Triumph BONNEVILLE Page 25 Handbook Download

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General Information

Instruments

Bonneville

Bonneville SE, Bonneville T100, Steve McQueen™ Edition, Bonneville 110

Edition,

Scrambler and Thruxton

1. Speedometer
2. Odometer
3. Reset button
4. Low oil pressure warning light
5. Neutral indicator light
6. High beam indicator light
7. Direction indicator light

8. Tachometer location (if fitted)
9. Engine management malfunction

indicator light (MIL)

10.Low fuel level indicator light
11. Alarm status indicator light (alarm is

an accessory fit)

cayb

Summary of Contents for BONNEVILLE

Page 1: ...owner s handbook particularly important information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation Warning...

Page 2: ...it the Triumph web site at www triumph co uk or telephone the authorised distributor in your country Their address is given in the service record book that accompanies this handbook Noise Control Syst...

Page 3: ...end with the purchase of your Triumph Your feedback on the buying and ownership experience is very important in helping us develop our products and services for you Please help us by ensuring your dea...

Page 4: ...imited Hinckley Leicestershire England Publication part number 3851479 issue 1 Table of Contents This handbook contains a number of different sections The table of contents below will help you find th...

Page 5: ...Warning This motorcycle is not designed to tow a trailer or be fitted with a sidecar Fitting a sidecar and or a trailer may result in loss of control and an accident Warning This motorcycle is designe...

Page 6: ...e Take care not to spill any petrol on the engine exhaust pipes or silencers when refuelling If petrol is swallowed inhaled or allowed to get into the eyes seek immediate medical attention Spillage on...

Page 7: ...in this foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particu...

Page 8: ...ing correct protective clothing can reduce the risk of injury when riding Warning A helmet is one of the most important pieces of riding gear as it offers protection against head injuries You and your...

Page 9: ...reduce the risk of injury from entrapment of clothing Warning Always turn off the engine and remove the ignition key before leaving the motorcycle unattended By removing the key the risk of use of th...

Page 10: ...ing of any non approved parts accessories or conversions may adversely affect the handling stability or other aspect of the motorcycle operation that may result in an accident causing injury or death...

Page 11: ...roper modification may adversely affect the handling stability or other aspect of the motorcycle operation which may result in an accident causing injury or death Warning If the motorcycle is involved...

Page 12: ...llowing pages draw your attention to important safety information in this handbook Before riding ensure that all riders have understood and complied with all the information to which these labels rela...

Page 13: ...Warning Labels 13 WARNING LABELS Warning Label Locations continued T908003 Unleaded Fuel page 36 Gear Position page 48 4 3 1 5 N 2 P Helmet page 8...

Page 14: ...ville 110th Edition Bonneville T100 shown 1 Front indicator 2 Headlight 3 Rear light 4 Oil cooler 5 Rear indicator 6 Side stand 7 Gear change pedal 8 Front brake disc 9 Front brake caliper 10 Fuel tan...

Page 15: ...e SE Bonneville T100 including the Steve McQueen Edition and Bonneville 110th Edition continued 17 Drive chain 18 Rear brake fluid reservoir 19 Rear brake pedal 20 Oil filler plug 21 Oil level sight g...

Page 16: ...ight 3 Rear light 4 Oil cooler 5 Rear indicator 6 Side stand 7 Gear change pedal 8 Front brake disc 9 Front brake caliper 10 Fuel tank 11 Fuel filler cap 12 Battery 13 Rear brake disc 14 Rear brake ca...

Page 17: ...rts Identification Thruxton continued 17 Drive chain 18 Rear brake fluid reservoir 19 Rear brake pedal 20 Oil filler plug 21 Oil level sight glass 22 Front fork 23 Rear suspension unit 24 Silencer cci...

Page 18: ...ght 3 Rear light 4 Oil cooler 5 Rear indicator 6 Side stand 7 Gear change pedal 8 Front brake disc 9 Front brake caliper 10 Fuel tank 11 Fuel filler cap 12 Battery 13 Rear brake disc 14 Rear brake cal...

Page 19: ...rts Identification Scrambler continued 17 Drive chain 18 Rear brake fluid reservoir 19 Rear brake pedal 20 Oil filler plug 21 Oil level sight glass 22 Front fork 23 Rear suspension unit 24 Silencer cd...

Page 20: ...indicator switch 4 Horn button 5 Ignition switch 6 Speedometer 7 Warning lights 8 Front brake fluid reservoir 9 Front brake lever 10 Engine stop switch 11 Tachometer if fitted 12 Starter button 13 St...

Page 21: ...layed on a plate riveted to the frame immediately behind the steering head on the left hand side of the motorcycle Engine Serial Number 1 Engine serial number The engine serial number is stamped on th...

Page 22: ...Serial Numbers 22 This page intentionally left blank...

Page 23: ...ment System Malfunction Indicator Light 28 Low Fuel 29 Low Oil Pressure 29 Ignition Key 30 Ignition Switch 30 Switch Location 30 Switch Operation 30 Ignition Switch Positions 31 Steering Lock Key 31 S...

Page 24: ...ap 37 Filling The Fuel Tank 37 Side Cover all models except Scrambler 38 Right Hand Side Cover Scrambler only 39 Left Hand Side Cover Scrambler only 39 Seat 40 Seat Care 40 Stand 41 Side Stand 41 Owne...

Page 25: ...ometer 3 Reset button 4 Low oil pressure warning light 5 Neutral indicator light 6 High beam indicator light 7 Direction indicator light 8 Tachometer location if fitted 9 Engine management malfunction...

Page 26: ...the odometer and trip meter display modes press and release the reset button until the desired display is visible The display will scroll through in the order Odometer Trip meter 1 Trip meter 2 Clock...

Page 27: ...g Press the reset button to change the setting Each individual button press will change the setting by one digit If the button is held the display will continuously scroll through in single digit incr...

Page 28: ...on is in neutral no gear selected The warning light will illuminate when the transmission is in neutral with the ignition switch in the ON position Engine Management System Malfunction Indicator Light...

Page 29: ...present When starting the motorcycle check that the light comes on when the ignition is in the ON position but goes out as soon as the engine starts Warning Reduce speed and do not continue to ride f...

Page 30: ...gnition switch 2 OFF position 3 ON position 4 P PARK position Switch Location The ignition switch is located on the headlight support bracket on the left hand side of the motorcycle Switch Operation T...

Page 31: ...e motorcycle Your authorised Triumph dealer can supply a replacement key cut from details of the key number or can cut a new key using the original as a master Engine off All electrical circuits off E...

Page 32: ...ches 1 Engine stop switch Scrambler shown 2 Starter button Engine Stop Switch In addition to the ignition switch being turned to the ON position the engine stop switch must be in the RUN position for...

Page 33: ...n indicator switch 3 Horn button 4 Passing button if fitted Headlight Dip Switch High or low beam can be selected with the headlight dip switch To select high beam push the switch forward To select lo...

Page 34: ...el An adjuster is fitted to the front brake and clutch levers all models except on Bonneville T100 and Thruxton The adjusters allow the distance from the handlebar to the lever to be changed to one of...

Page 35: ...of control and an accident After adjusting the levers operate the motorcycle in an area free from traffic to gain familiarity with the new lever settings Do not loan your motorcycle to anyone as they...

Page 36: ...nverter P b cbny Warning To help reduce hazards associated with fuel handling always observe the following fuel safety instructions Petrol fuel is highly flammable and can be explosive under certain c...

Page 37: ...rnal part Filling The Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel Fill the fuel tank slowly to help prevent spillage Do not fill the...

Page 38: ...ensure that it is fully retained Warning Overfilling the tank can lead to fuel spillage If petrol fuel is spilled thoroughly wipe off the spilled fuel immediately and dispose of the cleaning cloth saf...

Page 39: ...grommets Ensure the cover is correctly located over the upper and lower locating dowels Finally grasp the cover and ensure that it is fully retained Left Hand Side Cover Scrambler only 1 Side cover 2...

Page 40: ...t collecting the stepped sleeves and lift the seat clear of the frame Seat Care To prevent damage to the seat or seat cover care must be taken not to drop or lean the seat against any surface which ma...

Page 41: ...urn the handlebars fully to the left and leave the motorcycle in first gear Owner s Handbook The motorcycle owner s handbook is stored in the space between the rear mudguard and the seat Access to the...

Page 42: ...0 miles 800 kilometres Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressive starts s...

Page 43: ...ents axles and all controls are properly tightened or fastened Inspect all areas for loose damaged fixings Steering Action Smooth but not loose from lock to lock No binding of any of the control cable...

Page 44: ...rrect cable free play page 72 Electrical Equipment All lights and horn function correctly page 25 Engine Stop Stop switch turns the engine off page 32 46 Stand Returns to the fully up position by spri...

Page 45: ...Contents To Stop the Engine 46 To Start the Engine 46 Moving Off Changing Gears 48 Braking 49 Parking 51 Considerations For High Speed Operation 52 General 53 Steering 53 Luggage 53 Brakes 53 Tyres 5...

Page 46: ...neutral Pull the clutch lever fully into the handlebar If the engine is cold pull out the choke noting the following Above 25 C air temperature pull out the choke to the first position Below 25 C air...

Page 47: ...orcycle in the open air or in an area with adequate ventilation Caution This Triumph motorcycle is air cooled and consequently requires air flow over the cylinders and head to maintain correct engine...

Page 48: ...t of the gear change pedal you can only select each gear one after the other in ascending or descending order T908023 1 1 2 3 4 5 N Warning Take care to avoid opening the throttle too far or too fast...

Page 49: ...ormally the front brake should be applied a little more than the rear Change down or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause lo...

Page 50: ...l be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control and an accident Warning When descending a long steep gradient...

Page 51: ...e the switch in the P position for long periods as this will discharge the battery Ensure that the stand is fully retracted before riding off cciu Warning Do not park on a soft or on a steeply incline...

Page 52: ...only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions High speed operati...

Page 53: ...lve caps after checking tyre pressures Observe the information given in the Maintenance and Specification sections on tyre checking and tyre safety Fuel Have sufficient fuel for the higher consumption...

Page 54: ...54 How to Ride the Motorcycle This page intentionally left blank...

Page 55: ...ght of the rider passenger and any load carried Warning This model is designed for use as a two wheeled vehicle capable of carrying a rider on his her own Operation of this model with a passenger is d...

Page 56: ...ion unless trained to do so and without becoming familiar and comfortable with the changes in motorcycle operating characteristics that this brings about Motorcycle operation without making allowances...

Page 57: ...s of steering control leading to an accident Warning If the passenger seat is used to carry small objects they must not exceed 5 kg in weight must not impair control of the motorcycle must be securely...

Page 58: ...58 Accessories and Loading This page intentionally left blank...

Page 59: ...ction 76 Brakes 78 Brake Pad Wear Inspection 78 Breaking in New Brake Pads and Discs 78 Brake Pad Wear Compensation 79 Brake Light Switches 79 Brake Fluid 79 Front Brake Fluid Level Inspection and Adj...

Page 60: ...imum Recommended Tread Depth 90 Tyre Replacement 91 Battery 93 Battery Disposal 93 Battery Removal 94 Battery Maintenance 94 Battery Discharge 95 Battery Discharge During Storage and Infrequent Use of...

Page 61: ...nce and Adjustment Cleaning 102 Preparation for Washing 102 Where to be Careful 102 After Washing 103 Seat Care 103 Unpainted Aluminium Items 103 Cleaning of Exhaust System 104 Accessory Windscreen Cl...

Page 62: ...cribes the procedures to follow when carrying out the daily checks and some simple maintenance and adjustment items Warning Special tools knowledge and training are required in order to correctly carr...

Page 63: ...ngine oil filter renew Valve clearances check adjust Air cleaner renew Spark plugs check Spark plugs renew Autoscan Carry out a full Autoscan using the Triumph diagnostic tool Fuel filter renew Fuel s...

Page 64: ...Day Wheels inspect for damage Day Spokes where fitted check wheels for broken or damaged spokes check spoke tightness Day Wheel bearings check for wear smooth operation Tyre wear tyre damage check Da...

Page 65: ...mation will be needed in the event of a warranty claim and will also enhance the value of your motorcycle for future owners Warning All maintenance is vitally important and must not be neglected Incor...

Page 66: ...the oil to settle Note the oil level visible in the sight glass When correct oil should be visible in the sight glass at a point mid way between the upper maximum and lower minimum horizontal lines ma...

Page 67: ...nd then stop the engine Place an oil pan beneath the engine Remove the skid pan if fitted Remove the engine drain plug Warning If the engine has recently been running the exhaust system will be hot Be...

Page 68: ...or exceed the capacities given in the Specification section Start the engine and allow it to idle for a minimum of 30 seconds Ensure that the oil pressure warning light extinguishes shortly after star...

Page 69: ...Power 1 Racing 4T 10W 40 fully synthetic engine oil sold as Castrol Power RS Racing 4T 10W 40 fully synthetic in some countries Caution If the engine oil pressure is too low the low oil pressure warn...

Page 70: ...an emergency throttle adjustments may be made as follows Warning The throttle grip controls the throttle valves in the throttle bodies If the throttle cables are incorrectly adjusted either too tight...

Page 71: ...cknut 1 Locknuts 2 Opening cable adjuster 3 Closing cable adjuster 4 Closing cable free play measurement point Make any minor adjustments as necessary to give 2 3 mm of play using the adjuster near th...

Page 72: ...ch lever has excessive free play the clutch may not disengage fully and could then cause the engine to stall and create difficulties when changing gear Conversely if the clutch lever has insufficient...

Page 73: ...including the Steve McQueen Edition Bonneville 110th Edition models only Bonneville Bonneville SE and Scrambler models have a ratchet type adjuster Loosen the knurled locknut at the lever end of the...

Page 74: ...ing adjustment and lubrication must be carried out more frequently for extreme conditions such as dusty wet salty or heavily gritted roads If the chain is badly worn or incorrectly adjusted either too...

Page 75: ...in is especially dirty clean first using paraffin and then apply lubricant as mentioned above Chain Free Movement 1 Maximum movement position Inspection Support the motorcycle on a firm level surface...

Page 76: ...ten the adjusters anti clockwise to 5 Nm Ensure that the wheel alignment markings fall in the same position on both sides of the motorcycle Adjust as necessary if incorrect Rotate the rear wheel and r...

Page 77: ...uthorised Triumph dealer Refit the chain guard and sprocket cover T509 33 WORN TOOTH ENGINE SPROCKET WORN TOOTH REAR SPROCKET Sprocket Wear Is Shown Exaggerated Warning The use of non approved chains...

Page 78: ...the motorcycle we recommend a period of careful breaking in that will optimise the performance and longevity of the discs and pads The recommended distance for breaking in new pads and discs is 200 mi...

Page 79: ...must be changed if it becomes or is suspected of having become contaminated with moisture or any other contaminants Warning If the brake lever or pedal feels soft when it is applied or if the lever pe...

Page 80: ...reservoir consult your authorised Triumph dealer before riding Riding with depleted brake fluid levels or with a brake fluid leak is dangerous and will cause reduced brake performance potentially lead...

Page 81: ...Rear Brake Fluid Level Inspection and Adjustment Bonneville Bonneville SE Bonneville T100 including the Steve McQueen Edition Bonneville 110th Edition and Thruxton 1 Upper level rear brake 2 Lower lev...

Page 82: ...brake fluid level in the rear reservoir must be kept between the upper and lower level lines with the motorcycle supported in an upright position To adjust the rear brake fluid level release the fixi...

Page 83: ...cted ask your authorised Triumph dealer to inspect and rectify any faults before riding Remove the support and place the motorcycle on the side stand Warning To prevent risk of injury from the motorcy...

Page 84: ...ace the motorcycle on the side stand Front Suspension Front Fork Inspection Examine each fork stanchion for any sign of damage scratching of the slider surface or for oil leaks If any damage or leakag...

Page 85: ...number of graduation lines visible on both forks Each graduation line should be set in alignment with the upper surface of the fork cap Note The motorcycle is delivered from the factory with the sprin...

Page 86: ...exposed graduation lines There are seven adjuster positions in total Position one gives the maximum amount of spring pre load Rear adjuster settings are counted from one with position one being with t...

Page 87: ...Setting requirements should be increased for heavier riders and passengers according to personal preferences Loading Condition Front Adjuster Position Rear Adjuster Position Solo Riding Softer 6 1 Sol...

Page 88: ...g Tubeless Tyre Wheel Marking Tubeless Wheel Warning Failure to use an inner tube in a spoked wheel will cause deflation of the tyre resulting in loss of motorcycle control and an accident cboa T90804...

Page 89: ...S may be suitable for use with an inner tube Where this is the case the tyre wall will be marked with text permitting the fitment of an inner tube see illustration below Use of an inner tube with a ty...

Page 90: ...hould only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions High speed op...

Page 91: ...s fitted with spoked wheels and with tyres marked TUBE TYPE Use of an inner tube with a tyre marked TUBELESS and or on an alloy wheel can lead to loss of motorcycle control and an accident Warning Do...

Page 92: ...st be carried out as necessary The same checks and adjustments must also be carried out when 100 miles have been travelled after fitting Use of a motorcycle with incorrectly seated tyres or inner tube...

Page 93: ...eyes may cause severe burns Wear protective clothing and a face shield If battery acid gets on your skin flush with water immediately If battery acid gets in your eyes flush with water for at least 15...

Page 94: ...sure that the cable connections are clean The battery is a sealed type and will not require any maintenance other than checking the Voltage and routine recharging such as during storage It is not poss...

Page 95: ...multimeter Follow the manufacturer s instructions supplied with the meter Should the battery Voltage fall below 12 7 Volts the battery should be charged see page 96 Allowing a battery to discharge or...

Page 96: ...t of grease to the terminals to prevent corrosion Cover the positive terminal with the protective cap Refit the battery strap Refit the seat as described in the General Information section Warning The...

Page 97: ...l system to determine the cause and then replace it with a new fuse of the same correct current rating T908046 1 Warning Always replace blown fuses with new ones of the correct current rating as speci...

Page 98: ...ve When checking for a blown fuse use the table below to establish which fuse has blown Note Only 30 20 and 10 amp spare fuses are provided in the fuse box A spare 5 amp fuse must also be carried on t...

Page 99: ...es made to the horizontal adjusters will marginally change the vertical setting of the headlight beam Always allow for additional adjustment to compensate for this factor Warning Adjust road speed to...

Page 100: ...the headlight bulb s wire retainer The headlight bulb can now be removed To remove the position light bulb detach the bulb holder from the headlight body and release the bulb Installation is the rever...

Page 101: ...e lens The bulb is a bayonet type To remove the bulb gently press inwards and twist anti clockwise Installation is the reversal of removal Direction Indicator Lights 1 Indicator lens screw 2 Bulb Bulb...

Page 102: ...s with tape Remove any items of jewellery such as rings watches zips or belt buckles which may scratch or otherwise damage painted or polished surfaces Use separate cleaning sponges or cleaning cloths...

Page 103: ...e contact your dealer if you are unsure which components on your motorcycle are unpainted aluminium parts Use a proprietary brand of aluminium cleaner Clean aluminium items regularly in particular aft...

Page 104: ...he exhaust system with a soft cloth Do not use an abrasive scouring pad or steel wool They will damage the finish Rinse the exhaust system thoroughly Ensure no soap or water enters the exhausts Drying...

Page 105: ...r strong solvents such as alcohol acetone carbon tetrachloride etc will damage the windscreen Never allow these products to contact the windscreen Warning Never attempt to clean the windscreen while t...

Page 106: ...106 Maintenance and Adjustment This page intentionally left blank...

Page 107: ...from getting on rubber parts brake discs or in the brake calipers Lubricate and if necessary adjust the drive chain see page 75 Remove the battery and store it where it will not be exposed to direct...

Page 108: ...108 Storage This page intentionally left blank...

Page 109: ...h 2 115 mm 2 230 mm Overall Width 790 mm 740 mm Overall Height 1 130 mm 1 100 mm Wheelbase 1 490 mm 1 500 mm Seat Height 740 mm 775 mm Wet Weight 225 kg 230 kg Maximum Payload rider passenger and acce...

Page 110: ...stem Wet sump Wet sump Engine Oil Capacity Guidelines dry fill 4 5 litres 4 5 litres oil and filter changes 3 8 litres 3 8 litres oil change only 3 3 litres 3 3 litres Note Always refer to sight glass...

Page 111: ...0 mm 1 500 mm Seat Height 820 mm 825 mm Wet Weight 230 kg 230 kg Maximum Payload rider passenger and accessories 200 kg 200 kg Engine Type Air cooled parallel twin cylinder 360 firing angle Air cooled...

Page 112: ...stem Wet sump Wet sump Engine Oil Capacity Guidelines dry fill 4 5 litres 4 5 litres oil and filter changes 3 8 litres 3 8 litres oil change only 3 3 litres 3 3 litres Note Always refer to sight glass...

Page 113: ...ump Submerged electric Fuel Pressure 3 0 bar Fuel Type Unleaded 91 RON minimum Tank Capacity 16 litres Emissions Control Equipment Type Twin oxidation catalysts and pre catalysts with secondary air in...

Page 114: ...Clutch Type Wet Multi Plate Wet Multi Plate Primary Drive Gear Gear Final Drive Chain DID 525 VM2 104 Link Endless Chain DID 525 VM2 104 Link Endless Primary Drive Ratio 1 74 1 62 108 1 74 1 62 108 F...

Page 115: ...rimary Drive Gear Gear Final Drive Chain DID 525 VM2 106 Link Endless Chain DID 525 VM2 104 Link Endless Primary Drive Ratio 1 74 1 62 108 1 74 1 62 108 Final Drive Ratio 2 39 1 18 43 2 39 1 18 43 Gea...

Page 116: ...27 bar Rear Solo 41 lb in2 2 82 bar 41 lb in2 2 82 bar Fully Laden 41 lb in2 2 82 bar 41 lb in2 2 82 bar Option 1 Front Metzeler ME Z4 110 70 17 Metzeler ME 33 Laser 100 90 19 Rear Metzeler ME Z2 130...

Page 117: ...2 2 82 bar 41 lb in2 2 82 bar Fully Laden 41 lb in2 2 82 bar 41 lb in2 2 82 bar Option 1 Front Metzeler ME33 100 90 18 Bridgestone TW101 100 90 19 Rear Metzeler MEZ2 130 80 17 Bridgestone TW42 130 80...

Page 118: ...0 Ah Alternator 23 A 2 000 rpm 25 A 6 000 rpm 23 A 2 000 rpm 25 A 6 000 rpm Headlight 12 V 60 55W Halogen H4 12 V 60 55W Halogen H4 Tail Brake Light 12 V 5 21 W 12V 5 21 W Directional Indicator Lights...

Page 119: ...ower 1 Racing 4T 10W 40 fully synthetic engine oil sold as Castrol Power RS Racing 4T 10W 40 fully synthetic in some countries Brake and Clutch Fluid DOT 4 Brake and Clutch Fluid Bearings and Pivots G...

Page 120: ...ightening Torques Oil Filter 10 Nm 10 Nm Sump Drain Plug 25 Nm 25 Nm Spark Plug 20 Nm 20 Nm Fluids and Lubricants Engine Oil Semi or fully synthetic 10W 40 or 10W 50 motorcycle engine oil which meets...

Page 121: ...Exhaust System 104 Preparation for Washing 102 Unpainted Aluminium Items 103 Where to be Careful 102 Clutch 72 Adjustment 73 Inspection 73 D Daily Safety Checks 43 Direction Indicator Lights 101 Bulb...

Page 122: ...Steering Lock Key 31 Switch 30 Instruments Clock 27 Instrument Panel Layout 25 Odometer Trip Meter 26 Speedometer 26 Tachometer 28 Warning Lights 28 L Left Handlebar Switches 33 Direction Indicator Sw...

Page 123: ...teering Wheel Bearings Wheel Bearings Inspection 84 Storage 107 Preparation after Storage 107 Preparation for Storage 107 Suspension Front Fork Inspection 84 Front Suspension Adjustment 85 Rear Suspen...

Page 124: ...Index 124 This page intentionally left blank...

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