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Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 06
Page | 3
3.0
PACKAGING AND STORAGE
(continued)
3.7
STORAGE ENVIRONMENT
Store jacks between -20
C and +50
C/-4
F and 122
F.
Always store jack with ram all the way down.
Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
3.8
STORAGE SPACE AND HANDLING FACILITIES
Minimum Closed Height:
36 in (91.44 cm)
Mechanical Extension:
10 in (25.40 cm)
Hydraulic Extension:
22 in (55.88 cm)
Maximum Height Obtainable: 68 in (172.72 cm)
Weight:
110 lbs (49.9 kg)
4.0
TRANSPORTATION
Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support. Approximate
weight is 110 lbs (49.9 kg).
5.0
ASSEMBLY
This product is shipped completely assembled and tested and requires no further assembly before operation. The following
sections apply when servicing the unit.
5.1
GENERAL INSTRUCTIONS
1. This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic
stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
2. All replacement parts must be the same as or better than the original parts supplied.
3. Dispose of waste per federal and local laws and regulations.
4. No modifications are allowed that will adversely affect the
jack’s safety performance.
5. The pressure relief valve is not serviceable. It must be replaced as a unit.
5.2
PRE-USE CHECKS
1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
Replenish with MIL-PRF-5606 fluid as required.
Fluid Level
: 1.5 in (3.8 cm) below vent.
NOTE:
Refer to fluid manufacturer’s (Appendix V) Material Safety Data Sheet, and advisory for handling and disposal
of fluid.
5.3
PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
5.4
INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 1.5 inches (3.8 cm) from reservoir vent cap.
2. Raise ram to full stroke, and check for leaks.
3. Ensure velocity fuse is attached to cylinder port, and not leaking.
6.0
INSTALLATION
Installation and commissioning requires connection of the hold to run air valve to an adequate air supply (Air Pump Equipped
Models Only).
6.1
AIR SUPPLY REQUIREMENTS
25 psi (1.72 bar) Minimum
40 psi (2.75 bar) Recommended
125 psi (8.60 bar) Maximum
Summary of Contents for 02-0536C0110
Page 19: ...APPENDIX I Hydraulic Schematic...
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Page 21: ...Models 02 0536C0110 02A0536C0110 5 Ton 4 5 Metric Ton Single Stage Jack Hydraulic Schematic...
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Page 23: ...APPENDIX II Declaration of Conformity...
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Page 27: ...APPENDIX III HC 1948 Hand Pump Parts List...
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Page 33: ...APPENDIX IV Haskel Air Pump Manufacturer Data...
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Page 61: ...APPENDIX V Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...
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