Tronair 06-5009C Series Operation & Service Manual Download Page 5

Model:  06-5009CSeries 

(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1) 

Fluid Service Unit 

 

04/2020 | Rev. 22 

Page | 2 

 

3.0 

PREPARATIONS FOR USE 

The unit is shipped fully assembled, and only the following steps are required to make it operational 

NOTE: Apply appropriate fluid label to top of reservoir near fill opening. 

 

CAUTION! 

Only use the type of fluid for which the unit is designed. Using other fluids will cause contamination and 
seal deterioration. 

 
1.  Remove the fill cap and fill reservoir 
 

4.0 

TRAINING 

4.1 

TRAINING REQUIREMENTS 

The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit. 
 
4.2 

TRAINING PROGRAM 

The employer provided operator training program should cover safety procedures concerning use of the unit in and around the 
intended aircraft at the intended aircraft servicing location. 
 
4.3 

OPERATOR TRAINING 

The operator training should provide the required training for safe operation of the unit. 

NOTE:  Maintenance and Trouble Shooting are to be performed by a skilled and trained technician. 

 

5.0 

OPERATING INSTRUCTIONS 

CAUTION! 

Do not use this unit on closed hydraulic systems. 

 
To use your Fluid Service Unit, follow the steps below: 
1.  Open ball valve on hose end to deflate pressure from vessel. 
2.  Close ball valve on hose end. 
3.  Fill vessel with proper hydraulic fluid. 
4.  Attach air supply hose to air valve. 
5.  Pressurize vessel to 85 psig (6 bar) maximum and remove air supply hose from air valve. 
6.  Transfer hydraulic fluid by opening needle valve on hose end. 
 

6.0 

MAINTENANCE 

6.1 

FILTER 

The filter is of a non-bypass design. This means that if the filter becomes clogged, no fluid will pass to the aircraft. If this 
happens, replace filter element. 
 
Element replacement schedule should be based on usage and actual fluid samples. For units with low usage, element should 
be changed at least once annually. 
 

7.0 

PROVISION OF SPARES 

7.1 

SOURCE OF SPARE PARTS 

Spare parts may be obtained from the manufacturer: 

TRONAIR

, Inc. 

Telephone:  (419) 866-6301 or 800-426-6301 

1 Air Cargo Pkwy East 

Fax: 

(419) 867-0634 

Swanton, Ohio  43558 USA 

E-mail: 

[email protected] 

 

Website: 

www.tronair.com 

 
7.2 

RECOMMENDED SPARE PARTS LISTS 

Reference the following page(s) for Replacement Parts and Kits available. 
 

8.0 

IN SERVICE SUPPORT 

Contact Tronair, Inc. for technical services and information. See Section 1.3 

 Manufacturer. 

 
 

 

Summary of Contents for 06-5009C Series

Page 1: ...ir Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model 06 5009CSeries 06 5009C6500 06 5009C6600 06 5009C6800 06 5009C6600 A1 Fluid Service Unit 04 2020 Rev 22 ...

Page 2: ...REVISION DATE TEXT AFFECTED 01 04 2020 Original release ...

Page 3: ...CATIONS 1 1 5 FEATURES 1 2 0 SAFETY INFORMATION 1 2 1 USAGE AND SAFETY INFORMATION 1 3 0 PREPARATIONS FOR USE 2 4 0 TRAINING 2 4 1 TRAINING REQUIREMENTS 2 4 2 TRAINING PROGRAM 2 4 3 OPERATOR TRAINING 2 5 0 OPERATING INSTRUCTIONS 2 6 0 MAINTENANCE 2 6 1 FILTER 2 7 0 PROVISION OF SPARES 2 7 1 SOURCE OF SPARE PARTS 2 7 2 RECOMMENDED SPARE PARTS LISTS 2 8 0 IN SERVICE SUPPORT 2 9 0 GUARANTEES LIMITATI...

Page 4: ... 867 0634 Swanton Ohio 43558 USA E mail sales tronair com Website www tronair com 1 4 SPECIFICATIONS Model Number Fluid 06 5009 6500 MIL PRF 5606 MIL PRF 83282 06 5009 6600 Phosphate Ester 06 5009 6600 A1 Phosphate Ester 06 5009 6800 MIL L 23699 MIL PRF 87257 Maximum Pressure 125 psi 8 6 bar Filter 2 micron Dimensions 9 1 2 diameter 24 cm 16 7 8 high 42 8 cm Weight 44 lbs 19 8 kg Capacity 2 5 gal ...

Page 5: ...PERATING INSTRUCTIONS CAUTION Do not use this unit on closed hydraulic systems To use your Fluid Service Unit follow the steps below 1 Open ball valve on hose end to deflate pressure from vessel 2 Close ball valve on hose end 3 Fill vessel with proper hydraulic fluid 4 Attach air supply hose to air valve 5 Pressurize vessel to 85 psig 6 bar maximum and remove air supply hose from air valve 6 Trans...

Page 6: ...orization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will be paid by Tronair ...

Page 7: ... psi 9 bar 1 6 V 1163 Label Max Fluid Level 1 7 V 1002 Label Tronair 1 8 V 1164 Label 85 psi Max 1 9 TF 1047 01 180 Push on Hose 15 ft 4 6 m 1 11 Z 2152 Assembly Fill Valve 1 12 N 2007 05 S B Straight Thread Connector 1 13 HC 2141 Inline Filter Assembly 1 14 N 2005 04 Male Elbow 1 15 V 1003 Label Serial Number 1 16 V 1001 Made In USA 1 17 H 1216 Pressure Vessel ASME PED 1 21 N 2214 03 S B Straight...

Page 8: ...ve 125 psi 9 bar 1 6 V 1163 Label Max Fluid Level 1 7 V 1002 Label Tronair 1 8 V 1164 Label 85 psi Max 1 9 TF 1067 07 180 Assembly Hose 1 10 N 2010 04 S Connector Female 1 11 Z 2152 Assembly Fill Valve 1 12 HC 1395 O Ring Closure 1 13 N 2007 05 S E Straight Thread Connector 1 14 N 2201 04 S Elbow male 1 15 V 1100 Label PE Fluids Only 1 16 V 1003 Label Serial Number 1 17 V 1001 Made In USA 1 18 H 1...

Page 9: ...ve 125 psi 9 bar 1 6 V 1163 Label Max Fluid Level 1 7 V 1002 Label Tronair 1 8 V 1164 Label 85 psi Max 1 9 TF 1105 04 180 Push on Hose 1 11 Z 2152 Assembly Fill Valve 1 12 N 2007 05 S V Straight Thread Connector 1 13 HC 2141 Inline Filter Assembly 1 14 N 2005 04 S Male Elbow 1 15 V 1003 Label Serial Number 1 16 V 1001 Made In USA 1 17 H 1216 Pressure Vessel ASME PED 1 21 N 2214 03 S V Straight Thr...

Page 10: ...Tronair 1 8 V 1164 Label 85 psi Max 1 9 TF 1067 07 180 Assembly Hose 1 10 N 2010 04 S Connector Female 1 11 HC 2710 01 Valve Ball Locking 1 12 HC 1395 O Ring Closure 1 13 N 2007 05 S E Straight Thread Connector 1 14 N 2201 04 S Elbow male 1 15 V 1100 Label PE Fluids Only 1 16 V 1003 Label Serial Number 1 17 V 1001 Made In USA 1 18 H 1216 Pressure Vessel ASME PED 1 20 HC 2140 Filter In Line EPR 1 2...

Page 11: ...APPENDIX I Instrument Certification Notice ...

Page 12: ......

Page 13: ... perform the calibration check The due date for re calibration of the instrument should be based upon the date the instrument was placed in service in your facility Re calibration should be done on a periodic basis as dictated by the end user s quality system or other overriding requirements Note that Tronair Inc does not supply certificates of calibration on flow meters or pyrometers unless reque...

Page 14: ......

Page 15: ...APPENDIX II Declaration of Conformity ...

Page 16: ......

Page 17: ...ure is in accordance with European Community guidelines Fluid Service Units 06 5009C6500 06 5009C 6600 06 5009C6600 A1 06 5009C6800 Relevant draft complied with by the machinery 2006 42 EC 97 23 EC 87 404 EEC 2014 29 EV Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the Manufacturer Quality Assurance Representative ...

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