Troy-Bilt 5210R Owner'S/Operator'S Manual Download | Manualshive

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Summary of Contents for 5210R

Page 1: ...SNOWTHROWER Model 5210R I Z ce E II III a o II III Z Safety Assembly Controls Operation Maintenance ...

Page 2: ...IGNITION KEYSWITCH WHEEL DRIVE CONTROL LEVER DISCHARGE CHUTE CONTROL CRANK il DEFLECTOR CHUTE CAP DEFLECTOR CHUTE t CHUTE GUARD ADJUSTABLE SCRAPER BLADE IMPELLER INSIDE HOUSING SKID SHOE AUGER DRIVE CONTROL LEVER SHIFT HANDLE AUGER ...

Page 3: ...coil Starter 13 Fuel Shutoff Valve 13 120V Electric Starter Optional 13 Page SECTION 4 Operation 14 Pre Start Checklist 14 Starting 14 Stopping 16 Moving the Snowthrower in Reverse 16 Changing Speeds 17 Snowthrowing Tips 17 SECTION 5 Engine and Snowthrower Maintenance 19 Engine Maintenance 19 Checking Engine Oil Level and Adding Oil to Engine 19 Changing the Engine Oil 19 Engine Ignition System 20...

Page 4: ...3 Snow Thrower and Engine Controls and Section 4 Operation Make sure that you know how to safely operate the snowthrower If you lend the snowthrower to another person be sure he or she reads understands and follows the safety and operating instructions given in this Manual Of course if you should have any questions about your snowthrower we are never farther away than your telephone Our telephone ...

Page 5: ...00 387 3351 Mississauga Ontario L4W 2P5 From western Canada the Maritime Provinces Toll free 1 800 387 3316 When you contact the factory or local servicing dealer for parts or service information please provide the following information Snowthrower Serial Number See Figure at right _ Snowthrower Model Number _ Date of Delivery _ Engine Manufacturer _ Engine Modell Serial Number _ For the location ...

Page 6: ...yes from objects that may be thrown from the machine 9 Check the engine oil level before starting the engine 10 Check the gas level in the gas tank before start ing the engine Don t fill the gas tank when the 4 snowthrower is indoors or when the engine is running or hot Allow the engine to cool for sev eral minutes before filling the gas tank Use an approved fuel container Use a funnel or spout to...

Page 7: ...eep slopes 10 Never operate the snowthrower without proper guards plates or other safety protective devices in place SAFETY 11 Never operate the snowthrower near buildings glass enclosures automobiles window wells drop offs etc without proper adjustment of the snow discharge angle and direction Keep chil dren and pets away 12 Do not overload the snowthrower capacity by attempting to clear snow at ...

Page 8: ...ant details if the snowthrower is to be stored for an extended period 5 Maintain or replace safety and instructional labels as necessary See the Snowthrower Parts Catalog for location of labels 6 6 Run the snowthrower a few minutes after you ve finished throwing snow to prevent freeze up of the auger Brush off snow build up on the snowthrower 7 Remember the end of the winter is a good time to insp...

Page 9: ...e you begin assembly read this Section all the way through to familiarize yourself with the assembly steps Then gather the tools you ll need Compare the parts you received in the shipping carton with the list below to make sure you received everything If you are missing any parts please con tact your local servicing dealer or call the factory for replacements Your shipping carton should contain 1 ...

Page 10: ...oles 4 Repeat the previous two steps for the right side of the lower handlebars 5 Evenly tighten all four screws 6 Use the two 7 16 inch wrenches to check the four handlebar control panel mounting screws Figure 2 1 Item CC for tightness Step 2 Connect the Ignition Ground Wires 1 Run the black ignition ground wire down the left hand handlebar tube as shown in Figure 2 1 and 2 2 Item B 2 Plug the co...

Page 11: ...wheel drive cable EASY ASSEMBLY 4 Attach the cable brackets to the lower inner side of the handlebar tubes as follows A Remove a 114 20 x 3 4 screw from the inside bottom of the handlebar and insert it into one of the cable brackets Figure 2 2 Item AA B Place the legs of the bracket and screw on the lower inside of the handlebar tube See Figure 2 2 Use a 3 8 inch wrench to securely tighten the scr...

Page 12: ...ding oil when it reaches the F mark on the dipstick Step 7 Check the n ansmission Gear Oil Level Although we filled your snowthrower s transmission with the correct SAE 90 weight gear oil at the factory be sure to double check the gear oil s level Please refer to Lubrication on Page 20 of this Manual for instructions Step 8 Attach the drift slicers to the snowthrower s auger housing Use four 5 16 ...

Page 13: ...lip of the handlebar control panel Turning the discharge chute control crank clock wise will turn the discharge chute to the right Turning the discharge chute control crank counterclockwise will turn the discharge chute to the left It will take approximately 8 2 turns of the discharge chute con trol crank to move the discharge chute from full left to full right When throwing snow turn the discharg...

Page 14: ...r housing It is attached to the auger hous ing by 5 bolts and nuts The scraper blade is adjusta ble for height and is replaceable in case it becomes worn out or damaged Since the scraper blade will contact the ground it will gradually wear and will be subject to damage At the beginning and end of each season check the scraper blade for excessive wear and damage You can adjust the scraper blade by ...

Page 15: ...er slowly pull the recoil starter s black plastic handle until you feel some resistance from engine compression Look behind you to make sure there are no obstacles in the way and then rapidly pull the handle Allow the rope to slowly be pulled back into the recoil starter mechanism Repeat as necessary until the engine starts Fuel Shutoff Valve Figure 3 6 The fuel shutoff valve is located beneath th...

Page 16: ...d auger impeller housing spray these areas with a silicone spray Starting 1 Fill the snowthrower s gas tank as follows Snowthrower viewed upside down Figure 4 1 Figure 4 2 A DANGER Gasoline is highly flammable and its vapors are explosive 14 Never fill gas tank when engine is running or still hot from operation Allow engine and muf fler to cool at least 2 minutes before refueling Do not allow open...

Page 17: ...gas tank B Insert a clean funnel into the gas tank or use a fuel container that has a flexible pour spout C Pour the gas into the tank Don t fill the tank all the way Leave approximately 1f4 inch of air space between the top of the fuel and the bottom of the gas tank s filler neck D Wipe up any spilled gas Securely reinstall the gas tank cap 2 Move the shift handle Figure 3 3 Item D to its Neutral...

Page 18: ...the way out 3 4 times the unusual sound made by the starter rope won t harm the engine or the starter For 120V electric start engines A Connect electrical cord to switchbox then to a 120V wall outlet B While engine is running push the starter button and spin the engine s starter for several seconds the unusual sound made by the spinning starter won t harm the engine or starter C Disconnect the ele...

Page 19: ... the snowthrower stop Then move the shift handle to the desired speed and re engage the Wheel Drive Lever around at the end of each pass you ll have to gradu ally crank the discharge chute so that it always throws the snow away from the area where no snow can be thrown As you turn rotate the discharge chute so that snow is always thrown in this direction Snow is not thrown to this side c BEGIN L _...

Page 20: ... Shut the engine off disconnect the spark plug wire and prevent it from touching the spark plug Then use a long stick at least 3 feet long to unclog thses areas For best results remove snow as soon as possible after it falls 18 Always slightly overlap each pass to make sure that all snow is removed If possible always try to throw snow downwind If you try to throw snow upwind it could be blown back...

Page 21: ...AINTENANCE SECTION 5 ENGINE AND SNOWTHROWER MAINTENANCE Before each use check the engine oil level Also while using the snowthrower stop the engine and check its oil level every five hours of operation To check the engine oil level 1 Shut the engine off 2 Unscrew the dipstick Figure 5 1 Item A Use a clean cloth to wipe the dipstick 3 Re insert the dipstick into the oil fill tube Firmly screw the d...

Page 22: ...cedure SNOWTHROWER MAINTENANCE Lubrication Refer to Figure 5 4 and the numbered items follow ing it to determine which areas on your snowthrower should be lubricated At the beginning and end of each snow throwing season be sure to lubricate the snow thrower as recommended This will help prevent any corrosion at 20 friction points during the off season It will also ensure that the snowthrower will ...

Page 23: ... Re tighten the idler stop nut when you have the 318 inch gap 4 Check the tension on the wheel drive cable It should just be taut when the Wheel Drive Lever is not engaged If it is slack or too taut adjust the cable tension at the adjustment section Figure 5 6 Item K 5 Make sure that the spark plug wire is discon nected and not touching the spark plug Pull the recoil starter rope while watching th...

Page 24: ... guides that is below the transmission pulley so that its leg is 1 16 inch away from the outer surface of the wheel drive belt Hold the belt guide in this position and 22 tighten the bolt that holds the belt guide in place Repeat this step for the remaining belt guide 4 Retighten bolt that attaches belt guide Figure 5 8 Item S to engine 5 Move the rear half of the snowthrower close to the front ha...

Page 25: ...uger drive pulley Figure 5 8 Item Q You may have to loosen the bolt that secures the belt guide Figure 5 9 Item S to the back of the engine and move the belt guide out of the way 6 Loosen the two belt guides that are located on the back of the auger housing below the auger drive pulley Rotate the belt guides out of the way 7 Take the old auger drive belt off the engine pulley and auger drive pulle...

Page 26: ...s Clean all snow slush and 1 ice off snowthrower Change engine oil 1 1 Check tire pressure 1 Check auger gear box oil level Add SAE 90 gear oil 1 as required Check and clean engine cowling air screen on 1 engine Check both belts for wear 1 Check clean and re gap or simply replace 1 spark plug Apply a light coating of multipurpose grease to 1 axle shaft bearing Apply a light coating of oil 1 to dri...

Page 27: ... idle Attempt to start engine this should burn up excess gas in carburetor Then proceed with normal starting procedure Fuel shutoff valve closed Open fuel shutoff valve Engine is difficult Incorrect Choke Knob setting Reposition Choke Knob to start Engine Control Lever is in Move Engine Control Lever to incorrect position its FAST position Fuel shutoff valve closed Open fuel shutoff valve Engine n...

Page 28: ... s on Replace bolt s auger drive shaft s Broken idler spring Replace spring at lower end of cable Broken cable Replace cable Belt guide s adjusted Belt guides should be 1 16 inch incorrectly away from belt Broken square key or loose Replace key and retighten setscrew on auger drive pulley setscrew Broken woodruff key and Replace woodruff key and roll pin on transmission roll pin input shaft Auger ...

Page 29: ...ce spring on end of cable Broken square key or loose Replace key retighten setscrew on wheel drive pulley setscrew Broken wheel drive chain Replace chain Broken woodruff key and or Replace woodruff key and loose setscrew on wheel tighten setscrew drive pulley s Wheels turn when Wheel Too much tension on wheel Cable should just be taut when Drive Lever is not drive cable Wheel Drive Lever is not en...

Page 30: ...ing cleared Scraper blade adjusted Readjust scraper blade so that incorrectly it is 1 8 inch above the surface being cleared Snowthrower makes Skid shoes not set at equal Readjust skid shoes to an equal sloping cut in snow height height Scraper blade is incorrectly Re Ievel scraper blade adjusted Electric start motor Electrical cord not plugged in Plug electrical cord into outlet won t crank engin...

Page 31: ...L SAE 90W gear oiI OPTIONAL EQUIPMENT Electric Start Kit 120 Volt Tire chains Engine Single Cylinder Tecumseh 5 horsepower Oil recommendations Use a high quality 4 cycle engine oil rated SD SE or SF Viscosities Below 0 F SAE Ow30 or SAE 10W diluted with 10 kerosene Between 0 32 F SAE 5W30 or SAE 10W Above 32 F SAE 30 or SAE 10W30 Fuel recommendations Use a fresh clean unleaded regular gasoline Do ...

Page 32: ...ental or consequential damages or expense of any kind including but not limited to cost of equipment rental Any implied warranties including but not limited to any implied warranty of merchantibility or fitness for a particular purpose are limited in duration to the warranty period specified above To obtain warranty service write to Troy Bilt Manufacturing Company I02nd Street 9th Avenue Troy NY 1...

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