Operating Positions 20 Components 21 Separate Engine Owners Manual can be downloaded from www truturf com Table of Contents ...

Page 3: ...e with the RB48 Golf Green Roller It is intended as a guide and supplemental updates to the manual may take place at a future date without prior notice For the latest information visit www truturf com This machine is engineered to be simple to operate and easy to maintain If you have any questions or concerns that this manual does not address please feel free to contact your distributor or email s...

Page 4: ... 0 15kph Steering Joystick Light load directly connected to smoothing heads Vibration Reduced through engine isolation mounts Seat Premium UV protected with adjustable arm rests Trailer Integrated heavyduty Quick easytransitionfromtransport torollingposition Ground Pressure Footprint 3 7 psi 25 5 kPa Rolling Width Swath 70 1778mm Smoothing Heads 3 x 24 610mm Tri Heads Weight Operating 802lb 365kg ...

Page 5: ...nufacturers manual as supplied Never permit inexperienced operators to use the machine This machine requires certain knowledge and expertise to operate it you must be a trained person to use this machine Unskilled persons can harm themselves and others if they operate this machine When transporting the roller or carrying out main tenance make sure the trailer lock down mech anism is secured by the...

Page 6: ...come entan gled on a rotating shaft serious bodily injury could occur Always stop engine before opening safety cover Never ride on the machine when machine is being towed Operator remember it is your responsibility to be aware of your surroundings To avoid accidents think safe and operate safe ...

Page 7: ...antable condition exists If you need help locating a Products Distributor or Authorized Dealer or if you have questions regarding your warranty rights or responsibilities you may contact us at Tru Turf Service Department Tru Turf Pty Ltd 6 8 Technology Drive Arundel Qld 4214 Australia E mail spareparts truturf com Owner Responsibilities As the Product owner you are responsible for required mainten...

Page 8: ...additives etc Normal noise vibration wear and tear and deterioration Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces or scratched decals Specific component parts supplied to Tru Turf by OEM suppliers are covered by that supplier s Warranty These parts and components include but are not limited to Eaton Transmissions Honda Engines Se...

Page 9: ...se General Conditions Repair by an Authorized Tru Turf Distributor or Dealer is your sole remedy under this warranty Tru Turf is not liable for indirect incidental or consequential damages in connection with the use of the Tru Turf Products covered by this warranty including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non use pending...

Page 10: ... distributor agent or spareparts truturf com QTY Description 1 Operation Maintenance and Parts Manual Online 1 Machine Frame Body 1 Drivers Seat 2 Armrests 4 5 16 x 3 4 UNC Bolts 2 Tires mounted on Wheel Rim 1 Steering Joystick 1 Dampener Strut attached to main body end 1 Left side Trailer Arm 1 Right side Trailer Arm 2 30mm External Circlips 1 Drawbar Coupling Assembly 2 3 8 x 11 2 UNF ZP Bolts 2...

Page 11: ...rt axle 30mm in diameter 1 1 4 which extends out on the left side of the machine remove the circlip from the support axle Grease the machined portion Slide the left hand side trailer arm onto the axle replace the circlip ensuring the circlip is located in the groove correctly Step 4 Attaching dampener strut and right hand trailer arm Locate the trailer arm support axle 30mm in diameter 1 1 4 which...

Page 12: ...re approximately 18 24psi Do not exceed this pressure The tires act as the suspension hence the low P S I Remove wheel nuts from both hubs slide wheels onto hub with air valves facing outwards Replace wheel nuts and tighten securely Ensure the taper on the nuts mate into the wheel tapers correctly Step 7 Correct dampener strut operation When the roller is in the trailing position 1 Carefully hold ...

Page 13: ... the operator with the wheels oﬀ the ground The trailer arms will remain in this position whilst rolling the greens Step 8 Lubricate smoothing head pivot bearings There is a grease nipple or zirk located on the 3 smoothing head centre ball joint swivels Apply grease to lubricate fittings Assembly Procedure ...

Page 14: ... trailing the roller Check and tighten grub screws fitted to the end bearing lock rings on the rubber coated drive roller and the spiker shaft bearings if fitted pivot bearings on each smoothing head Grease lightly bearings fitted to drive roller spiker shaft if fitted and Smoothing Head pivot bearings Replace plastic caps if missing Oil rod ends sparingly Check tire pressure for proper operating ...

Page 15: ...roduced on the surface 6 It is recommended that you place the smoothing head rollers on the high side of the green when rolling This increases the weight onto the rubber drive roller and creates better traction it also reduces slipping or spinning of the drive roller on the green depending also on the operators ability 7 The correct procedure for rolling the green is a Select the correct direction...

Page 16: ...oller tires and body 9 When using the pin hitch style draw bar the following 3 points must be adhered to a Ensure that the hole size in the tow hitch fitted to the prime mover is at least 3 8 10mm larger in diameter than the pin size fitted on the roller draw bar hitch b When towing forwards or reversing be sure that the roller is not put into a jack knifed position if it is then damage to the pin...

Page 17: ...er straight look well ahead Use 1 2 throttle until you are proficient at operating the roller Once you choose your rolling line hold the joystick steady correcting direction gently as required Move the steering joystick a little at a time to change direction excessive movement of the joystick makes it diﬃcult to maintain a straight line Roll in straight lines Move oﬀ the green when rolling is comp...

Page 18: ...scription Pre Delivery Pre Operating Monthly 12 Monthly Check tires max 18 psi Check smoothing roller bearing Check drive roller bearings Check for loose nuts and bolts Renew smoothing roller bearings Renew drive roller bearings Replace trailer strut as required ...

Page 19: ...ent Schedule See chart on page 16 Note Areas indicated with a need to be changed when defective or as required This may be before the recommended replacement schedule Please replace all parts as necessary Storing It is important to store this roller in the towing position This ensures the trailer strut is in the closed position protecting the shaft from corrosion then failure and also the weight i...

Page 20: ...gs If bearings are faulty a Remove the complete smoothing head unit assembly from the machine undo the four swivel mount bolts on the upper body and disconnect the steering rod wheel the roller away until the total head assembly is exposed to work on b Remove roller shaft bolts from end plates remove rollers from the heads c Fit new bearings replace rollers into the heads lubricate shaft bolts wit...

Page 21: ...ty decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing R9483 Machine ID Plate Note This is not a spare part and will come attached from manufacturer R6057 Tru Turf Logo Decal ...

Page 22: ...20 www truturf com RB48 Owners Manual Operating Positions Towing position Rolling position ...

Page 23: ...6 R5078 2 3 8 X 30 WOODRUFF KEY R5087 1 4 3 8 X 1 1 4 FLAT WASHER ZP R8049 1 5 3 8 SPRING WASHER ZP R8052 1 6 7 16 UNF NYLOC NUT ZP R8057 4 7 3 8 UNF X 3 4 BOLT ZP R8066 1 8 7 16 UNF X 1 1 2 BOLT ZP R8172 4 9 M8 X 16 GRUB SCREW CUP POINT BLK R8208 2 10 M6 X 6 GRUB SCREW CUP POINT BLK R8312 4 11 MACHINING DISC BRAKE R9503 1 12 MACHINING DRIVE ROLLER COMPACT R9504 1 13 1 4 X 3 4 WOODRUFF KEY R9508 1...

Page 24: ...ON PART NUMBER QTY ITEM NUT HEX NYLOC ZP 1 2 UNC R8060 1 1 WASHER FLAT ZP 1 2 R8503 1 2 BEARING 5205 2RS R8671 1 3 CIRCLIP INTERNAL D1300 50 R8728 1 4 WELDMENT STEERING BOSS BRACKET R8978 1 5 PIN STEERING BOSS R8981 1 6 WELDMENT PIVOT ARM R8982 1 7 BOLT HEX HD 1 2 X 2 75 UNC R9452 1 8 PART NUMBER R8977 REVISION E DATE 02 10 2020 BY SP ...

Page 25: ...1 3 3 8 UNF X 1 BOLT ZP R8067 3 4 1 2 UNF NYLOC NUT ZP R8101 1 5 3 8 UNF X 1 FLAT HEAD SOCKET SCREW ZP R8158 3 6 ROD SCRAPER 3 16 Dia R8201 2 7 SMOOTHING ROLLER COMPLETE ASSY R8217 2 8 WASHER MOULDED RUBBER DAMPNER R8225 1 9 NUT HEX NYLOC SS 3 16 UNF R8250 3 10 SCRAPER SMOOTHING ROLLER R9457 1 11 SMOOTHING ROLLER LONG COMPLETE ASSY RS2050 1 12 SPACER STEERING HEAD ARM RS2182 1 13 WELDMENT SMOOTH H...

Page 26: ... FLAT WASHER ZP R8048 4 2 3 8 UNF NYLOC NUT ZP R8055 12 3 3 8 UNF X 1 1 4 SET SCREW ZP R8069 8 4 3 8 UNF X 1 1 2 SET SCREW ZP R8070 4 5 CAP SHS END PLASTIC BLACK 1 5 SQ RS2059 2 6 ASSEMBLY TIE ROD ASSY 1 2 UNF RS2060 1 7 ASSEMBLY SMOOTHING HEAD FRONT RS2431 1 8 ASSEMBLY SMOOTHING HEAD REAR RS2432 1 9 WELDMENT PIVOT BEAM RS2438 1 10 ASSEMBLY STEERING ROD 1 2 UNF RS2444 1 11 PART NUMBER RS2430 REVIS...

Page 27: ... 2 3 8 UNF X 3 4 BOLT ZP R8066 1 3 3 8 UNF X 1 BOLT ZP R8067 3 4 3 8 UNF X 1 FLAT HEAD SOCKET SCREW ZP R8158 3 5 ROD SCRAPER 3 16 Dia R8201 2 6 SMOOTHING ROLLER COMPLETE ASSY R8217 2 7 WASHER MOULDED RUBBER DAMPNER R8225 1 8 NUT HEX NYLOC SS 3 16 UNF R8250 3 9 SCRAPER SMOOTHING ROLLER R9457 1 10 SMOOTHING ROLLER LONG COMPLETE ASSY RS2050 1 11 WELDMENT SMOOTH HEAD REAR RS2434 1 12 PART NUMBER RS243...

Page 28: ...8352 1 3 TUBE TIE ROD STEERING RS2445 1 4 ROD THREADED 1 2 UNF RS2446 1 5 2 1 3 5 4 1 2 1 3 2 4 5 2 2 3 1 RS2060 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM 1 2 UNF NYLOC NUT ZP R8101 2 1 NUT HEX ZP 1 2 UNF R8284 3 2 LINK ROD END 1 2 UNF x 137 CRS R8287 2 3 ROD THREADED BROOKER 1 2 UNF RS2090 1 4 TUBE TIE ROD STEER SMOOTHING HEADS RS2091 1 5 PART NUMBER RS2060 REVISION B DATE 11 02 2021 BY SP ...

Page 29: ... IT DANGEROUS WHEN TOWING OR RAISING LOWERING THE TRAILER 9 4 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM BUSH FLANGED E7007 2 1 GAS STRUT ASSY R5210 1 2 M2 5 x 20 SPLIT PIN ZP R8036 1 3 M10 X 40 BOLT ZP R8038 1 4 3 8 X 3 4 FLAT WASHER ZP R8048 5 5 3 8 UNF NYLOC NUT ZP R8055 2 6 BOLT HEX ZP 3 8 UNF x 2 5 LG R8072 2 7 CIRCLIP EXT BLK 30mm R8082 2 8 M10 NUT ZP R8088 1 9 TRAILER ARM LH ASSY R9018 1 1...

Page 30: ... R5149 1 2 M8 NUT ZP R8043 4 3 3 8 X 3 4 FLAT WASHER ZP R8048 4 4 5 16 SPRING WASHER ZP R8051 12 5 5 16 UNF X 1 1 2 BOLT ZP R8065 4 6 M8 X 16 SET SCREW ZP R8083 4 7 1 4 X 9 16 X 1 16 FLAT WASHER ZP R8200 4 8 ENGINE HONDA GX200 2 1 REDUCTION R9001 1 9 J CLIP VINYL 5 16 X 9 32 R9155 1 10 DOUBLE TUBE CLAMP 5 16 X 13 32 X 11 16 R9156 1 11 SHIM ADJUSTING ENGINE MOUNT T39072 4 12 PART NUMBER R9427 REVIS...

Page 31: ...R ZP R8045 2 10 5 16 X 1 FLAT WASHER ZP R8047 4 11 3 8 X 3 4 FLAT WASHER ZP R8048 7 12 1 4 SPRING WASHER ZP R8050 1 13 3 8 SPRING WASHER ZP R8052 4 14 3 8 UNF NYLOC NUT ZP R8055 5 15 1 4 UNC X 1 SET SCREW ZP R8059 1 16 1 2 UNC NYLOC NUT ZP R8060 1 17 3 8 UNF X 1 1 4 SET SCREW ZP R8069 4 18 3 8 UNF X 1 1 2 SET SCREW ZP R8070 1 19 3 8 UNF X 3 BOLT ZP R8073 4 20 1 4 UNC X 3 4 SET SCREW ZP R8118 1 21 ...

Page 32: ...T DESCRIPTION PART NUMBER QTY ITEM CHAIN TENSION GUIDE EL510 1 1 BUSH BRONZE CHAIN TENSIONER ARMS R5099 1 2 ARM CHAIN TENSION WELDED ASSY R5132 1 3 3 8 X 3 4 FLAT WASHER ZP R8048 2 4 3 8 UNF NYLOC NUT ZP R8055 1 5 PIN ROLL SPRING ZP M5 x 24 LG R8293 2 6 PART NUMBER R5251_1 REVISION B DATE BY SP ...

Page 33: ...CRIPTION PART NUMBER QTY ITEM CHAIN TENSION GUIDE EL510 1 1 BUSH BRONZE CHAIN TENSIONER ARMS R5099 1 2 ARM CHAIN TENSION WELDED ASSY R5132 1 3 3 8 X 3 4 FLAT WASHER ZP R8048 2 4 3 8 UNF NYLOC NUT ZP R8055 1 5 PIN ROLL SPRING ZP M5 x 24 LG R8293 2 6 PART NUMBER R5251 REVISION B DATE 28 12 2020 BY SP ...

Page 34: ... R8134 8 23 1 4 UNF X 3 4 SET SCREW ZP R8137 2 24 M8 X 25 SOCKET NUT ZP R8171 2 25 3 8 UNF X 2 3 4 BOLT ZP R8190 1 26 M8 NYLOC NUT ZP R8256 2 27 DECAL WARNING DO NOT OPERATE WITHOUT STRUT R8452 1 28 RUBBER LATCH R8922 1 29 PIN AND COTTER R8923 1 30 DECAL PINCH POINT FINGERS R9086 1 31 DECAL PINCH POINT FEET R9087 2 32 WELDMENT DECK R9451 1 33 ASSEMBLY FOOT PEDAL R9453 1 34 ASSEMBLY DRIVE ROLLER CO...

Page 35: ...RS2410 REVISION C 1 4 2 3 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM ASSEMBLY ENGINE MOUNT GX200 R9427 1 1 DRAIN HOSE HONDA ENGINE GX200 RS2155 1 2 ASSEMBLY HYDRAULIC DRIVE RS2418 1 3 ASSEMBLY DRIVE COUPLING RS2419 1 4 PART NUMBER RS2410 REVISION C DATE 02 10 2020 BY SP ...

Page 36: ...JIC SWIVEL 1 2 JIC F M R5234 1 8 HOUSING FILTER TRANSMISSION OIL TANK R8013 1 9 5 16 X 3 4 FLAT WASHER ZP R8046 4 10 1 4 SPRING WASHER ZP R8050 2 11 5 16 SPRING WASHER ZP R8051 4 12 BOLT HEX ZP 1 4 UNC x 3 4 LG R8118 2 13 5 16 UNF X 3 4 SET SCREW ZP R8177 4 14 1 4 X 9 16 X 1 16 FLAT WASHER ZP R8200 2 15 TUBE TANK OUT PUMP IN R8869 1 16 TUBE PUMP OUT FILTER IN R8870 1 17 TUBE FILTER OUT DRIVE IN R8...

Page 37: ...UPLING RUBBER ASSY R5031 1 1 EATON P N 106016 000 Fan R5033 1 2 COUPLING WELDED ASSY EATON TRANS R5139 1 3 ENGINE DRIVE COUPLING WELDED ASSY HONDA R5140 1 4 KEY SQ HONDA ENGINE R5195 1 5 5 16 UNF NYLOC NUT ZP R8054 4 6 5 16 UNF X 1 1 2 BOLT ZP R8065 4 7 5 16 UNF X 5 16 GRUB SCREW BLK R8079 2 8 6 6 RIVET ALUMINIUM R8134 2 9 PART NUMBER RS2419 REVISION A DATE 28 12 2020 BY SP ...

Page 38: ...OP UNDER BODY R6013 1 3 3 8 X 3 4 FLAT WASHER ZP R8048 2 4 5 16 SPRING WASHER ZP R8051 4 5 3 8 SPRING WASHER ZP R8052 3 6 3 8 UNF NYLOC NUT ZP R8055 2 7 3 8 UNF X 1 BOLT ZP R8067 5 8 M8 NYLOC NUT ZP R8256 1 9 MISCO SEAT ALL PVC WITH ARMS MSC R8365 1 10 5 16 UNC X 1 BOLT ZP R8484 4 11 4 8 RIVET ALUMINIUM R8497 2 12 WELDMENT SEAT FRAME R9484 1 13 WELDMENT SEAT BASE R9485 1 14 PART NUMBER R9450 REVIS...

Page 39: ...G EXTENSION ZP Ø1 2 x18g x5 LG R5049 1 2 1 8 X 5 8 WOODRUFF KEY R5156 1 3 JOYSTICK SHAFT WELDED ASSY R6009 1 4 WELDMENT JOYSTICK COMPACT R6056 1 5 BALL BEARING S6304 2RS SS R8018 2 6 3 8 UNF NYLOC NUT ZP R8055 2 7 1 2 UNC NYLOC NUT ZP R8060 1 8 3 8 UNF X 1 1 2 SET SCREW ZP R8070 2 9 1 2 UNF NYLOC NUT ZP R8101 1 10 WELDMENT STEERING ARM RS2451 1 11 PART NUMBER RS2450 REVISION B DATE 11 02 2021 BY S...

Page 40: ...EDAL R5012 2 1 ROD UNIT TRANSMISSION YOKE ASSY R5046 1 2 BUSH ACETYL 27 Dia x 32 LG R5075 2 3 1 8 X 5 8 WOODRUFF KEY R5156 1 4 WELDMENT FOOT PEDAL R8001 1 5 3 8 UNF NYLOC NUT ZP R8055 1 6 1 2 UNC NYLOC NUT ZP R8060 1 7 3 8 UNF X 1 1 4 SET SCREW ZP R8069 1 8 WELDMENT FOOT PEDAL ARM R9462 1 9 PART NUMBER R9453 REVISION A DATE 11 08 2021 BY SP ...

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