Triumph Bonneville Bobber 2016 Owner'S Handbook Manual Download Page 14

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Parts Identification

PARTS IDENTIFICATION

Front turn signal

2. Headlight

Clutch lever

Fuel tank filler cap

Fuel tank

Brake/tail light

Rear turn signal

Rear brake disc

Rear brake caliper

10. Fuse box (behind side panel)

11. Adjustment tool and inspection cap

tool (behind side panel)

12. Battery (behind cover panel)

13. Side stand

14. Gear shift pedal

15. Horn

16. Radiator

17. Front brake caliper

18. Front brake disc

Summary of Contents for Bonneville Bobber 2016

Page 1: ...ary The information contained in this publication is based on the latest information available at the time of printing Triumph reserves the right to make changes at any time without prior notice or ob...

Page 2: ...in the case of the major sections a further table of contents will help you find the specific subject required Foreword 3 Safety First 6 Warning Labels 12 Parts Identification 14 Serial Numbers 17 Gen...

Page 3: ...The symbol means CAUTION REFER TO THE HANDBOOK and will be followed by a pictorial representation of the subject concerned Never attempt to ride the motorcycle or make any adjustments without referen...

Page 4: ...tion Changes or modifications to the device could void the user s authority to operate the equipment Tires With reference to the Pneumatic Tires and Tubes for Automotive Vehicles Quality Control Order...

Page 5: ...e to you can be obtained by calling the following nationwide toll free number 800 447 4700 or by writing to the Motorcycle Safety Foundation at 2 Jenner Street Irvine California 92718 To ensure a long...

Page 6: ...ed the maximum load limit of 275 lb 125 kg Fuel and Exhaust Fumes Warning GASOLINE IS HIGHLY FLAMMABLE Always turn off the engine when refueling Do not refuel or open the fuel filler cap while smoking...

Page 7: ...lmet offers some protection in an accident though a full face helmet will offer more Always wear a visor or approved goggles to help vision and to protect your eyes cbma When choosing a helmet always...

Page 8: ...the fitting of any approved parts accessories or conversions by non approved personnel Maintenance Equipment Warning Consult your authorized Triumph dealer whenever there is doubt as to the correct or...

Page 9: ...his foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particular...

Page 10: ...to stop the wobble or weave In some cases it helps to shift your body weight forward by leaning over the tank Copyright 2005 Motorcycle Safety Foundation All rights reserved Used with permission Hand...

Page 11: ...ther Banking to an unsafe angle may cause instability loss of motorcycle control and an accident Warning When banking and the bank angle indicator attached to the rider s footrest makes contact with t...

Page 12: ...derstood and complied with all the information to which these labels relate R P M 1 2 3 4 DAILY SAFETY CHECKS T GLICHE SICHERHEITSKONTROLLEN CONTROLES DE SECURITE QUOTIDIENS CHEQUEOS DE SEGURIDAD DIAR...

Page 13: ...ed on the motorcycle using a strong adhesive In some cases labels are installed prior to an application of paint lacquer Therefore any attempt to remove the warning labels will cause damage to the pai...

Page 14: ...ver 4 Fuel tank filler cap 5 Fuel tank 6 Brake tail light 7 Rear turn signal 8 Rear brake disc 9 Rear brake caliper 10 Fuse box behind side panel 11 Adjustment tool and inspection cap tool behind side...

Page 15: ...Front brake fluid reservoir 3 Front brake lever 4 Steering lock 5 Oil filler plug 6 Rear brake pedal 7 Oil level sight glass 8 Rear brake fluid reservoir behind cap 9 Coolant expansion tank cap behin...

Page 16: ...1 1 Clutch lever 2 Headlight dimmer switch 3 SCROLL button 4 Speedometer 5 Warning lights 6 Odometer Information display screen 7 Front brake fluid reservoir 8 Front brake lever 9 Engine start stop sw...

Page 17: ...ed on a label which is mounted on the steering head cjwa_b 1 1 VIN number Record the vehicle identification number in the space provided below Engine Serial Number The engine serial number is stamped...

Page 18: ...Fuel Indicator Light 24 Neutral 24 Turn Signals 24 Daytime Running Lights DRL if equipped 25 Cruise Control Indicator Light if equipped 25 Instruments 25 Speedometer and Odometer 25 Tachometer 25 Gea...

Page 19: ...Switches 37 SCROLL Button 37 Horn Button 38 Turn Signal Switch 38 High Beam Button 38 Throttle Control 38 Brake and Clutch Lever Adjusters 39 Fuel Requirement Refueling 40 Fuel Tank Cap 42 Filling th...

Page 20: ...ator light 7 High coolant temperature warning light 8 Low oil pressure warning light 9 Engine management Malfunction Indicator Light MIL 10 ABS Anti Lock Brake System warning light 11 Immobilizer stat...

Page 21: ...f the rider s hands from the handlebars while riding the motorcycle will diminish the ability of the rider to maintain control of the motorcycle Attempting to clean or adjust the instrument panel whil...

Page 22: ...e performance exhaust emissions and fuel consump tion Reduced engine performance could cause a dangerous riding condition leading to loss of control and an accident Contact an authorized Triumph deale...

Page 23: ...ontact an authorized Triumph dealer as soon as possible to have the fault checked and rectified ABS Anti Lock Brake System Warning Light The ABS warning light illuminates to show that the ABS function...

Page 24: ...ill not illuminate Instead the TC disabled warning light will be illuminated see page 24 Note Traction control will not function if there is a malfunction with the ABS system The warning lights for th...

Page 25: ...nated Warning Cruise control must only be used where riding safely at a steady speed Cruise control must not be used when riding in heavy traffic on slippery roads or roads with sharp or blind bends U...

Page 26: ...ote After refueling the average consumption information will be updated only while riding the motorcycle Depending on the riding style updating could take up to five minutes Fuel Gauge 2 1 1 Low fuel...

Page 27: ...the remaining fuel then is shown in the display Note After refueling the fuel gauge and range to empty information will be updated only while riding the motorcycle Depending on the riding style updati...

Page 28: ...ck press and release the SCROLL button located on the left hand handlebar switch housing until the clock is shown 1 1 Clock Clock Adjustment Warning Do not attempt to adjust the clock with the motorcy...

Page 29: ...stance remaining before the next service When the remaining distance is 0 miles 0 km the service symbol will remain on until the service has been carried out and the system has been reset by your auth...

Page 30: ...n motion requires the rider to allow the motorcycle to coast motorcycle moving engine running throttle closed clutch lever pulled in and no brakes applied for a brief period of time Riding mode select...

Page 31: ...the ignition is switched ON In the event of an incomplete riding mode change Safely bring the motorcycle to a stop Select neutral gear Turn the ignition OFF and then back ON again Select the desired...

Page 32: ...notice a change to the sound of the engine Note Traction control will not function if there is a malfunction with the ABS system The warning lights for the ABS traction control and the MIL will be il...

Page 33: ...display Press and hold the SCROLL button for more than one second to change between traction control on and traction control off 1 1 Traction control off display Ignition Switch Warning For reasons o...

Page 34: ...from ON to PARK push the key barrel further into the lock and turn clockwise to the PARK position Use the PARK position only when temporarily leaving the motorcycle in a situation where the tail licen...

Page 35: ...ine immobilizer will remain active until one of the ignition keys is removed Always get replacement keys from your authorized Triumph dealer Replacement keys must be paired with the motorcycle s immob...

Page 36: ...Ordinarily only the ignition switch should be used to stop the engine Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical c...

Page 37: ...ght The ignition must be switched ON for the hazard warning lights to function The hazard warning lights will remain on if the ignition is switched OFF until the hazard warning light switch is switche...

Page 38: ...itch is not installed on this model The position light brake tail light and license plate light all function automatically when the ignition is turned to the ON position The headlight will function wh...

Page 39: ...t an authorized Triumph dealer as soon as possible to have the fault checked and rectified Brake and Clutch Lever Adjusters Warning Do not attempt to adjust the levers with the motorcycle in motion as...

Page 40: ...ny Fuel Grade This Triumph motorcycle is designed to run on unleaded gasoline with a CLC or AKI octane rating R M 2 of 87 or higher Federal regulations require that pumps delivering unleaded gasoline...

Page 41: ...ly higher volatility of oxygenated fuels starting engine response and fuel consumption may be adversely affected by their use Should any of these difficulties be experienced run the motorcycle on norm...

Page 42: ...the Fuel Tank Warning Overfilling the tank can lead to fuel spillage If fuel is spilled thoroughly clean up the spillage immediately and dispose of the materials used safely Take care not to spill an...

Page 43: ...from direct sunlight cbnm 2 1 1 Fuel filler neck 2 Maximum fuel level After refueling always check that the fuel filler cap is correctly closed Side Stand Warning The motorcycle is equipped with an in...

Page 44: ...access to the fuse box adjustment tool and inspection cap tool To remove either side panel Grasp the panel firmly in both hands and pull the lower edge of the panel away from the motorcycle until the...

Page 45: ...eservoir Seat Adjustment Caution To prevent damage to the seat or seat cover care must be taken not to drop the seat Do not lean the seat against the motorcycle or any surface which may damage the sea...

Page 46: ...in is the name given to the process that occurs during the first hours of a new vehicle s operation In particular internal friction in the engine will be higher when components are new Later on when c...

Page 47: ...accident causing serious injury or death Check the following items each day before you ride The time required is minimal and these checks will help ensure a safe reliable ride If any irregularities a...

Page 48: ...erial is remaining on all the brake pads see page 82 Brake Fluid Levels No brake fluid leakage Brake fluid levels must be between the MAX and MIN marks on both reservoirs see page 83 Front Forks Smoot...

Page 49: ...cle 49 HOW TO RIDE THE MOTORCYCLE Table of Contents How to Ride the Motorcycle 50 To Stop the Engine 51 To Start the Engine 51 Moving Off 52 Shifting Gears 53 Braking 53 Considerations for High Speed...

Page 50: ...How To Ride The Motorcycle 50 How to Ride the Motorcycle 5 4 1 3 2 6 1 STOP position 2 RUN position 3 START position 4 ON position 5 Ignition switch 6 Neutral indicator light...

Page 51: ...cause loss of consciousness and death within a short period of time Always operate your motorcycle in the open air or in an area with adequate ventilation Caution Do not operate the starter continuous...

Page 52: ...side stand down If the side stand is extended while the engine is running and the transmission is not in neutral then the engine will stop regardless of the clutch lever position Moving Off Pull in t...

Page 53: ...m is the positive stop type This means that for each movement of the gear shift pedal lever you can only select each gear one after the other in ascending or descending order Braking Warning WHEN BRAK...

Page 54: ...hen possible reduce speed or brake before entering a turn as closing the throttle or braking in mid turn may cause wheel slip leading to loss of control and an accident When riding in wet or rainy con...

Page 55: ...tute for good riding practice Always ride within the legal speed limit Never ride without due care and attention and always reduce speed in consideration of weather road and traffic conditions Take ca...

Page 56: ...an is necessary with the indicator light illuminated Contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified In this situation braking too hard will cause the...

Page 57: ...nces is dangerous and will lead to loss of motorcycle control and an accident Warning The handling characteristics of a motorcycle at high speed may vary from those you are familiar with at legal road...

Page 58: ...atalytic converter to help reduce exhaust emission levels The catalytic converter can be permanently damaged if the motorcycle is allowed to run out of fuel or if the fuel level is allowed to get very...

Page 59: ...inside a garage or other structure be sure it is well ventilated and the motorcycle is not close to any source of flame or sparks This includes any appliance with a pilot light Failure to follow the a...

Page 60: ...teral sideways incline always park such that the incline naturally pushes the motorcycle towards the sidestand Do not park on a lateral sideways incline of greater than 6 and never park facing downhil...

Page 61: ...to loss of control and an accident Warning Incorrect loading may result in an unsafe riding condition leading to an accident Always make sure that any loads carried are evenly distributed on both sid...

Page 62: ...s be aware that various motorcycle configuration and environmental factors can adversely affect the stability of your motorcycle For example Incorrectly balanced loads on both sides of the motorcycle...

Page 63: ...7 Clutch Adjustment 77 Drive Chain 78 Chain Lubrication 78 Chain Free Movement Inspection 79 Chain Free Movement Adjustment 79 Chain and Sprocket Wear Inspection 80 Brakes Brake Wear Inspection 82 Bre...

Page 64: ...ttery Maintenance 97 Battery Discharge 97 Battery Discharge During Storage and Infrequent Use of the Motorcycle 98 Battery Charging 98 Battery Installation 99 Fuse Box 100 Headlights 101 Headlight Adj...

Page 65: ...s of the motorcycle to malfunction A malfunctioning motor cycle may lead to loss of control and an accident Weather terrain and geographical location affect maintenance The main tenance schedule shoul...

Page 66: ...ually In addition to this mileage based items require maintenance at their specified intervals as the motorcycle reaches this mileage 2 Motorcycles traveling approximately 10 000 miles 16 000 km per y...

Page 67: ...place Throttle bodies balance Fuel hoses replace Every 4 years regardless of mileage Evaporative loss hoses replace Every 4 years regardless of mileage Ignition System Spark plugs check Spark plugs re...

Page 68: ...ds check wear levels Day Brake master cylinders check for fluid leaks Brake calipers check for fluid leaks and seized pistons Brake fluid levels check Day Brake fluid replace Every 2 years regardless...

Page 69: ...t the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate your motorcycle in the open air...

Page 70: ...the engine may lead to engine damage Once the correct level is reached fit and tighten the filler plug Oil and Oil Filter Change Warning Prolonged or repeated contact with engine oil can lead to skin...

Page 71: ...0W 50 semi or fully synthetic motorcycle engine oil that meets specification API SH or higher and JASO MA such as Castrol Power 1 Racing 4T 10W 40 fully synthetic engine oil sold as Castrol Power RS R...

Page 72: ...sold as Castrol Power RS Racing 4T 10W 40 fully synthetic in some countries Refer to the chart below for the correct oil viscosity 10W 40 or 10W 50 to be used in your riding area 20 10 0 10 20 30 40...

Page 73: ...the manufacturer Coolant that contains anti freeze and corrosion inhibitors contains toxic chemicals that are harmful to the human body Never swallow antifreeze or any of the motorcycle coolant Note H...

Page 74: ...ulation in the engine and radiator and considerably reduce the efficiency of the cooling system Reduced cooling system efficiency may cause the engine to overheat and suffer severe damage Note If the...

Page 75: ...ity or household pressure washer can damage the radiator fins cause leaks and impair the radiator s efficiency Do not obstruct or deflect airflow through the radiator by installing unauthorized access...

Page 76: ...control will interfere with the throttle function resulting in loss of motorcycle control and an accident To avoid continued use of a sticking or damaged throttle control always have it checked by you...

Page 77: ...checked in accordance with scheduled maintenance requirements Clutch Inspection Check that there is 0 08 0 12 in 2 3 mm clutch lever free play at the lever If there is an incorrect amount of free pla...

Page 78: ...badly worn or incorrectly adjusted either too loose or too tight the chain could jump off the sprockets or break Therefore always replace worn or damaged chains using genuine Triumph parts supplied by...

Page 79: ...e chain midway between the sprockets Chain Free Movement Adjustment The vertical movement of the final drive chain must be in the range of 1 02 1 3 in 26 33 mm cjxq 5 1 2 3 4 1 Rear wheel spindle nut...

Page 80: ...o operate the motorcycle with defective brakes you must have your authorized Triumph dealer take remedial action before you attempt to ride the motorcycle again Failure to take remedial action may red...

Page 81: ...st be replaced Rotate the rear wheel and inspect the drive chain for damaged rollers and loose pins and links Also inspect the sprockets for unevenly or excessively worn or damaged teeth ccol Worn Too...

Page 82: ...Brake pads must always be replaced as a wheel set At the front where two calipers are installed on the same wheel replace all the brake pads in both calipers Replacing individual pads will reduce brak...

Page 83: ...r brakes Disc Brake Fluid Warning Brake fluid is hygroscopic which means it will absorb moisture from the air Any absorbed moisture will greatly reduce the boiling point of the brake fluid causing a r...

Page 84: ...other contaminants Note A special tool is required to bleed the ABS braking system Contact your authorized Triumph dealer when the brake fluid needs replacing or the hydraulic system requires mainten...

Page 85: ...he short end of the tool into the grooves at the center of the cap and turn the tool counterclockwise to loosen the cap and remove The rear brake fluid reservoir is then visible The brake fluid level...

Page 86: ...motorcycle with incorrectly adjusted mirrors is dangerous Operation of the motorcycle with incorrectly adjusted mirrors will result in loss of vision to the rear of the motorcycle It is dangerous to r...

Page 87: ...n Incorrect adjustment of the bar end mirrors may cause the mirror arm to contact the fuel tank brake or clutch levers or other parts of the motorcycle This will result in damage to the fuel tank brak...

Page 88: ...and may cause loss of motorcycle control and an accident Note Always inspect the wheel bearings at the same time as the steering bearings Lubricate and inspect the condition of the steering steering...

Page 89: ...heel bearings The wheel bearings must be inspected at the intervals specified in the scheduled maintenance chart cjxr Inspecting the Wheel Bearings To inspect the wheel bearings Position the motorcycl...

Page 90: ...and eye damage can result from contact with the pressurized oil Examine each fork for any sign of damage scratching of the slider surface or for oil leaks If any damage or leakage is found consult an...

Page 91: ...dicator Tires cboa The Bonneville Bobber is equipped with spoked wheels which require a tire suitable for use with an inner tube Warning Inner tubes must only be used on motorcycles mounted with spoke...

Page 92: ...Overinflation will cause instability and accelerated tread wear Both conditions are dangerous as they may cause loss of control leading to an accident Correct inflation pressure will provide maximum...

Page 93: ...ble below Under 80 mph 130 km h 0 08 in 2 mm Over 80 mph 130 km h Front 0 08 in 2 mm Rear 0 12 in 3 mm Warning This Triumph motorcycle must not be operated above the legal road speed limit except in a...

Page 94: ...can lead to instability loss of motorcycle control or an accident Warning Inner tubes must only be used on motorcycles mounted with spoked wheels and with tires marked TUBE TYPE Some brands of approve...

Page 95: ...ol and an accident Warning When replacement tires or inner tubes are required consult your authorized Triumph dealer who will arrange for the tires and inner tubes to be selected in a correct combinat...

Page 96: ...keep children away from the battery whether or not it is installed in the motorcycle Do not attach jump leads to the battery touch the battery cables together or reverse the polarity of the cables as...

Page 97: ...erous substances from which the battery is manufactured do not pollute the environment Battery Maintenance Warning Battery acid is corrosive and poisonous and will cause damage to unprotected skin Nev...

Page 98: ...is not covered by the motorcycle warranty as it is not due to a manufacturing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a battery to f...

Page 99: ...operator or damage to the motorcycle Warning Ensure that the battery terminals do not touch the motorcycle frame as this may cause a short circuit or spark which would ignite battery gases causing a r...

Page 100: ...lace blown fuses with new ones of the correct rating as specified on the fuse box cover and never use a fuse of higher rating Use of an incorrect fuse could lead to an electrical problem resulting in...

Page 101: ...side panel Headlights Warning Adjust road speed to suit the visibility and weather conditions in which the motorcycle is being operated Make sure that the beam is adjusted to illuminate the road surfa...

Page 102: ...overheating is not considered a manufacturing defect and will not be covered under warranty If the headlight must be covered during use such as taping of the headlight lens required during closed cou...

Page 103: ...h dealer cjwm 1 1 Headlight rim fastener To replace the headlight and or position light bulb Disconnect the battery negative black lead first Remove the headlight rim fastener Detach the headlight and...

Page 104: ...nce 104 Brake Tail Light Bulb Replacement The brake tail light unit is a sealed maintenance free LED unit Turn Signal Lights Bulb Replacement The turn signal light units are sealed maintenance free LE...

Page 105: ...Before washing precautions must be taken to keep water off the following places Rear opening of the exhausts Cover with a plastic bag secured with rubber bands Clutch and brake levers switch housings...

Page 106: ...y also cause water spotting Always use a low alkaline soap to aid the cleaning process Washing Prepare a mixture of cold water and mild automotive cleaner Do not use a highly alkaline soap as commonly...

Page 107: ...d or Painted Items such as brake and clutch levers wheels engine covers engine cooling fins upper and lower yokes and throttle bodies on some models must be correctly cleaned to preserve their appeara...

Page 108: ...larly the use of abrasive cleaners will damage the finish and must not be used When the chrome and stainless steel is dry apply a suitable proprietary chrome cleaner on to the surface following the ma...

Page 109: ...ribed above Make sure that no soap or water enters the exhausts Drying Dry the exhaust system as far as possible with a soft cloth or chamois leather Do not run the engine to dry the system or spottin...

Page 110: ...forward vision Any such reduction in forward vision is dangerous and may lead to loss of motorcycle control and an accident Caution Corrosive chemicals such as battery acid will damage the windshield...

Page 111: ...dry out and distort the leather Do not leave your leather product in direct sunlight for prolonged periods of time Do not dry your leather product by applying direct heat to it at any time If your lea...

Page 112: ...cycle on a stand so that both wheels are raised off the ground If this cannot be done put boards under the front and rear wheels to keep dampness away from the tires Spray rust inhibiting oil there ar...

Page 113: ...ne remove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light goes out Replace the spark plugs tightening to 9 l...

Page 114: ...cc Bore x Stroke 3 84 in x 3 15 in 97 6 x 80 mm Compression Ratio 10 1 Cylinder Numbering Left to Right Cylinder Sequence 1 2 Firing Order 1 2 Starting System Electric Starter Lubrication Lubrication...

Page 115: ...0 9 mm 0 0 0 1 mm Transmission Transmission Type 6 speed constant mesh Clutch Type Wet multiplate Final Drive Chain RK 525 GXW 108 link Primary Drive Ratio 93 74 1 26 Gear Ratio 1st 49 14 3 5 2nd 45 1...

Page 116: ...100 90 19 Rear 150 80 R16 Tire Pressures Cold Front 32 lbs in2 2 2 bar Rear 42 lbs in2 2 9 bar Electrical Equipment Battery Type YTX9 BS Battery Rating 12 Volt 8 Ah Alternator 25 Amps at 1 000 rpm 46...

Page 117: ...Wheel Spindle Nut 81 lbf ft 110 Nm Seat Bolts 35 lbf ft 48 Nm Seat Nuts 28 lbf ft 38 Nm Fluids and Lubricants Bearings and Pivots Grease to NLGI 2 specification Brake Fluid DOT 4 brake fluid Coolant T...

Page 118: ...rying 109 Exhaust System 109 Frequency of Cleaning 105 Gloss Paintwork 107 Matt Paintwork 107 Preparation for Washing 105 Protecting 109 Seat Care 110 Washing 106 Washing the Exhaust 109 Where to be C...

Page 119: ...27 L Left Handlebar Switches 37 High Beam Button 38 Horn Button 38 SCROLL Button 37 Turn Signal Switch 38 M Mirrors 86 Bar End Mirrors 87 Moving Off 52 P Parking 60 R Riding Modes 29 Selecting When Ri...

Page 120: ...r 92 Tool Kit 45 Traction Control TC 32 Disable 33 Disabled Warning Light 24 Indicator Light 23 Settings 32 Turn Signals Bulb Replacement 104 V Vehicle Identification Number VIN 17 W Warnings 3 Immobi...

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Summary of Contents for Bonneville Bobber 2016

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Triumph Bonneville Bobber 2016, Owner'S Handbook Manual

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Summary of Contents for Bonneville Bobber 2016

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