TROMMELBERG TST40E User Manual Download | Manualshive

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USER MANUAL TST40E, V15.01

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Technical changes, misprints and errors are reserved.

User Manual

4 Ton Two Post Lift

Model: TST40E, with lower synchronization

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Summary of Contents for TST40E

Page 1: ...USER MANUAL TST40E V15 01 page 1 Technical changes misprints and errors are reserved User Manual 4 Ton Two Post Lift Model TST40E with lower synchronization...

Page 2: ...tallation instructions Page 8 14 3 1 Preparations before installation Page 8 3 2 Precautions for installation Page 8 3 3 Installation Page 9 14 3 4 Items to be checked after installation Page 14 4 Ope...

Page 3: ...r whatever bad consequence resulted from improper installation and operation overload running or unqualified ground condition This 2 posts lift is specially designed for lifting motor vehicles that we...

Page 4: ...ommended lifting points Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization Ensure regular maintenance and if anything abnormal occurs...

Page 5: ...gns All the safety warning signs attached on the lift are for the purpose of drawing the user s attention to the safety operation The labels must be kept clean and need to be replaced when they are wo...

Page 6: ...raulic oil to the cylinders and pushes its piston upwards The piston drives the chain to raise the carriage and the lifting arms During the lifting process the safety latch will automatically and firm...

Page 7: ...USER MANUAL TST40E V15 01 page 7 Technical changes misprints and errors are reserved 2 3 Construction of the lift...

Page 8: ...packing list Check the ground conditions of the installation site o The lift should be fixed on a smooth and solid concrete ground with its strength more than 3000PSI 2 1kg mm tolerance of flatness l...

Page 9: ...ce something supporting under the second post and then remove the remaining bolts on the package Step 4 Determine the exact place of installation of the lift o Unpack the posts and decide on which sid...

Page 10: ...0mm above the ground o BOTH CARRIAGES MUST BE ON THE SAME HEIGHT FROM THE FLOOR o Make sure that the mechanical safety locks in each post are fully engaged before attempting to rout the cables o After...

Page 11: ...USER MANUAL TST40E V15 01 page 11 Technical changes misprints and errors are reserved Step 7 Mount the power unit onto the power side post Step 8 Connect the oil hoses as seen in the following diagram...

Page 12: ...NUAL TST40E V15 01 page 12 Technical changes misprints and errors are reserved Step 9 Connection of the wires o Mount the control box onto the power side post o Fix the limit switch into the power sid...

Page 13: ...d errors are reserved o Connect the wires of down electromagnet lock electromagnet and limit switch o Connect the motor wiring Step 10 Connect the lifting arm and the carriage by shafts Install the li...

Page 14: ...fer to the operation instructions in advance and keep in mind that no vehicle is on the lift in the process of a trial run o Check and ensure that all the connections are in good condition o NO VEHICL...

Page 15: ...is etc When the lift has raised the vehicle to the desired height switch off the power to prevent any mal operation done by unauthorized people Make sure that the safety lock of the lift is properly l...

Page 16: ...rt for operation Raising Lowering Start Start Press the UP button Press the DOWN button Motor drives the gear pump The lift will first raise a little Cylinder piston drives the chain And then begins t...

Page 17: ...h on e Press and hold the UP button on the control box until the pads of the lifting arms reach the vehicle manufacturer s recommended lifting points and check the correct position of the lifting pads...

Page 18: ...run and will not raise The wire connection is loose Check and make a good connection The motor is blown Replace it The limit switch is damaged or the wire connection is loose Connect it or adjust or r...

Page 19: ...djust it The hydraulic oil is too hot above 45 C Change the oil The seal of the cylinder is abraded Replace the seal Inside surface of the posts is not lubricated well Add lubrication Lowering too slo...

Page 20: ...le 3 chain wheel 4 chain 5 sliding block 6 pin 7 arm block 8 lifting arm 9 lifting tray 10 down pulley 6 1 Daily checking items before operation The operator must perform daily checks The daily check...

Page 21: ...here is a leakage Check the lubrication and abrasion of the axial pins carriages lifting arms and other related parts Check the lubrication and abrasion of the steel cable Check the expansion bolts an...

Page 22: ...Long arm fender 2 pc 13 Short arm fender 2 pc 14 Shaft 4 pc Package of accessories including the following 640 290 120mm 1 pc 15 Protection rubber pad 2 pc 16 Rubber oil hose L 1443 1 pc 17 Rubber oi...

Page 23: ...USER MANUAL TST40E V15 01 page 23 Technical changes misprints and errors are reserved 7 2 Overall diagram...

Page 24: ...served 7 3 Hydraulic working system 1 drive oil cylinder 2 assistant oil cylinder 3 manual unloading valve 4 throttle valve 5 motor 6 coupling 7 gear pump 8 single way valve 9 over flow valve 10 anti...

Page 25: ...USER MANUAL TST40E V15 01 page 25 Technical changes misprints and errors are reserved 7 5 Wiring diagram...

Page 26: ...ssembly 2set 2C 200 Complete lifting arm assembly 2set 2CE 300 Complete carriage assembly 2set 2C 400 Complete slave oil cylinder 1set 2C 500 Chain 2pc 2C 600 Base plate 1pc 2CE 400 Complete power uni...

Page 27: ...pc 2C 107 Flat washer 12 8 pc 2C 108 Hex nut M12 8 pc 2C 109 Cross round head cap screw M4 25 2 pc 2C 110 Top limit switch ME8104 1 pc 2CE 101 Cross pan head screw M6 8 8 pc 2CE 102 Insurance cover 4...

Page 28: ...C 208 Lifting arm2 100 80 575mm 2 pc 2C 209 Fender 4 pc 2C 210 Hex socket head cap screw M8 8 pc 2C 211 Semi circle block 4 pc 2C 212 Hex socket head cap screw M8 12 12 pc 2C 901 Lifting arm3 80 60 63...

Page 29: ...C 1102 Oil hose connector 2pc 2C 406 Piston 2pc 2C 407 O ring 25 4mm 2pc 2C 408 O ring 64 5 5mm 2pc 2C 409 Guided ring 63 9 2mm 2pc 2C 410 Y ring 63 10mm 2pc 2C 411 Piston rod 2pc 2C 412 Slave oil cyl...

Page 30: ...pc 2C 705 Oil absorbing pipe 1 pc 2C 706 Oil back pipe 1 pc 2CE 403 Solenoid valve 1 pc 2C 7082C Gear pump 1 pc 2CE 402 Unloading valve 1 pc 2C 710 One way valve 1 pc 2C 711 Oil hose connector 1 pc 2C...

Page 31: ...USER MANUAL TST40E V15 01 page 31 Technical changes misprints and errors are reserved S N Name Qty 2C 117 Steel cable 2 pcs S N Name Qty 2C 601 Short oil hose 1 pc 2C 602 Long oil hose 1 pc...

Page 32: ...206 Transformer 1 pc 2C 803 Power switch LW26GS 20 04 1 2 pc 2C 804 AC contactor CJX2 1810 24V 1 pc 2C 805 Circuit breaker 230V DZ47 60 1 pc 2C 806 Power indicator AD16 24V 1 pc 2C 807 Emergency swit...

Page 33: ...ical changes misprints and errors are reserved Trommelberg is a trademark of the August Handel GmbH Heinrich Hertz Str 3b D 14532 Kleinmachnow b Berlin Tel 49 0 30 217 333 20 Fax 49 0 30 217 333 19 ww...

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